Page 1 Front Cover Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm English Service Manual 90-610-62-11 Revision 2 Date of Release: 2018-07 Valid from hardware release HW 00 and software release SW 00...
Page 2 Symbol Explanation Safety alert symbol CAUTION Indicates a situation which, if not avoided, could result in minor or moderate injury. WARNING Indicates a situation which, if not avoided, could result in death or serious injury. DANGER Indicates a situation which, if not avoided, will result in death or serious injury.
Page 3 Hazard Class 9 material (label on package) Manufacturer CE marking of conformity NRTL certification mark from TÜV Rheinland Warning: Dangerous high voltage! Apply screw lock to the screw, see section 4.3 “Screw Lock”, page 18. Tighten screw/nut with specified torque, see section 4.4 “Screw Torques”, page 19. Grease at this location, see section 4.5 “Greasing”, page 19.
Page 4: Table Of Contents
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Contents Notices Concerning this Document ................9 Safety........................... 9 Notices for Service Technicians ..................9 Terms & Acronyms ......................9 Validity of this Document....................10 Other Applicable Documents ....................
Page 5 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.6 Terminating Resistor S1 without Coupler ..................32 6.1.7 Pin Assignment of Cable Connection Terminal Block X3 ............... 33 6.1.8 CAN Board with Galvanic Isolation ....................34 6.1.9 Terminating Resistor S1 with Coupler....................
Page 6 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Video Cabling ......................63 CAT from HW 30........................ 63 8.1.1 Video Cabling to Monitor ....................... 64 8.1.2 Video Cabling to Wall Box ......................65 8.1.3 Cabling of the Wall Box surgiCam ....................
Page 7 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Description of Assemblies ..................107 11.1 Control Electronics Board ....................107 11.1.1 Design including Miniature Fuses from HW 40................108 11.1.2 Design including Miniature Fuses HW 32 –...
Page 8 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.4 Rating Plate and Serial Number ..................164 13.4.1 Serial Number Structure ......................165 13.4.2 surgiCam Serial Number ......................170 13.5 Spare Parts ........................
Page 9: Notices Concerning This Document
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Notices Concerning this Document Safety Failure to observe this document can lead to serious or even lethal injury to the patient or the user! •...
Page 10: Validity Of This Document
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Designation Description Switch 1, e.g. DIP switch on a circuit board SW 00 Software release SW 00, see section 14.1 “Overview of Software Changes”, page 171 Validity of this Document This document is valid from software release SW 00 and hardware release HW 00.
Page 11: Cable Colors
EC Directive concerning medical devices. We are the manufacturer of this product: Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · 78532 Tuttlingen · Germany Postfach 60 · 78501 Tuttlingen · Germany Tel.
Page 12: Hotline
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Hotline • Should you have any questions on how to handle the product or use it for clinical applications, please do not hesitate to contact the Product Management: Tel: +49 7461 706-345 Fax:...
Page 13: Intended Use
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Intended Use Intended Purpose The lights may be used only for illumination of an operation or examination field. Danger of serious injury from electric shock! To prevent any risk of electric shock, be sure to connect the lights only to power supply systems providing protective grounding.
Page 14 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm The operator may operate the device only if an on-site functional test has previously been performed by Gebrüder Martin or a person authorized by Gebrüder Martin. In addition, a responsible person designated by the operator must have been instructed in the proper handling, application and operation of the device, as well as in its permissible combination with other medical devices, objects and accessories.
Page 15: Safety Notices
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Safety Notices General Information Gebrüder Martin operating lights are quality products designed and manufactured in accordance with the recognized technical rules. The products leave the factory in a perfectly safe working condition. To maintain this status, you –...
Page 16: Personal Protection
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Only components or systems approved as accessories by Gebrüder Martin may be attached, installed or fixed to the lighting systems. Personal Protection Danger of serious injury from electric shock! •...
Page 17 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Danger of injury due to high weight! Some components of the lighting system are heavy! Falling system components can lead to personal injury and property damage. •...
Page 18: Screw Lock
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Screw Lock All screws replaced during initial installation or inspection and modification measures must be original spare screws with screw lock. Spare screws supplied by Gebrüder Martin use a PA coating (blue plastic coating) as screw lock.
Page 19: Screw Torques
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Screw Torques Danger of injury from falling parts! Parts of the system may fall down if safety-relevant screws are not tightened with the correct tightening torque.
Page 20: Power Supply
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Power Supply Power Modules of Lights/Ceiling Tube Structure Systematics from HW 14 There is a total of 6 mounting positions (MP1–MP6) available on the ceiling tube.
Page 21: Current Smps Modules From Hw 18
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Current SMPS Modules from HW 18 5.2.1 Available Power Module Versions Device type Standard system IT system without ASPS Spare part: REF 08-060-14-04 Spare part: REF 08-060-12-04 with ASPS Spare part: REF 08-060-15-04...
Page 22: Circuit Diagram Without Asps Assembly
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 5.2.2 Circuit Diagram without ASPS Assembly For IT systems (voltage supply: Isolated neutral, user protection: grounding (French: Terre), Gebrüder Martin provides power modules (A1.2) with fuses (F1 and F11) for both voltage-carrying leads (L1, L2).
Page 23: Circuit Diagram With Integrated Asps Assembly
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 5.2.3 Circuit Diagram with integrated ASPS Assembly For IT systems (voltage supply: Isolated neutral, user protection: grounding (French: Terre), Gebrüder Martin provides power modules (A1.4) with fuses (F1 and F11) for both voltage-carrying leads (L1, L2).
Page 24: Integrated Asps Changeover Function (Optional)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 5.2.4 Integrated ASPS Changeover Function (Optional) If a mains voltage >85 VAC is present and the power module has reached its output voltage (28–36 VDC), the load is switched 2-pole (+ and -) from the battery to the output of the power module.
