CUSTOM ULTRASONICS 83 Plus System 2 Manuals

Manuals and User Guides for CUSTOM ULTRASONICS 83 Plus System 2. We have 1 CUSTOM ULTRASONICS 83 Plus System 2 manual available for free PDF download: Service Manual

CUSTOM ULTRASONICS 83 Plus System 2 Service Manual (54 pages)

Washer/Disinfector

Brand: CUSTOM ULTRASONICS | Category: Washer | Size: 4 MB

Table of Contents
2
Abbreviations, Warnings, and Cautions
5
Abbreviations
5
Warning and Caution Statements
6
Labels and Label Indication
8
Introduction
11
Indication for Use
11
Detergents
12
High Level Disinfectant (HLD)
12
Electrical Safety
12
Electrical Rating
12
Physical Description of System 83 Plus
12
Site Requirements
13
Electrical Requirements
13
Water Requirements
13
Waste Drain Requirements
13
Installation Requirements
14
In-Service Training Requirements
14
Service Personnel Qualifications
14
Preventative Maintenance Requirements
14
Warranty Requirements
14
Navigating the Software Program
15
Logging in
15
Main Menu Screen
15
Reports Screen
16
Process Info Screen
16
Service Screen
17
Quarterly Preventative Maintenance
18
External Inspection of the System 83 Plus
18
Process Info Log Review
18
Service Screen Component Testing
19
Water Solenoid
19
Ultrasonics
19
Drain/Hld Return Pump
19
Drain Solenoid
19
Purge Pump
19
HLD Feed Pump
19
HLD Feed Solenoid
19
HLD Return Solenoid
19
Residual Drain Pump and Solenoid
20
Air Pump and Solenoid
20
Detergent Pump and Solenoid
20
Disinfectant Reservoir Heat Pad
20
Processing Chamber Heat Pad
20
Service Screen Input Sensor Testing
20
Flow Sensor
20
Float Sensor
20
Safety Float Sensor
20
Ultrasonics Sensor
21
Water Channel Sensor
21
Temperature Control Component Testing
21
Disinfectant Reservoir Heat Float
21
Disinfectant Reservoir Thermal Break
21
Processing Chamber Thermal Break
21
Disinfectant Reservoir Thermocouple
21
Processing Chamber Thermocouple
21
Ventilation Sensors
22
Filter Screen Inspection
23
Manual Switch Testing
23
Rinse Switch
23
Air Switch
23
High Pressure Channel Monitoring Override Switch
24
Power Lid and Foot Pedal Switches
24
Function Testing
24
Ultrasonics Testing and Triple Water Filtration System Pressure Differential Check
24
Adapter Inspection
25
Water Channel Testing
25
Air/Alcohol Purge Testing
25
Printer Testing
26
Solenoid Valve Testing
26
Solenoid Valve Inspection and Cleaning
26
Internal Filters and Backpack Filter
26
100 Micron Capsule Filter
26
HEPA Filter
26
Backpack (Charcoal) Filter
26
Disinfection Procedure for the Alcohol Line and Detergent Line
27
Equipment
27
Alcohol Line Disinfection
27
Detergent Line Disinfection
27
Biannual Preventative Maintenance
28
Pumps
28
Flow Probe
28
Annual Preventative Maintenance
28
Processing Chamber Bulkheads
28
Air Pump Intake Filter
28
Five Year Preventative Maintenance
28
Ultrasonic Generator
28
Water Inlet Filtration System
29
25 And 5 Micron Filter Replacement Procedure
29
Required Tools
29
Required Parts
29
Optional Parts
29
Filter Replacement
29
0.1 Micron Filter Replacement and Disinfection Procedure
30
Required Tools
30
Required Parts
30
Optional Parts
30
Filter Replacement and Disinfection
30
Cables and Connections
32
Post-Preventative Maintenance Testing
33
Post-Preventative Maintenance Test Cycle
33
Part Replacement Instructions
34
Power
34
Solenoid Valves
34
Solenoid Valve Component Inspection
34
Solenoid Valve Replacement
36
Air Solenoid Rebuild Kit Replacement (P/N 71235P3R)
36
Detergent Solenoid Rebuild Kit Replacement (P/N 6-606R)
37
Hand Spray Solenoid Rebuild Kit Replacement (P/N 6-606R)
37
HLD Feed and HLD Return/Drain Solenoid Rebuild Kit Replacement (P/N 12-606R)
38
Residual Drain Solenoid Rebuild Kit Replacement (P/N 623-606R)
39
Water Inlet Solenoid Rebuild Kit Replacement (P/N 06-1019R)
39
100 Micron Capsule Filter Replacement (P/N 11087)
40
HEPA Filter Replacement (P/N 13075)
40
Charcoal Filter Replacement (P/N 21017)
41
Drain/Hld Return Pump Impeller (P/N 11009) and Pump Shaft (P/N 11135) Replacement
41
HLD Feed Pump Impeller (P/N 11009) and Pump Shaft (P/N 11135) Replacement
42
Flow Probe Replacement (P/N 12002)
43
Female Adapter Ports Replacement (P/N 18022)
43
Air Pump Intake Filter Replacement (P/N 20010)
44
Ultrasonic Generator (P/N 12008) and Signal Circuit Board (P/N 12073) Replacement
45
Attachment a Page 1 of 6
48
Preventative Maintenance Schedule Checklist
48

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CUSTOM ULTRASONICS 83 Plus System 2 Service Manual (54 pages)

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