Headlight Switch; Headlight Switch Removal; Headlight Switch Installation; Headlights - Club Car Cafe Express Maintenance And Service Manual

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Headlight Switch

HEADLIGHT SWITCH
See General Warnings on page 1-1.
TESTING THE LIGHT SWITCH
See Test Procedure 25 – Light Switch on page 11-41.

HEADLIGHT SWITCH REMOVAL

1. Remove the instrument panel. See Instrument Panel Removal, Section 4, Page 4-10.
2. Disconnect the wires from the light switch (4 and 9) (Figure 12-21, Page 12-24).
3. Collapse the tabs and un-snap the light switch(4) from instrument panel.

HEADLIGHT SWITCH INSTALLATION

1. Connect the wires to the light switch (4 and 9) (Figure 12-21, Page 12-24).
2. Reinsert light switch (4) to instrument panel.
3. Install the instrument panel. See Instrument Panel Installation on page 4-10. Be sure that key switch terminals
cannot touch the frame and the instrument panel is properly seated and snapped in place.
4. Connect battery and spark plug wire(s). See Connecting the Battery-Gasoline Vehicles on page 1-3.

HEADLIGHTS

See General Warnings on page 1-1.
TESTING THE HEADLIGHT SOCKET
See Test Procedure 26 – Voltage at Headlight Socket on page 11-41.

HEADLIGHT BEZEL REMOVAL

1. Disconnect the batteries and spark plugs. See Disconnecting the Battery-Gasoline Vehicles on page 1-3.
2. Remove the cowl. See Cowl Removal, Section 4, Page 4-5.
3. Remove the front fenders. See Front Bumper and Side Fender Removal, Section 4, Page 4-9.
4. Loosen and remove the M6 self-tapping bolts (3) that attach the bezel (1) to the vehicle frame. (Figure 12-24,
Page 12-32).

HEADLIGHT BEZEL INSTALLATION

1. Install bezel (1) to vehicle frame.
2. Install the three M6 self-tapping bolts (3) that attach the bezel onto frame. Tighten to 44 in·lb (5 N·m).
3. Install the front fenders. See Front Bumper and Side Fender Installation, Section 4, Page 4-9.
4. Install the cowl. See Cowl Installation, Section 4, Page 4-5.
5. Connect the batteries. See Connecting the Battery-Gasoline Vehicles on page 1-3.
Page 12-30 2018 Café Express Maintenance and Service Manual
ELECTRICAL COMPONENTS: PEDAL-START
GAS VEHICLE