Page 25: Power Supply Marled® E3 On Ceiling Tube Ø 110 Mm
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Power Supply marLED® E3 on Ceiling Tube Ø 110 mm The marLED® E3 is operated with 100–240 VAC power supply voltage. The power supply unit is integrated into its electronics.
Page 26 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm IT networks Assignment L1 = 100–240 VAC (RD) = 0 VAC (BU) PE = (GNYE) Feed-through terminals This connection method may only be used if the ceiling-mounted connector is no longer accessible after installation of the light (e.g.
Page 27: Can Bus System/Rs232
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm CAN Bus System/RS232 CAT Wiring from HW 30 The CAT system for the CAN bus can be recognized by 1–2 RJ45 cables projecting from the ceiling tube to be mounted.
Page 28 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Risk of damage to light system and connected equipment The RJ45 cables of the light system are exclusively used for internal signal transmission within the light system, and not for network connection.
Page 29: Cable Specifications
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.1 Cable Specifications All cables used for the Gebrüder Martin CAT system must meet the CAT5 specification along with the requirements of the TIA-568 B standard. Risk of system damage Using RJ45 cables that do not comply with the above-mentioned specification can lead to CAN bus failure.
Page 30: Circuit Diagram, Video Cabling, Can Bus Wiring
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.3 Circuit Diagram, Video Cabling, CAN Bus Wiring Revision 2...
Page 31: Light System With Can Bus And 1 Ceiling Tube, No Galvanic Isolation
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.4 Light System with CAN Bus and 1 Ceiling Tube, no Galvanic Isolation If a ceiling tube supports more than 2 lights, 2 RJ45 cables must be connected: the cable for the lights 1 and 2 to X1, the other cable to X2.
Page 32: Standard Can Board, No Galvanic Isolation
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.5 Standard CAN Board, no Galvanic Isolation The standard CAN board connects the terminals VDC- of up to 4 lights, and CAN H and CAN L of all populated RJ45 sockets (2–8).
Page 33: Pin Assignment Of Cable Connection Terminal Block X3
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Rules for setting the terminating resistor • The terminating resistor should be set to ON for the two CAN bus users farthest apart from each other.
Page 34: Can Board With Galvanic Isolation
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.8 CAN Board with Galvanic Isolation The CAN board for galvanic isolation connects the CAN conductors of the lights 2 to 4 to 3 separate RJ45 sockets.
Page 35 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Rules for setting the terminating resistor • The terminating resistor should be set to ON for the two CAN bus users farthest apart from each other. •...
Page 36: Light System With Can Bus And 1 Ceiling Tube, With Galvanic Isolation
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.10 Light System with CAN Bus and 1 Ceiling Tube, with Galvanic Isolation • If one ceiling tube supports several terminal devices with CAN bus, their connectors X11, X12 and X13 are linked to the CAN bus using couplers for galvanic isolation, see section 6.1.11 “Connecting the Bus Couplers to the CAN Board”, page 37.
Page 37: Connecting The Bus Couplers To The Can Board
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.11 Connecting the Bus Couplers to the CAN Board If more than one light has been connected, a bus coupler must be used in each case to connect the remaining lights to light 1: •...
Page 38: Bus Coupler Connection Board Pin Assignment
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.13 Bus Coupler Connection Board Pin Assignment A bus coupler establishes an electrically isolated connection between 2 CAN bus users. The above diagram shows the pin assignments for bus coupler 1. The signal assignments for coupler 2 and coupler 3 are depicted to the right of the diagram.
Page 39: Troubleshooting On Bus Coupler
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.14 Troubleshooting on Bus Coupler Bus couplers are used for galvanic isolation. Besides, they regenerate the CAN bus signals. • The power LED (1) lights up continuously during normal operation.
Page 40: Coupler Block Diagram
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.15 Coupler Block Diagram 6.1.16 Wall Box Connections (Rear) The marTouch® control unit is shipped complete with a RJ45 cable (15 m) and a wall box (1). •...
Page 41: Connecting The Wall Box To The Predecessor Wall Cable
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.17 Connecting the Wall Box to the Predecessor Wall Cable Connect the leads of the cable coming from the ceiling tube to the X2 terminal block of the wall box as follows: 1 PE Shield...
Page 42: Martouch® Wall Box Pin Assignment
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.1.19 marTouch® Wall Box Pin Assignment It is also possible to power the wall box directly via X4. X3, front view Pin Signal 1 VDC- (GND) 2 VDC- (GND)
Page 43: Com Interface (Rs232)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm COM Interface (RS232) The RS232 signal requires 3 leads: Tx, Rx, and reference level. It connects processor-controlled circuit boards to PCs (Rx of control electronics board to Tx of PC and vice versa). The COM interface of a wall control panel can be connected to a PC and a touch screen via the CAN board.
Page 44: Com Interfaces Marled® And Surgicam On Ceiling Tube From Hw 37
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.2.2 COM Interfaces marLED® and surgiCam on Ceiling Tube from HW 37 The COM interface is usually installed on the same mounting plate as the CAN board (6) using one of the mounting positions on the ceiling tube.
Page 45: Com Interfaces For Separate Installation Hw 30 - Hw 36
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.2.3 COM Interfaces for Separate Installation HW 30–HW 36 COM interfaces intended for separate installation are shipped completely assembled, with CAN board and mounting plate, as a kit on 2 top-hat rail mounting adapters (6).
Page 46: Com Interfaces For Separate Installation Up To Hw 09
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.2.4 COM Interfaces for Separate Installation up to HW 09 Connecting If a light system not including a wall control panel requires external serial control, a separate interface card can be installed on the mounting plate, e.g.
Page 47: Pin Assignment X2 (Can, Rs232)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.2.5 Pin Assignment X2 (CAN, RS232) Signal/ View of X2 Color RS232 plug connection RS232 GND RS232 Rx RS232 Tx The yellow lead of the RS232 cable is not used. VDC- (0 VDC) supply VDC+ (+24 VDC) supply CAN L...
