Zontes ZT125/310T-M Manuals

Manuals and User Guides for Zontes ZT125/310T-M. We have 1 Zontes ZT125/310T-M manual available for free PDF download: Maintenance Manual

Zontes ZT125/310T-M Maintenance Manual (188 pages)

Brand: Zontes | Category: Motorcycle | Size: 36 MB

Table of Contents
4
Content
4
Vehicle Information
12
Know before Service
12
Body Label
13
M310 Technical Specification
14
Front Wheel/Steering System
14
Rear Wheel/Suspension System
14
Brake System
14
Battery/Charging System
15
M125 Technical Specification
15
Front Wheel/Steering System
15
Rear Wheel/Suspension System
16
Brake System
16
Battery/Charging System
16
Lamp/Speedometer/Switch Description
17
Tightening Torque
17
Bolt Tightening Torque of General Tightening Part
17
Cable/Cable/Pipe/Electrical Device Distribution Map
18
Distribution Map of Lamps and Lanterns
18
Throttle Cable
18
Brake Upper Pump and Brake Hose
19
Calipers, Brake Hoses and Wheel Speed Sensors
19
Distribution Map of Brake System Accessories
20
M310
20
M125
21
Oil Supply System
22
M310 Fuel Evaporation
22
M125 Fuel Evaporation
23
M310 Fuel Supply
23
M125 Fuel Supply
24
Distribution Map of Cooling System Accessories
24
M310
24
M125
25
Electrical Device Layout
26
Intake and Exhaust System
28
M310
28
M125
29
Tool
30
Swell Nail Description
32
Maintenance
33
Know before Service
33
M310 Maintenance Schedule
34
M125 Maintenance Schedule
35
M310 Air Filter (Filter Element), Air Inlet Filter Element
36
Support the Vehicle Firmly
36
Remove the Left Engine Cover
36
Remove the Air Inlet Cover
36
Replace the Air Inlet Filter
37
Remove the Air Filter Housing
37
Replace Air Filter Element
37
Inspection Air Filter Waste Oil Pipe
37
Reinstall
38
M125 Air Filter (Filter Element), Air Inlet Filter Element
39
Support the Vehicle Firmly
39
Remove the Left Engine Cover
39
Replace the Air Inlet Filter
39
Remove the Air Filter Housing
40
Replace Air Filter Element
40
Inspection Air Filter Waste Oil Pipe
40
Reinstall
40
Bolts and Nuts of Muffler
41
Check for Air Leaks at the Engine Exhaust
41
Check for Nut and Bolts at the Muffler
41
M310 Spark Plug
42
Disassemble the Spark Plug
42
Check the Spark Plug
43
Refer to the Steps to Remove the Spark Plug to Restore All Parts
43
M125 Spark Plug
44
Disassemble the Spark Plug
44
Check the Spark Plug
45
Refer to the Steps to Remove the Spark Plug to Restore All Parts
45
Engine Oil
45
M310
46
Drain the Oil
46
Replace Fine Filter
46
Add Oil
46
Change Gear Box Oil
47
Confirm the Oil Level
47
M125
47
Drain the Oil
47
Replace Fine Filter
48
Add Oil
48
Change Gear Box Oil
49
Confirm the Oil Level
49
M310 Throttle Valve Body
49
Do Not Dismantle the Throttle Body to Clean up Carbon Deposits
49
Remove the Stepper Motor and Clean up Carbon Deposits
49
Remove the Throttle Valve Body Assembly to Clean up Carbon Deposits
51
Disassemble the Three-In-One Sensor
52
Throttle Valve Body Troubleshooting Process
53
M125 Throttle Valve Body
53
Do Not Dismantle the Throttle Body to Clean up Carbon Deposits
53
Remove the Stepper Motor and Clean up Carbon Deposits
53
Remove the Throttle Valve Body Assembly to Clean up Carbon Deposits
54
Disassemble the Sensor
55
Throttle Valve Body Troubleshooting Process
55
Throttle Cable
56
Inspection
56
Adjust the Throttle Cable Clearance
56
Lube Door Cable
56
Idle Speed
57
Check Idle Speed
57
Fuel Evaporative Pollutant Control System
58
M310 Fuel Evaporation
58
M125 Fuel Evaporation
58
Radiator
59
M125/310 Check the Coolant
59
M125/310 Add Coolant (Antifreeze) to the Coolant Expansion Tank
59
M310 Add Coolant to the Radiator
60
Put Coolant
60
M310
60
M125
60
