Zontes ZT125-C Manual
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Zontes ZT125-C Manual

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ZT125/155/200-C（EURO V）
2023/10/25

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JIM STARBUCK
March 6, 2025

WHAT IS THE BATTERY SIZE FOR THE FOB REF THE ZT125-C

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1 comments:
Mr. Anderson
March 6, 2025

The provided context does not specify the battery size for the Zontes ZT125-C key fob.

This answer is automatically generated

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Summary of Contents for Zontes ZT125-C

  • Page 1 ZT125/155/200-C（EURO V） 2023/10/25...

  • Page 2: Table Of Contents

    Contents Table of Contents Pages Table of Contents………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… FRAME&ELECTRONIC COMPONENT 1.1 Electrical device component-1……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… horn,ignition coil 1.2 Electrical device component-2……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Front electrical device box, frame front decoration cover 1.3 Frame plastic parts………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 8 Line clamp, side cover round glue, fuel tank liner limit glue 1.4 Directional column component……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 3 Contents Table of Contents Pages Disassembled rear fork component 4.7 Replace the rear brake pads………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 4.8 Rear brake main pump adds brake fluid……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… PEDAL COMPONENT 5.1 Adjust the hight of foot pedal Shift lever, brake pedal height adjustment 5.2 Front right foot pedal assembly position adjustment…………………………………………………………………………………………………………………………………………………………………………………………………………………………… 25 5.3 Front left foot pedal assembly position adjustment………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 4 Contents Table of Contents Pages Disassemble left hand component 7.11 Direction handle pressure block assembly…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Direction handle assembly 7.12 Upper conncetion board Instrumentation assembly…………………………………………………………………………………………………………………………………………………………………………………………………………………………… Upper conncetion board Components、faucet lock 7.13 Upper conncetion board、direction handlebar pad assembly……………………………………………………………………………………………………………………………………………………………………………………………………………… 47 Upper conncetion board、direction handlebar pad assembly 7.14 Head assembly 1……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 5 Contents Table of Contents Pages Disassemble battery ,battery cover,start relay 11.2 Rear Electrical device box component 1……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble PKE,antenna 11.3 Rear Electrical device box component 2……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble electrical device box,battery bracket CUSHION COMPONENT 12.1 Cushion…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………..…… MUFFLER COMPONENT 13.1 Muffler component 1…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 13.2 Muffler component 2……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 6 Contents Table of Contents Pages Swell nail description ①Press down the center cylinder with 4# inner hexagon or other tools, you can hear a sound or the center cylinder moves axially by 2mm; ②Pry open the gap with a blade, nail or carving knife, etc. and remove it; if space permits, you can reach it Push out from the back; ③Pinch the outer ring with two fingers, and push the center cylinder up to the initial position;...

  • Page 7: Electrical Device Component-1

    1-FRAME&ELECTRONIC COMPONENT Fig.1 FRAME&ELECTRONIC Electronic parts COMPONENT 1 COMPONENT PART NO. PART NAME CAUTION 1184200-004000 ZT310 horn 1250104-006097 GB16674M6×12 (chromed/HH) 1250201-032093 GB818M5×16 (environmental color) 1186200-014000 ZT310T-M EFI ignition coil (pedal with thread) 125/155CC 1186500-007000 KD200 electric jet ignition coil 200CC 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-205000 ZT310 electronic cushion lock block 1274100-058000 ZT310 Electric seat lock...

  • Page 8: Horn,Ignition Coil 1.2 Electrical Device Component-2

    1-FRAME&ELECTRONIC COMPONENT Fig.2 FRAME&ELECTRONIC Electronic parts COMPONENT 2 COMPONENT PART NO. PART NAME CAUTION 1251300-063093 Plywood M6×11×15(color Zinc) 1226500-004000 KD200-C front electrical device box 1244100-004000 ZT250-S Flanging bushing buffer 1224100-010000 ZT250-S swell nail 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1240300-021000 HJ125-6 pod glass strip (1.5m) 1226500-020000 KD200-C left front decorative cover 1226500-021000 KD200-C right front decorative cover...