Page 48: Overview Of Camera System Surgicam Hd, Cable And Connection Options
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.3.1 Overview of Camera System surgiCam HD, Cable and Connection Options 1, 8 Wall control panel; alternatively: COM interface for RS232 control 2 HD-Y cable with wall box 3 Ceiling tube with clip contacts 4 CAN bus circular plug to camera...
Page 49: Addressing
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Addressing 6.4.1 DIP Switches for CAN Addresses and Terminating Resistors 1 Daughterboard surgiCam 2 SW1 surgiCam 3 SW1 marLED® 4 SW6 6.4.2 DIP Switches SW6 for CAN Addresses and Configuration To assure proper synchronization of several lights, the CAN bus...
Page 50: Dip Switch Sw1 Marled® For Terminating Resistor
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm SW6: Configuration marLED® Reserve, currently ineffective Reserve, currently ineffective No level-selection boost Level-selection boost for marLED® E9/E15 Light field size setting via sensoGrip (presetting) Color temperature setting via sensoGrip without surgiCam daughterboard surgiCam daughterboard active...
Page 51: Dip Switch Sw1 Surgicam
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6.4.4 DIP switch SW1 surgiCam SW6: Configuration marLED® Terminating resistor switched off Terminating resistor switched on Presetting as active camera Reserve (e.g. for camera 2) To switch on the terminating resistor, see •...
Page 52: Setting Of The Can Addresses Up To Hw 09
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Fig. 6-4: Data communication in marLED® light system, wiring with galvanic isolation from HW 30 6.4.6 Setting of the CAN Addresses up to HW 09 Fig.
Page 53: Central Bearing Shaft/Tracking Arm/Spring Arm Wiring
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Central Bearing Shaft/Tracking Arm/Spring Arm Wiring Central Bearing Shaft (Slip Rings) 7.1.1 Replacing the Contact Block The contact block must be replaced in the event of: •...
Page 54: Checking The Voltage On Tracking Arm
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 5 Stop screw 7.1.2 Checking the Voltage on Tracking Arm Voltage testing is done on the contact block located in the tracking arm underneath a cover. Fig.
Page 55 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Activate terminal device and set it to maximum illuminance. • Using an r.m.s. voltmeter, measure the supply voltage between the VDC+ and VDC- connections of the contact block terminal.
Page 56 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Contact block for lights with wall control panel and surgiCam SD or TFT with 9-pole rotary connector 1 PE (GNYE) 2 PE (GNYE) 3 VDC+ (RD) 4 VDC- (BU) 5 CAN H (WH)
Page 57: Tracking Arm/Spring Arm From Hw 30
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Tracking Arm/Spring Arm from HW 30 7.2.1 Tracking arm/ceiling tube The tracking arm has 5-pole wiring (without surgiCam) or 9-pole wiring (with surgiCam), with slip rings in the ceiling tube (top of figure) and a rotary connector for spring arm connection.
Page 58: Circuit Diagram For 3-Pole Tracking Arm Marled® E9, E9I, E15 (Battery)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 7.2.2 Circuit Diagram for 3-Pole Tracking Arm marLED® E9, E9i, E15 (battery) 7.2.3 Circuit Diagram for 3-Pole Tracking Arm marLED® E3 7.2.4 Circuit Diagram for 5-Pole Tracking Arm with Wall Control Panel In the case of light systems, please note the different color marks on the slip ring connections.
Page 59: Circuit Diagram For 9-Pole Tracking Arm With Wall Control Panel And Surgicam Hd/Sd
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 7.2.5 Circuit Diagram for 9-Pole Tracking Arm with Wall Control Panel and surgiCam HD/SD In the case of light systems, please note the different color marks on the slip ring connections. Tracking arm 1: Tracking arm 3: Tracking arm 2:...
Page 60 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Interim status up to HW 30 – HD wired with surgiCam HD or surgiCam SD Ceiling tube, tracking arm Spring arm Adapter cable on ceiling tube Slip-ring socket to tracking arm Terminal block on ceiling tube...
Page 61 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Revision 2...
Page 62: Tracking Arm/Spring Arm Up To Hw 09
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Tracking Arm/Spring Arm up to HW 09 7.3.1 Circuit Diagram for 5-Pole Tracking Arm with Wall Control Panel • Ceiling tube <400 mm → DIN coupler (7) directly soldered to cable •...
Page 63: Video Cabling
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Video Cabling CAT from HW 30 Coaxial cables with BNC connectors are used for transmitting the video signals of a camera mounted on a separate arm as well as a camera (or camera mounting preparation assembly) installed in the operating light.
Page 64: Video Cabling To Monitor
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 8.1.1 Video Cabling to Monitor 1 surgiCam SD/HD on arm, with cable set 2 marLED® V/E series with surgiCam SD/HD installed in handle, with cable set 3 3xmini-coax 4 Video cable, 7.5 m: YPbPr, 3x mini-coax to 3x BNC 5 For monitor cabling, see following table...
Page 65: Video Cabling To Wall Box
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 8.1.2 Video Cabling to Wall Box 1 surgiCam SD/HD on arm, with cable set 2 marLED® V/E series with surgiCam SD/HD installed in handle, with cable set 3 3xmini-coax 4 Video cable: YPbPr, 3x mini-coax to 3x BNC 5 Wall box: 3xBNC sockets, see section 8.1.3 “Cabling of the Wall Box surgiCam”, page 66...
Page 66: Cabling Of The Wall Box Surgicam
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 8.1.3 Cabling of the Wall Box surgiCam surgiCam HD surgiCam SD surgiCam SD Cabling - in handle - in handle - on arm - on arm Wall box (5) connections...
