CUSTOM ULTRASONICS 83 Plus System 2 Service Manual page 3

Ventilation Sensors ....................................................................................................................................... 22
Filter Screen Inspection ................................................................................................................................ 23
Manual Switch Testing .................................................................................................................................. 23
Rinse Switch .................................................................................................................................. 23
Air Switch ....................................................................................................................................... 23
High Pressure Channel Monitoring Override Switch ..................................................................... 24
Power Lid and Foot Pedal Switches .............................................................................................. 24
Function Testing ........................................................................................................................................... 24
Ultrasonics Testing and Triple Water Filtration System Pressure Differential Check.................... 24
Adapter Inspection ......................................................................................................................... 25
Water Channel Testing .................................................................................................................. 25
Air/Alcohol Purge Testing .............................................................................................................. 25
Printer Testing ................................................................................................................................ 26
Solenoid Valve Testing ................................................................................................................................. 26
Solenoid Valve Inspection and Cleaning ....................................................................................... 26
Internal Filters and Backpack Filter .............................................................................................................. 26
100 Micron Capsule Filter .............................................................................................................. 26
HEPA Filter .................................................................................................................................... 26
Backpack (Charcoal) Filter............................................................................................................. 26
Disinfection Procedure for the Alcohol Line and Detergent Line .................................................................. 27
Equipment ...................................................................................................................................... 27
Alcohol Line Disinfection ................................................................................................................ 27
Detergent Line Disinfection ............................................................................................................ 27
Biannual Preventative Maintenance ...................................................................................................................... 28
Pumps ........................................................................................................................................................... 28
Flow Probe .................................................................................................................................................... 28
Annual Preventative Maintenance ......................................................................................................................... 28
Processing Chamber Bulkheads .................................................................................................................. 28
Air Pump Intake Filter ................................................................................................................................... 28
Five Year Preventative Maintenance ...................................................................................................................... 28
Ultrasonic Generator ..................................................................................................................................... 28
Water Inlet Filtration System .................................................................................................................................. 29
25 and 5 Micron Filter Replacement Procedure ........................................................................................... 29
Required Tools ............................................................................................................................... 29
Required Parts ............................................................................................................................... 29
Optional Parts ................................................................................................................................ 29
Filter Replacement ......................................................................................................................... 29
0.1 Micron Filter Replacement and Disinfection Procedure ......................................................................... 30
Required Tools ............................................................................................................................... 30
Required Parts ............................................................................................................................... 30
Optional Parts ................................................................................................................................ 30
Filter Replacement and Disinfection .............................................................................................. 30
Cables and Connections ......................................................................................................................................... 32
Post-Preventative Maintenance Testing ................................................................................................................ 33
Post-Preventative Maintenance Test Cycle .................................................................................................. 33
Part Replacement Instructions ............................................................................................................................... 34
Power ............................................................................................................................................................ 34
Solenoid Valves ............................................................................................................................................ 34
Solenoid Valve Component Inspection .......................................................................................... 34
Solenoid Valve Replacement ......................................................................................................... 36
Air Solenoid Rebuild Kit Replacement (P/N 71235P3R) .............................................................................. 36
Detergent Solenoid Rebuild Kit Replacement (P/N 6-606R) ........................................................................ 37
Hand Spray Solenoid Rebuild Kit Replacement (P/N 6-606R) ..................................................................... 37
HLD Feed and HLD Return/Drain Solenoid Rebuild Kit Replacement (P/N 12-606R) ................................ 38
Residual Drain Solenoid Rebuild Kit Replacement (P/N 623-606R) ............................................................ 39
Water Inlet Solenoid Rebuild Kit Replacement (P/N 06-1019R) .................................................................. 39
100 Micron Capsule Filter Replacement (P/N 11087) .................................................................................. 40
HEPA Filter Replacement (P/N 13075) ........................................................................................................ 40
Charcoal Filter Replacement (P/N 21017) .................................................................................................... 41
Drain/HLD Return Pump Impeller (P/N 11009) and Pump Shaft (P/N 11135) Replacement ...................... 41
HLD Feed Pump Impeller (P/N 11009) and Pump Shaft (P/N 11135) Replacement ................................... 42
MAN-202
System 83 Plus™ Washer/Disinfector
Revision 03082022
Service Manual
Page 3 of 54