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7、FRONT FORK COMPONENT
Fig.7 FRONT FORK
COMPONENT
NO.
PART NO.
ZT350-GK front radial caliper brake pads (SBS-SI-
1
1100100-827000
104HH)
PROCEDURE:
●Replace the front brake pad
Clamp the circlip ① with pointed nose pliers, pull it out and remove the two circlips.
Remove the upper pin shaft ② and then the lower pin shaft with T25 inner hexagon socket ring wrench.
Remove the spring plate ③ and the brake plate ⑴.
Clean the dust and other foreign matters on the outer edge of the piston and the pin shaft.
Use a cross screwdriver to remove the bolt ④ on the front disc brake main pump assembly, and remove the
upper cover ⑤, cover plate ⑥ and sealant pad ⑦.
Push the piston all the way in the direction of the arrow.
Restore the front disc brake main pump assembly, and be sure to assemble it accurately.
Install the two brake pads ⑴ back into the caliper, and install the shrapnel ⑶ between the two brake pads.
During assembly, the direction indicated by the arrow in the shrapnel shall be above.
Press and hold the plate body indicated by arrow ⑨ inward in the direction of the arrow, and insert the pin
shaft ② into the hole to fix the brake pad ⑴. Tighten the pin shaft ② with T25 inner hexagon socket ring
wrench.
Press and hold the plate body indicated by arrow ⑧ inward in the direction of the arrow, and insert the pin
shaft ② into the hole to fix the brake pad ⑴. Tighten the pin shaft ② with T25 inner hexagon socket ring
wrench.
Install the two circlips ① back onto the pin shaft. The buckle is assembled in place after it makes a sound.
When assembling the circlip, pay attention that the flanging shall face outward. If the circlip is deformed, it
can be corrected with a hammer with appropriate force.
Hold the brake handle repeatedly until the braking force is restored.
CAUTION:
●The motorcycle support should be fixed before operation.
●Check the brake discs and brake discs regularly for wear. Regularly check if the brake fluid level in the
observation window of the front disc brake master pump is 3/4.
●It is strictly prohibited to disassemble the oil pipe bolts and gas discharge nozzle bolts when replacing the
brake pads to prevent air from entering the pipeline and causing brake failure.
●Do not shake the front after disassembling the front brake oil cup cover to prevent the brake fluid from
overflowing.
●After replacing the brake pads, the new brake pads should be operated for about 300 km to fully run in
order to achieve the best braking effect. Take care to leave enough braking distance during running-in.
●It is recommended to replace brake pads in pairs with qualified maintenance units.
CHK
Replace the front brake pads
ADJ
PART NAME
QTY
1
67
CAUTION
After-sales
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