Page 67: Cabling Of The Nds Scaleor With The Wall Boxes
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 8.1.4 Cabling of the NDS ScaleOR with the Wall Boxes 1 Power supply unit connector 2 VGA IN connector 3 NDS ScaleOR 4 HD-SDI output 5 Video cable connection: HD-SDI, 1xBNC to 1xBNC 6 HD-SDI wall box: 1 x BNC socket...
Page 68: Video Cabling To Monitor And Then To Wall Box
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 8.1.5 Video Cabling to Monitor and then to Wall Box 1 surgiCam SD/HD on arm, with cable set 2 marLED® V/E series with surgiCam SD/HD installed in handle, with cable set 3 3xmini-coax 4 Video cable: YPbPr, 3xmini-coax to 3xBNC 5 Monitor with REDRIVE (NDS)
Page 69 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm surgiCam HD camera surgiCam SD surgiCam SD Cabling - in handle - in handle - on arm - on arm Input Monitor (7) RD=Pr/GN=Y/BU=Pb connections...
Page 70: Working On Light Head
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Working on Light Head Dismounting the Light Head Danger of serious injury from electric shock! There is the risk of coming into contact with live cables in the opened light head. •...
Page 71: Adjusting The Height Stop On Ac2000
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.1.1 Adjusting the Height Stop on AC2000 Danger of injury when dismounting the light head! The spring arm is subject to high spring forces. If you do not set the spring arm to its highest position before removing the light head, the arm will snap up violently and may cause severe injury in the process.
Page 72: Removing The Light Head From The Spring Arm
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.1.2 Removing the Light Head from the Spring Arm 1 Safety sleeve 2 Locking segment 3 Redundant locking screw, M4x5 mm oval head screw without washer (acc.
Page 73: Reinstalling The Light Head On The Spring Arm
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.1.3 Reinstalling the Light Head on the Spring Arm 1 Safety sleeve 2 Locking segment, grease here, see Final steps, page 153 3 Redundant locking screw, M4 x 5 mm oval head screw without washer (acc.
Page 74: Light Head Overview
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Light Head Overview Overview of marLED® E3 light head: see Service Manual for operating light marLED® E3. marLED® E9(i), option battery 1 Handle assembly 2 Light Engine 3 Bottom part of housing...
Page 75: Service Plug
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Service Plug This plug is used to jumper (short-circuit) functions (incl. safety functions) after removing the sensoGrip. Fig. 9-1: Underside and side view D-Sub socket, 25-pole Service plug with jumpered contacts Micro switches...
Page 76: Preparatory Work On Light Head
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Preparatory Work on Light Head • Before starting any work on the light, be sure to disconnect the local power supply and take measures to prevent any accidental reconnection.
Page 77: Disconnecting The Battery Cable (Marled® E Battery)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Disconnecting the Battery Cable (marLED® E battery) • Press safety catch (2) of the PCB plug (1) to unlock it. • Withdraw plug (1) from the control electronics board as indicated by the arrow.
Page 78: Removing The Light Engine
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Removing the Light Engine Tools/aids: Mounting-dismounting tool (REF 08-653-04-04) • Push the lever (2) of the mounting-dismounting tool (3) upwards. • Put the mounting-dismounting tool (3) in place on the cover glass (4) of the light engine, making sure that handle (1) points away from the center...
Page 79: Opening The Light Housing
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Opening the Light Housing Danger of spring arm snapping upwards! If unsecured, the spring arm will snap upwards when removing the light head! •...
Page 80 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Remove the 4 central screws (2). • Turn round the entire light head, making sure that the cover (1) of the light points upwards. •...
Page 81: Replacing The Gasket
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Replacing the Gasket • Lift gasket (2) off the bottom shell (1) of the housing. • Install new gasket (2), making sure that it attaches well to the bottom shell (1).
Page 82 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Risk of material damage in the event of light failure! The use of non-identical battery packs can lead to light failure or shorten the service life of the light. •...
Page 83 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 1 Battery packs The battery packs (1) are arranged loosely in the bottom shell of the housing. • Take the battery packs (1) out of the bottom shell.
Page 84: Replacing The Control Panel Foil
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 1 4 adhesive strips • Attach the 4 adhesive strips (1) to the supporting surfaces of the battery packs. • Place the battery packs into the retaining frames provided in the bottom shell of the housing.
Page 85 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Pull the locking device (2) carefully backwards (3). • Disconnect the flat ribbon cable (3) from the connector (1). • For marLED®...
Page 86: Mounting And Connecting The Surgicam Daughterboard
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.12 Mounting and Connecting the surgiCam Daughterboard • Insert the daughterboard (2) with its pins (1) into the openings (3), making sure that the pins lock into place.
Page 87: Replacing The Control Electronics
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.13 Replacing the Control Electronics Danger of serious injury from electric shock! There is the risk of coming into contact with live cables in the opened light head. •...
Page 88: Connectors For Light Engines
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.13.1 Connectors for Light Engines • When making the connections, make sure that pin 1 of the connectors X8, X9, X10, X13, X15 and X16 is in the correct position, for marLED®...
Page 89: Connection Terminal For Supply Voltage/Can Bus
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Light engine connector of marLED® E15 Light engine connector of marLED® E9 9.13.2 Connection terminal for Supply Voltage/CAN Bus Connection terminal supply voltage/CAN Pin Color Signal/Connection CAN H...
Page 90: Connection For D-Sub Plug Of Sensogrip
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.13.3 Connection for D-Sub Plug of sensoGrip “Standard” cable set with connector (1) for connection to control electronics board. Connector (1) on control electronics board. “Camera”...
Page 91: Replacing The Cardanic Suspension
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.14 Replacing the Cardanic suspension If the cardanic suspension needs to be exchanged (e.g. because the room is too low for use of the Comfort version), proceed as follows: Danger of spring arm snapping upwards! If unsecured, the spring arm will snap upwards when removing the light head!