  • Page 9: Frame Plastic Parts

    1-FRAME&ELECTRONIC COMPONENT Fig.3 FRAME&ELECTRONIC Frame plastic parts COMPONENT PART NO. PART NAME CAUTION 1244100-002000 ZT250-S Side cover round rubber 1274100-017000 ZT250-S cable buckle 1244200-138000 ZT310 rubber buckle (80mm) 1246500-027000 KD200-C frame φ7 decorative buckle 1241200-044000 KD150-U fuel tank liner limit glue P-240 foam improvement (width 6mm, length 1m, only for 1246200-051000...

  • Page 10: Directional Column Component

    1-FRAME&ELECTRONIC COMPONENT Fig.4 FRAME&ELECTRONIC Directional column component COMPONENT PART NO. PART NAME CAUTION 1134100-007000 ZT250-S Adjusting nut locking washer ZT250-S direction column adjusting screw nut M24×1 1251300-046093 (environmental color Zinc) 1244100-015000 ZT250-S Adjusting nut rubber pad 1244300-014000 ZT350-R upper dust cover 1130900-024000 ZT250-S shaft ring 1130900-022000 ZT250-S conjoined steel ball 1130900-026000 ZT250-S upper steel bowl...

  • Page 11: Frame, Side Bracket

    1-FRAME&ELECTRONIC COMPONENT Fig.5 FRAME&ELECTRONIC Frame, side bracket COMPONENT PART NO. PART NAME CAUTION Frame after-sales component 【1】 1130900-026000 ZT250-S upper steel bowl 1134300-001000 ZT350-R lower seat ring 1251300-057093 Non-standard nut M10×1.5(dacromet) 4026500-001000 KD200-C side bracket 1251700-175091 KD200-C side stand sleeve φ10×φ17×24 1251100-365000 Non-standard bolt M10×1.5×45(with threaded hole) 1186800-006000 ZT350 side bracket flameout switch 1251513-001019 6.3×12×1.6 copper gasket...
  • Page 12 2-FRAME & ENGINE COMBINATION Fig.1 FRAME & ENGINE Frame & engine combination 1 COMBINATION PART NO. PART NAME CAUTION 1251500-116000 Non-standard aluminum washer φ20×φ10×3 4026500-012000 KD150-C hanging piece 1251100-123093 Non-standard bolt M8×25 (color Zinc) 1250105-144093 GB5789M10×1.25×30 (environmental color) 1244200-138000 ZT310 rubber buckle (80mm) 1276500-021000 KD200-C bracket connecting shaft φ10×280 1251100-085093 Non-standard bolt M10×1.5×75 (Dacromet) GB16674 M6×30 Hexagon flange bolts (9.8...

  • Page 13: Frame & Engine Combination 2

    2-FRAME & ENGINE COMBINATION Fig.2 FRAME & ENGINE Frame & engine combination 2 COMBINATION PART NO. PART NAME CAUTION 4026500-002000 KD200-C bracket 4026500-009000 KD200-C bracket left-right connecting sleeve 1276500-021000 KD200-C bracket connecting shaft φ10×280 1251100-085093 Non-standard bolt M10×1.5×75 (Dacromet) 1251100-261000 Non-standard bolt M10×1.25×127(Dacromet) PROCEDURE: ●Remove the engine Check again that all cables, tubes, etc., connected to the engine have been removed.

  • Page 14: Intake System Component

    3-INTAKE SYSTEM COMPONENT Fig.1 INDUCTION SYSTEM The air filter assembly COMPONENT PART NO. PART NAME CAUTION MSE8.0 Controller（ECU） 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1050957-016000 KD200-C EFI high pressure oil pipe assembly 1051356-012000 φ42×10 pipe hoop assembly 1251300-063093 Plywood M6×11×15(color Zinc) 1050961-004000 Air filter intake air temperature sensor 1224100-030000 Pin tie (Black 4.8×130) PROCEDURE:...

  • Page 15: Throttle Valve Body Component

    3-INTAKE SYSTEM COMPONENT Fig.2 INDUCTION SYSTEM Throttle valve body component(125CC) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1050957-018000 KD200-C carbon canister EVAP tekmar-dohrmann 1251300-063093 Plywood M6×11×15(color Zinc) 1226500-003000 KD200-C carbon canister 1051468-007000 31.8×2 fluorine rubber O-ring 125CC 1050955-008000 125CC...

