Vertical Steam Boiler Annual Maintenance Checklist - FULTON VSRT Series Installation, Operation And Maintenance Manual

SECTION 5
VSRT-IOM-2022-0728
NOTE:
TO BE COMPLETED BY A FACTORY AUTHORIZED TECHNICIAN HOLDING A VALID STEAM BOILER CERTIFICATE OF REGISTRATION.
DATE
TECHNICIAN
TECH. COMPANY
ANNUAL MAINTENANCE:
Burner head removed and visually inspected
Burner head cleaned (30-72.5 psi air only)
Burner head reinstalled with new gaskets
Burner flange hardware torqued to spec (see Section 4 of IOM)
Low water probe(s) removed and replaced. Floats opened and cleaned
Combustion air inlet filter replaced with new, cyclone bucket cleaned
Direct spark ignition replaced with new (where applicable)
Oxygen sensor replaced with new, Reset O2, and Set Initial O2 performed
PURE Control software/firmware update installed (where directed)
Special gas vent system and condensate drains inspected
Combustion air intake inspected
Safety relief valve inspected, replace if necessary
Flexible premix couplings inspected, replace immediately if worn
Open factory Service Bulletin(s) addressed (where applicable)
Safety checks table completed
Combustion verification completed, adjust as necessary
Waterside inspection, hand hole gaskets replaced
WATER CHEMISTRY: Verify water chemistry is within specific limits, correct where required.
pH (8.5-10.5)
Oxygen (None Detected)
Iron/Copper (<.01 ppm)
Hardness (<110 ppm)
Total Alkalinity (<300 ppm)
OH Alkalinity (200-300 ppm)
Total Dissolved Solids (<2000ppm)
Suspended Solids (No visible tubidity)
Total Organic Carbon (No sheen, no foam)
Visual Oil (None Detected)
Conductivity (<2985 mS/cm)
SAFETY CHECKS: Check all safeties below for proper operation and document the final settings.
DEVICE
Low Water Safety
Air Switch
Low Gas Pressure Switch
High Gas Pressure Switch
Proof of Closure (POC)
Water Level Control
Questions? Please Contact Your Local Manufacturer's Representative
SETTING OPERATIONAL
SERVICE DOCUMENTS
VERTICAL STEAM BOILER
ANNUAL MAINTENANCE CHECKLIST
TECH CERTIFICATE #
BOILER MODEL
NATIONAL BOARD #
CLEAN
DEVICE
Air Filter Switch
High Pressure Limit
Pressure Controller
Fuel Train Leak Test
Blower Leak Test
Secondary Low Water
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
COMPLETE NOT APPLICABLE
(fill in tables below)
(fill in tables on reserve side)
NEEDS TO BE CLEANED
ppb
ppm
ppm
ppm
ppm
ppm
mS/cm
SETTING OP ERATIONAL
5-11