Page 92 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Removing old cardanic suspension 1 Cardanic suspension 2 Bearing block 3 Connecting cable • The cardanic suspension (1) is now disconnected and can be removed from the bearing block (2).
Page 93 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Installing protective grounding 1 Protective grounding • Screw protective (PE) conductor (1) in place with screwdriver. Fixing cardanic suspension in place 1 Screw clamp •...
Page 94: Closing The Light Housing
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.15 Closing the Light Housing Align fixing clamps correctly before closing the housing! • Align the fixing clamps of the bottom part of the housing towards the center of the holes for the light engines, i.e., away from the outer wall, and tighten them.
Page 95 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Make sure that the cables will not get pinched when installing the cover. • Verify that the gasket (2) attaches well all around the bottom part (1) of the housing.
Page 96: Installing The Light Engines
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.16 Installing the Light Engines 9.16.1 Light Engine Variants Appearance large light field up to HW 39 Appearance narrow light field and Appearance medium-sized light field up to HW 39 Appearance large light field from HW 40 Appearance narrow light field from HW 40...
Page 97 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Distinction of Light Engines for narrow and medium-sized light field up to HW 39 Narrow light field: Medium-sized light field: rectangular spacer film, thickness = 0.5 mm Black spacer ring, thickness = 2.0 mm Up to HW 39, the Light Engine board is printed green.
Page 98: Installing The Light Engines
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 9.16.2 Installing the Light Engines • Insert plug housing into socket (2) of the light engine (1). The cast-on section (1) is intended to facilitate correct alignment of the light engines inside the light housing.
Page 99: Wall Control Panel
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Push the cover glass (5) into the opening in direction (B) until it snaps into place. • Check the seal of the cover glass for correct fit. This completes the light engine mounting process.
Page 100: Connecting A Wall Control Panel Up To Hw 35
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 10.2 Connecting a Wall Control Panel HW 30–HW 36 1 Wall control panel, rear view 2 Adapter cable with RJ45 coupler 3 RJ45 cable from CAN board The wall control panel (1) HW 30–HW 39 can be retrofitted with an RJ45 adapter (2).
Page 101 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 10.3 Connecting a Wall Control Panel up to HW 35 Every wall control panel is shipped with a RS232 cable that can be used for serial light control. 1 Arm system with light(s) 2 CAN bus 3 COM interface...
Page 102: Parameter Menu For Switching Between Modbus And Serial Control
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 10.4 Parameter Menu for Switching between Modbus and Serial Control The setting is done using the wall control panel, which must be switched off for this purpose. Turning off the wall control panel if required •...
Page 103: Activating And Verifying The Adjusted Parameter
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Operate the Enter button to select the parameter.   Indicated parameter number ... parameter value K displayed following Enter •...
Page 104: Wall Control Panel Error Messages
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 10.5 Wall Control Panel Error Messages Error messages displayed on the wall control panel always refer to the integrated COM interface. When turning on light 1, the wall control panel is turned on as well, indicating its currently used software version during start-up, e.g.
Page 105 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Meaning(s) Action/Remedy This error is triggered if ON/OFF switching takes place too fast via the OR1 interface (e.g. faulty continuous operation of ON/OFF button or button getting stuck).
Page 106: Wall Control Panel And Surgicam Wiring Up To Hw 09
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 10.6 Wall Control Panel and surgiCam Wiring up to HW 09 Revision 2...
Page 107: Description Of Assemblies
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Description of Assemblies Description of the assemblies of marLED® E3: see Service Manual for operating light marLED® E3. 11.1 Control Electronics Board Measuring the supply voltage in the Master/Slave channel The supply voltage in the Master or Slave channel can be measured at the following locations in case of an error:...
Page 108: Design Including Miniature Fuses From Hw 40
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.1.1 Design including Miniature Fuses from HW 40 Fig. 11-1: Control electronics marLED® E battery from HW 40, details 1 Battery pack (2 items) 7 Miniature fuse, T 6.3 AH, 250 V 2 For development purposes only 8 VDC+ Slave of (9)
Page 109: Design Including Miniature Fuses Hw 32 - Hw 39
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.1.2 Design including Miniature Fuses HW 32–HW 39 Fig. 11-2: Control electronics marLED® E battery HW 32–HW 39, details 1 Battery pack (2 items) 9 Miniature fuse 1 Slave, T 6.3 AH, 250 V 2 For development purposes only 10 Miniature fuse 2 Master, T 6.3 AH, 250 V...
Page 110: Design Including Miniature Fuses Up To Hw 31
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.1.3 Design including Miniature Fuses up to HW 31 Fig. 11-3: Control electronics marLED® E up to HW 31, details 1 VDC+ Master 8 Miniature fuse 1 Slave, T 6.3 AH, 250 V 2 VDC- 9 Miniature fuse 2 Master, T 6.3 AH, 250 V...
Page 111: Light Engines
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.2 Light Engines 11.2.1 Light Engine Pin Assignment from HW 40 11.2.2 Light Engine Circuit Diagram from HW 40 Revision 2...
Page 112: Light Engine Pin Assignment Up To Hw 39
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.2.3 Light Engine Pin Assignment up to HW 39 Fig. 11-4: Pin assignment on X1 11.2.4 Light Engine Circuit Diagram up to HW 39 Revision 2...
Page 113: Cable Harness From Control Electronics Board To Light Engine Of Marled® E9(I)
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.2.5 Cable Harness from Control Electronics Board to Light Engine of marLED® E9(i) 1 XPH-12 socket housing 2 3x socket housings, 4-pole To facilitate orientation, the 4-pole socket housings are named according to the cable color mentioned first (occupying the top position) in each case.
Page 114: Control Panel Foil
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.3 Control Panel Foil 11.3.1 Description of the Control Panel Foil from HW 32 Duo LED (red or green) LED flashing red LED lit orange LED flashing green LED lit green...