  • Page 16: Replace Air Filter Element

    3-INTAKE SYSTEM COMPONENT Fig.3 INDUCTION SYSTEM Replace air filter element COMPONENT PART NO. PART NAME CAUTION 1226400-174000 ZT310-R Air Filter Element (carton packaging) ROCEDURE: ●Filter element If you need to maintain the filter element of the air filter, remove the seat cushion.Lift the battery cover and relay assembly up and out of the way, and pull the dump switch rubber sleeve out of the filter cartridge cover.Take the two standard screws out of air filter, dismantle the box cover Grasp the rubber strips on the filter (both sides shown in yellow) and pull the filter element out.

  • Page 17: Rear Whell Component

    4-REAR WHELL COMPONENT Fig.1 REAR WHELL Rear mud board-1 COMPONENT PART NO. PART NAME CAUTION 1186500-006000 KD200-C auxiliary mud plate transfer line 1250205-036091 GB70.1M8×50(white Zinc) 1244300-023000 ZT310 rubber buckle (50mm) 1244100-006000 ZT250-S rear liceness rubber buffer 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1250305-010093 GB6187.1M6 (environmental color) 4026500-003000 KD200-C rear auxiliary fender bracket 1226500-011000 KD200-C rear auxiliary fender...

  • Page 18: Rear Mud Board 2

    4-REAR WHELL COMPONENT Fig.2REAR WHELL Rear mud board-2 COMPONENT PART NO. PART NAME CAUTION 1226500-009000 KD200-C licence plate mounting plate backing 1251300-063093 Plywood M6×11×15(color Zinc) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1176500-006000 KD200-C left turn signal（L=100mm) 1176500-007000 KD200-C right turn signal（L=100mm) 1270300-273000 φ8 clip(L=73) 1226500-010000 KD200-C plate mounting plate 1174200-021000 ZT310-X Liensed lights...

  • Page 19: Rear Shock Absorption

    4-REAR WHELL COMPONENT Fig.3 REAR WHELL Rear shock absorption COMPONENT PART NO. PART NAME CAUTION 1250105-147093 GB5789M8×16 (environmental color) 1250502-016093 GB96.1φ8 (environmental color) 1276600-015097 Φ30×Φ14.5×2 gasket (chromed) 1251100-088094 Non-standard bolt M10×1.5×43(Dacromet) 1116500-003000 KD200-C rear shock absorber 1251300-057093 Non-standard nut M10×1.5(dacromet) 1276400-077000 ZT350T-K rear shock absorber adjustment wrench gift of vehicle PROCEDURE:...

  • Page 20: Rear Wheel Component 1

    4-REAR WHELL COMPONENT Fig.3 REAR WHELL Rear wheel component 1 COMPONENT PART NO. PART NAME CAUTION 4046502-039000 KD200-C chain cover assembly (MES) 1251300-063093 Plywood M6×11×15(color Zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1246500-016000 KD200-C rear wheel shaft protection rubber sleeve 1250305-029000 GB6187.1M16×1.5 (Dacromet) 80N.m...

  • Page 21: Rear Wheel Component 2

    4-REAR WHELL COMPONENT Fig.4 REAR WHELL Rear wheel component 2 COMPONENT PART NO. PART NAME CAUTION KD200-C rear right wheel bushing (φ17×φ22× 1276500-004000 24/shoulder outer diameter φ30×3) Non-standard inner hex bolt M8×25 (environmental 1251100-117093 22～24N·m color) 1100100-988000 KD200-C rear wheel induction ring gear (50 teeth) 1100100-600000 KD150-U rear brake disc (230 ×...

  • Page 22: Rear Fork Component

    4-REAR WHELL COMPONENT Fig.5 REAR WHELL Rear fork component COMPONENT PART NO. PART NAME CAUTION 1246500-017000 KD200-C Rear Flat Fork Axle Protection Rubber Sleeve 1251300-067000 ZT250-R rear wheel hollow shaft nut 1252200-084000 KD200-C rear fork axle φ20×320 Chain 1246500-006000 KD200-C rear swingarm wear block 1276500-009000 KD200-C Rear Flat Fork Anti-friction Block Fixing Bracke 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 4076500-004000 KD200-C Rear Flat Fork Press Fit Assembly (MES)

  • Page 23: Replace The Rear Brake Pads

    4-REAR WHELL COMPONENT Fig.6 REAR WHELL Replace the rear brake pads COMPONENT PART NO. PART NAME CAUTION 1100100-092000 ZT250－S rear disk brake piece (HS10) After-sales PROCEDURE: ●Disassemble disc brake arrester Using strait screwdriver to disassemble nut①. Disassemble pin axle② with a 5# inner hexagon socket. Disassemble rolling axle③...