Check Whether the Fins of the Radiator Water Tank Are Deformed or the Air Duct Is Blocked
61
M310
61
M125
61
Check All Water Pipes for Leaks; Aging
62
M310
62
M125
64
Fuel Pipe
64
Check the Fuel Pipe for Leaks with the Help of an Endoscope with LED Light
64
Replace High Pressure Oil Pipe
64
Fuel Pump
65
Use Oil Pressure Gauge to Measure Fuel Pressure
65
Simple Test of Fuel Pump
65
Treatment of Abnormal Fuel Pressure
65
M310 V Belt
67
System Components
67
Maintenance
67
Remove the Belt
67
Disassemble the Continuously Variable Transmission Components
68
Inspection
69
Assembly
70
Common Fault Phenomena/Troubleshooting
72
The Engine Can be Started, but the Rear Wheel Does Not Rotate
72
Engine Stall or Lack of Power
72
Insufficient High-Speed Power
72
When the Engine Is at Normal Idling Speed, the Rear Wheel Rotates Rapidly
72
Braking System
73
M310 Braking System Component Diagram
73
M125 Braking System Component Diagram
73
Check the Brake Components
74
Check the Front and Rear Brake Switches
75
Check the Brake Switch
75
Replace the Brake Switch
75
Lubricate the Movable Parts of the Brake Handle
75
Lubricate the Front Brake Handle
75
After Lubricating the Brake Handle
75
Replacing the Brake Handle
75
Adjust the Brake Handle
75
Replace the Brake Pads
76
Replace the Front Brake Pads
76
M125/310
76
Replace the Rear Brake Pads
76
Abnormal Sound of Brake Pads
77
Replace the Brake Disc
77
Replacing the Front Brake Disc
78
Replacing the Rear Brake Disc
78
Brake Hose
79
Brake Fluid
79
Add Brake Fluid to the Main Pumps of the Front and Rear Disc Brakes
79
Replace the Brake Fluid
80
Replace the Front Brake Brake Fluid
80
Replace the Rear Brake Fluid
80
Brake System Exhaust
81
Tire
81
Check the Tires
81
Replace Tires
82
Steering Mechanism
82
Check the Steering Mechanism
82
Adjust the Steering Mechanism
82
Maintain Steering Bearings
83
Malfunction
83
Front Fork
83
Check the Appearance
83
Check the Shock Absorption Performance
84
Remove the Front Shock Absorption
84
Correct the Front Fork Tube
84
Troubleshooting
84
Rear Shock Absorption
84
Check
84
Adjust the Preload
85
Adjust the Right Rear Shock Absorption
85
Adjust the Left Rear Shock Absorption
85
M310
85
M125
85
Replace the Shock Absorption
86
Bolts and Nuts for Body and Engine Installation
86
Check the Fasteners for the Critical Parts
86
Check Engine Fasteners
87
Valve Clearance Adjustment (M310)
88
Maintenance Information
88
General Information
88
Assemble Torque Value
88
Tools, Measuring Tools, Accessories
88
Operation Steps
88
Side Bracket
92
Check
92
Lubrication
92
Main Bracket
93
Check
93
Lubrication
93
Install the Main Bracket
93
Replace the Return Spring Post of the Main Support
93
Sound, Light, and Electrical Device Inspection
94
Check
94
Headlight Height Adjustment
95
Fuse Box
96
Troubleshooting
97
Right Hand Switch
97
Right Hand Handle Vice Switch
97
Left Hand Handle Auxiliary Switch
98
Horn
98
Left Hand Switch
99
Light
100
Windshield Failure
100
EFI System
101
Know before Service
101
Error Code
102
M310 Read the Fault Code through the Meter
102
Read the Fault Code through the Diagnostic Tool
102
Error Code
103
Clear Fault Code
103
M310 Manually Clear
103
Use the Diagnostic Tool to Clear
103
EFI Parts Layout
104
Fault Diagnosis and Elimination of EFI Parts
105
Dump Switch
105
OBD Port
105
Fuel Pump
105
Carbon Canister Solenoid Valve
106
EFI Relay
106
Fuel Injector
106
Ignition Coils
107
Throttle Valve Body
108
Common Failure Phenomena
108
Disassembly
108
Troubleshooting Process
108
Sensor
108
M310 Three-In-One Sensor
108
M125 Sensor
108
Water and Oil Shared Sensor
108

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