Page 115 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Boost option with level selection Direct transition to boost mode is the factory default setting! The level selection function described below may only be activated by an authorized service technician. When level selection is activated, the light field diameter increases at constant central illuminance in 4 stages.
Page 116: Additional Function Marled® E Battery
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.3.2 Additional Function marLED® E battery 2 ON/OFF switch of the light 3 Decreases the light field 4 Increases the light field 5 Color temperature selector with indicators 6 Decreases illuminance 7 Increases illuminance...
Page 117 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Battery mode If the on-site power supply drops below 90% of the rated voltage within 0.5 s, the light automatically switches over to battery operation. In battery mode, the dual LED of the on/off switch flashes green every second.
Page 118: Description Of The Control Panel Foil Up To Hw 31
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.3.3 Description of the Control Panel Foil up to HW 31 2 ON/OFF switch of the light 3 Decreases the light field 4 Increases the light field 6 Decreases illuminance 7 Increases illuminance...
Page 119 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Revision 2...
Page 120: Control Panel Foil Circuit Diagram For Marled® E Battery
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.3.4.1 Control Panel Foil Circuit Diagram for marLED® E battery 1 flat ribbon cable long, for the LEDs 2 flat ribbon cable short, for the buttons Fig.
Page 121 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Fig. 11-6: Circuit diagram for buttons Revision 2...
Page 122: Control Panel Foil Circuit Diagram Up To Hw 31
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 11.3.5 Control Panel Foil Circuit Diagram up to HW 31 1 Flat ribbon cable at X1 2 ON/OFF button 3 Two-color LED: green (at pin 2 of X1), red (at pin 3 of X1) Revision 2...
Page 123: Programming
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Programming Programming of marLED® E3: see Service Manual for operating light marLED® E3. 12.1 marLED® E Interface Adapter 12.1.1 Scope of Delivery 1 Interface adapter, see section 12.3.2 “Connecting the Interface Adapter”, page 126.
Page 124: Usb Serial Adapter
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.2 USB Serial Adapter If your notebook or PC lacks an RS232 interface, we recommend using the USB serial adapter (DIGITUS DA- 70156) supplied.
Page 125: Software Update
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.3 Software Update Danger of serious injury from electric shock! There is the risk of coming into contact with live cables in the opened light head. •...
Page 126: Connecting The Interface Adapter
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.3.2 Connecting the Interface Adapter Interface Adapter 1 Connector marLED® E9+15 2 Connector marLED® E3 3 Reset button 4 Connector for X11 5 Slave 6 Program 7 RS232 connection to PC...
Page 127 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm The control electronics board of marLED® E lights has 2 digital signal processors (DSP, master and slave) controlled by different software. The same connector and the same programming software (C2Prog) is used for programming the two DSPs.
Page 128: Programming Master
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.3.3 Programming Master • Select “Master“ (Fig. 12-2, 6) with the left-hand switch. Start the C2Prog.exe program. • • Under File, select the *.ehx file for updating the master. •...
Page 129: Programming Slave
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.3.4 Programming Slave The program updating process for the slave DSP can be started immediately after updating the master DSP, no reset required. •...
Page 130 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Once the software update has been finished successfully, click OK to close the window. • Change the switch position Program (5) on the programming board to Run (7), see “Settings on programming adapter”, page 127.
Page 131: Programming The Camera Daughterboard
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 12.3.5 Programming the Camera Daughterboard • Remove the interface adapter from the control electronics board. • Connect the flat ribbon cable (2) of the interface adapter (1) to the camera daughterboard (3). •...
Page 132: Configuring The Light
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Following successful completion of the updating process, click OK (1) to close the window. • Remove the programming adapter and operate the power ON/OFF button of the light. •...
Page 133: Maintenance
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Maintenance 13.1 Troubleshooting 13.1.1 Error Messages, Parameters For details on error messages and software parameters, see • section 10.5 “Wall Control Panel Error Messages”, page 104 •...
Page 134: Identifying Master And Slave Channel
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Symptom Cause/Remedy Malfunction in one of the LED branches: Current despite device being switched off Interruption Short-circuit Overvoltage (maybe interruption or defective LED) Internal malfunction Red status LED, all lights Watchdog Reset...
Page 135: Inspection And Maintenance
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.3 Inspection and Maintenance 13.3.1 Notices Concerning the Inspection • All control activities must be carried out completely and carefully! • The results must be documented in an inspection plan, see section 13.3.2 “Notices Concerning the Inspection Plan”, page 136.
Page 136: Notices Concerning The Inspection Plan
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.3.2 Notices Concerning the Inspection Plan The inspection plan is based on the standards: • IEC 60601-2-41: “Particular Requirements for the Safety of Surgical Luminaires and Luminaires for Diagnosis”.
Page 137: Inspection Plan
Gebrüder Martin GmbH & Co. KG KLS Martin Platz 1 D-78532 Tuttlingen/Germany Inspection plan ® Delete as appropriate: marLED V10/V16/E9/E9i/E15/E3 on ceiling tube Ø 110 mm, ® marLED E9 battery/E9i battery/E15 battery one, two, three, four lights, TFT, surgiCam ceiling, wall, mobile Others: Additional information: Room/...
Page 138 Gebrüder Martin GmbH & Co. KG KLS Martin Platz 1 D-78501 Tuttlingen/Germany 3. Checking the tracking arm system Not OK N/A a) Checking and securing the fixing screws ☐ ☐ ☐ ☐ ☐ ☐ b) Checking the safety sleeves ☐ ☐...
Page 139 Gebrüder Martin GmbH & Co. KG KLS Martin Platz 1 D-78532 Tuttlingen/Germany 6. Checking the light functions Not OK N/A a) Checking the emergency power switch ☐ ☐ ☐ ☐ ☐ ☐ b) Function test according to Instructions for Use ☐...
Page 140 Gebrüder Martin GmbH & Co. KG KLS Martin Platz 1 D-78501 Tuttlingen/Germany Test result ☐ No defects found. The terminal device can be kept in service. The terminal device can be kept in service despite deficiencies. ☐ The defects/deficiencies found will be corrected by: Date: The defects found require immediate maintenance or repair of the ☐...
Page 141: Test Instructions
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.3.3 Test Instructions If the following symbol is shown at the end of a test instruction, you must document the checks carried out in the corresponding section of the inspection plan: •...
Page 142 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Checking the tracking arm system for damage Checking the wall/ceiling assembly for stability • Check the stability of the wall/ceiling assembly by appropriate shaking of the tracking arm on the entire rotational range of the operating light: Checking the ceiling tube alignment •...
Page 143 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm c) Checking the tracking arm system for correct function Checking the bolted connections of the ceiling tube 1 Insulating rings 2 Washers 3 Spring lock washer 4 M12 nuts •...
Page 144 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm a) Mobile lights = 0.3 Ω imax 1 Mains cable 3 Measuring leads 2 Protective conductor (PE) terminal 4 Measuring instrument Protective conductor test The protective conductor resistance is determined between the protective ground contact on the mains plug and the two locations indicated in the illustrations using a measuring current of at least 200 mA.
Page 145 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Fixed lights Resistance measurement 1 marLED® E9, E9i, E15 (battery) = 0.3 Ω imax 1 Mains cable 3 Measuring leads 5 Protective cap 2 Central equipotential bonding terminal 4 Measuring instrument The marLED®...
Page 146 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E3 as part of a light system = 0.3 Ω imax 1 Mains cable 3 Measuring instrument 2 Central equipotential bonding terminal 4 Measuring leads •...
Page 147 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Resistance measurement 2 marLED® E9, E9i, E15 (battery) The external protective conductor may only be used for measurement if the ceiling terminal is no longer accessible (e.g.
Page 148 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E3 as part of a light system 1 Mains cable 4 Measuring leads 2 Central equipotential bonding terminal 5 Externally accessible protective conductor 3 Measuring instrument Repeat measurements •...
Page 149 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 3. Checking the tracking arm system Tools/aids Caliper gauge, flat-tip screwdriver, cross-tip screwdriver, hexagon socket (Allen) wrench, contact spray, grease (e.g. Renolit AS), threadlocker (e.g. DELO-ML® 5249) a) Checking and securing the fixing screws Fig.
Page 150 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm • Check the correct installation and attachment of the 6 fixing screws of the tracking arm on the ceiling tube and the 2 fixing screws of the spring arm on the tracking arm. •...
Page 151 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm AC2000 LC and Onda Space LC 1 Spring arm sliding sleeve 2 Locking screws 3 Mounting hole of sleeve 4 Brake screw, grease here c) Checking the locking screws AC2000 LC and Onda Space LC 1 Spring arm sliding sleeve...
Page 152 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm d) Checking the locking segments Danger of injury from falling light system! The spring arms AC3000 and Onda Space are usually completely installed with cables and do not have a redundant locking screw.
Page 153 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm AC3000 AC3000 locking segment (up to Nov. 2013), 1 hole AC3000 locking segment, 2 holes The locking segment of the AC3000 has been changed so that the contact surface of the locking segment in the neck of cardan system is approx.
Page 154 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm e) Checking the bearings • Checking the bearing clearance: – Bearing bush spring arm to tracking arm – Slide bearing cardan joint to spring arm –...
Page 155 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Check the cylindrical brake pad (3) for wear. If it does not sufficiently project above the center (4) of the screw (1) while the spring (2) is compressed, so that it can be expected that the pad will be worn before the next check, the brake screw must be replaced.
Page 156 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm h) Checking the spring arm setting • Check the spring tension and height stop of the spring arms for correct setting. •...
Page 157 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Contact block for lights with wall-mounting control panel and surgiCam SD or TFT with 9-pole rotary connector 1 PE (GNYE) 2 PE (GNYE) 3 VDC+ (RD) 4 VDC- (BU) 5 CAN H (WH)
Page 158 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm l) Checking the locking ring in case of wall bearing/ceiling tube Ø 70 mm • Check for presence and secure fit of greased disk (1). •...
Page 159 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 4. Checking the light head a) Checking for damage • Check the light head for damage such as fissures and cracks. •...
Page 160 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm b) Checking the monitor bay (marView and TFT-FS) • Check the monitor for secure seat (no play). • In case of play: –...
Page 161 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm d) Checking the TFT Duo cross-arm connection to the TFT individual suspension (marView and TFT-FS) • Check the neck of the TFT suspension for secure seat (no play) and secure loose screws. Replace missing screws.
Page 162 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 6. Checking the light functions Tools/aids Instructions for Use, true rms voltmeter (e.g. Metra Hit X-tra) luxmeter (e.g. Gigahertz-Optik HCT-99D) a) Checking the emergency power switch •...
Page 163 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm g) Checking the illuminance • Measure illuminance at a distance of 1 m from the target surface, using the smallest light field without dimming and the medium color temperature.
Page 164: Rating Plate And Serial Number
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.4 Rating Plate and Serial Number The serial number is specified on the rating plate: It is structured as follows: 9997 Consecutive number per year of manufacture * Installation type: C=Ceiling, W=Wall Year of manufacture: 16 = 2016...
Page 165: Serial Number Structure
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.4.1 Serial Number Structure Note: The characters occupying places 6 and 7 of the “Product type” code are described in a separate table below.
Page 166 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Version Designation Explanations “Product type” (inst. type/ (max. 7 places) HW SW Year of man. Consec. no. version) X X X X X.X X X_ marView TFT C = cardanic suspension, TFT support...
Page 167 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Version Designation Explanations “Product type” (inst. type/ (max. 7 places) HW SW Year of man. Consec. no. version) X X X X X.X X X_ Independant 40 w.
Page 168 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Explanations Concerning the 6 and 7 Places of the “Product Type” Code place matrix Meaning SMPS (switching power supply) in mobile light SMPS on mounting plate Rectifier assembly or 24 V on ceiling tube SMPS on ceiling tube...
Page 169 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm place matrix Wiring marLux® marLED® V marLED® E With ASPS changeover assembly 3-pole 5-pole 3-pole With wall control panel 5-pole 5-pole 5-pole marTouch®...
Page 170: Surgicam Serial Number
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.4.2 surgiCam Serial Number New structure of the surgiCam serial number provided on the rating plate of the camera, the control unit surgiCam and the arm system: Product type Release...
Page 171: Spare Parts
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 13.5 Spare Parts For details on spare parts and corresponding item numbers (REF), please refer to the electronic Spare Parts List available to service technicians from the Martin Service Center, see section 2.2 “Hotline”, page 12. Change History Hardware/software (HW/SW) release used For the current hardware/software release of the marLED®...
Page 172 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change marLED® COM interface software update from SW 0270 to SW 0306 Activation of camera control function of wall control panel. This software version also includes the marLED®...
Page 173 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change Control electronics software update from SW 0038 to SW 0040 Makes sure that the sensoGrip is recognized correctly. Previously, the sensoGrip status was not recognized correctly in some cases, or wrong commands were delivered.
Page 174 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change Control electronics software update from SW 0040 to SW 0045 In marLED® E15 lights, the light engines for the “large light field” March 2013 SW 09 may produce a slightly reddish light in the small light field when...
Page 175 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change Control electronics software update from SW 0048 to SW 0106 For marLED® E9i, the “red” currents proved to be too small, so the red LEDs did not come on in the large light field when using minimum brightness.
Page 176 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change Software version update on the COM interface surgiCam from 0320 to 0321 When pressing the focus button “further away or closer”, e.g. on the system Karl Storz OR1 with software 0320, it is possible that the COM interface July 2015...
Page 177: Overview Of Hardware Changes
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date SW release Description of change Introduction of the marLED® E series with cw/ww LEDs with SW version 10302 With the change to cold white/warm white LEDs from HW 40, the software on the control electronics of the light was updated.
Page 178 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date Description of change release Implementation of an additional filter board for the surgiCam daughterboard The filter board is plugged in place between the connecting plug of the all with Sep.
Page 179 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date Description of change release Joint HW release HW 30 for marLED® E-series and V-series and surgiCam Discontinuation of surgiCam control unit and implementation of CAT wiring New modules (CAN boards) and standard cables (RJ45 CAT 5E patch cables) simplify the wiring process and reduce potential malfunction sources in...
Page 180 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date Description of change release Adjustment of the color temperature for all lights E9, E9i, E15 using the control panel foil Expansion of the E series by the color temperature adjustment function on March the control panel foil.
Page 181 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Variants Date Description of change release Introduction of the marLED® E series with cw/ww LEDs Update of the LED technology of the marLED® E series from LEDs with red/white chips to LEDs with cold white/warm white chips.
Page 182: Transport
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Transport Commercial transport of batteries or products with integrated batteries is regulated by hazardous goods law. Preparations for transport and the transport itself may be carried out exclusively by properly trained persons –...
Page 183: Technical Data
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm Technical Data 17.1 Technical Data for marLED® E9/E9i marLED® E9 marLED® E9i marLED® E9i Designation up to HW 39 up to HW 39 from HW 40 PSU input voltage 100–240 VAC, 50–60 Hz...
Page 184 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E9 marLED® E9i marLED® E9i Designation up to HW 39 up to HW 39 from HW 40 Illumination depth, L1+L2 at 20% 330+500 mm 330+430 mm...
Page 185: Technical Data For Marled® E9/E9I Battery
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 17.2 Technical Data for marLED® E9/E9i battery marLED® E9 battery marLED® E9i battery marLED® E9i battery Designation up to HW 39 up to HW 39 from HW 40 PSU input voltage...
Page 186 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E9 battery marLED® E9i battery marLED® E9i battery Designation up to HW 39 up to HW 39 from HW 40 Shadow dilution with 2 masks** Shadow dilution in standard tube** Shadow dilution in standard tube with...
Page 187: Technical Data For Marled® E15
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 17.3 Technical Data for marLED® E15 marLED® E15 marLED® E15 Designation up to HW 39 from HW 40 PSU input voltage 100–240 VAC, 50–60 Hz PSU output voltage 28–36 VDC adjustable...
Page 188 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E15 marLED® E15 Designation up to HW 39 from HW 40 Protection class I acc. to IEC 60601-1 Ambient conditions -10°C to +50°C (+14°F to +122°F) at 20–90% humidity (non- Storage temperature condensing)
Page 189: Technical Data For Marled® E15 Battery
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 17.4 Technical Data for marLED® E15 battery marLED® E15 battery marLED® E15 battery Designation up to HW 39 from HW 40 PSU input voltage 100–240 VAC, 50–60 Hz PSU output voltage...
Page 190 Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm marLED® E15 battery marLED® E15 battery Designation up to HW 39 from HW 40 Shadow dilution with 2 masks** Shadow dilution in standard tube** Shadow dilution in standard tube with 1 mask** Shadow dilution in standard tube with 2 masks** Dimmability...
Page 191: Technical Data For Marled® E3
Service Manual Operating Lights marLED® E3, E9, E9i, E15, battery and marLED® E3 on ceiling tube Ø 110 mm 17.5 Technical Data for marLED® E3 Designation marLED® E3 marLED® E3 Power supply 100–240 VAC, 50–60 Hz Power consumption on 220–240 VAC 32 VA 39 VA Power consumption on 100–130 VAC...
Page 192 Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · 78532 Tuttlingen · Germany Postfach 60 · 78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com ·...

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