  • Page 24: Rear Brake Main Pump Adds Brake Fluid

    4-REAR WHELL COMPONENT Fig.7 REAR WHELL Rear brake main pump adds brake fluid COMPONENT PROCEDURE: ●Add disc brake liquid Remove the right side cover assembly. Cover the parts near the oil cup with a waterproof plastic bag to prevent the brake fluid from dripping onto the parts surface and causing corrosion.

  • Page 25: Adjust The Hight Of Foot Pedal

    5-PEDAL COMPONENT Fig.1 FOOT PEDAL Adjust the hight of foot pedal COMPONENT PART NO. PART NAME CAUTION M6×22 Hex flang bolt thread (8.8 1251100-061093 garde/environmental color Zinc) 1276500-032000 ZT250-S shift lever spline rocker arm (dumb black) 1250301-020093 GB6170M6 (environmental color) KD200-C adjusting screw of gear shift lever φ10×40 1271200-233000 standard...

  • Page 26: Shift Lever, Brake Pedal Height Adjustment 5.2 Front Right Foot Pedal Assembly Position Adjustment

    5-PEDAL COMPONENT Fig.2 FOOT PEDAL Front right pedal mounting position adjustment COMPONENT PART NO. PART NAME CAUTION ZT310 Univsersal side box bracket waterproof rubber 1244200-052000 plug 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 1250104-006097 GB16674M6×12 (chromed/HH) 1186500-009000 KD20-C rear brake switch 1100101-025000 KD20-C rear brake switch spring (A) 1100101-022000 KD200-C brake switch rotation bracket 1100101-024000 KD20-C rear brake switch bracket...

  • Page 27: Front Left Foot Pedal Assembly Position Adjustment

    5-PEDAL COMPONENT Fig.3 FOOT PEDAL Front left pedal mounting position adjustment COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251100-131000 Non-standard shaft position bolt M10×1.5×36 1251500-060095 Non-standard flat padφ10.5×φ26×1(color Zinc) 1276500-022022 KD200-C gear shift lever (dumb black) 1224100-010000 ZT250-S swell nail 1226500-015000 KD200-C rectifier decorative cover 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc)

  • Page 28: Right Footrest Component

    5-PEDAL COMPONENT Fig.4 FOOT PEDAL Right footrest component COMPONENT PART NO. PART NAME CAUTION 1271200-234000 KD200-C brake pedal spring(environmental color Zinc) 1274200-346021 ZT310-R Foot Support (M10/dumb black) 1264100-006000 ZT250-S Pedal circlip 1274100-012000 ZT250-S Pedal pin 1264100-004000 ZT250-S front right foot pedal torsional spring 1276500-037022 ZT310-V Rear left foot applique (dumb black) 1244200-063000 ZT310-V front pedal rubber cover 4066500-012022 ZT310-V front pedal press block (matte black)

  • Page 29: Left Footrest Component

    5-PEDAL COMPONENT Fig.5 FOOT PEDAL Left footrest component COMPONENT PART NO. PART NAME CAUTION 1244200-063000 ZT310-V front pedal rubber cover 4066500-012022 ZT310-V front pedal press block (matte black) 1251700-117000 Bushing Φ 7.4 x Φ5.4 x 5.7 1250205-038000 GB70.2M5×12 (stainless steel) 1276500-036022 ZT310-V Front left foot applique (dumb black) 1264100-003000 ZT250-S front left foot pedal torsional spring 1264100-006000 ZT250-S Pedal circlip...

  • Page 30: Rear Footrest Component

    5-PEDAL COMPONENT Fig.6 FOOT PEDAL Rear footrest component COMPONENT PART NO. PART NAME CAUTION 4066500-003000 KD200-C rear left pedal bracket 1250205-034093 GB70.1 inner hexagonal M8×30 (color Zinc) 1274200-335000 ZT310-R pedal pin (total length 43mm) 1264100-006000 ZT250-S Pedal circlip 1274300-032000 ZT350-R rear pedal locating plate 1274300-031000 ZT350-R rear pedal steel ball(6.35) 1260100-301000 ZT350-R foot pedal steel ball spring 1274200-347021 ZT350-S rear left pedal (dumb black)

  • Page 31: Change The Oil And The Oil Filter

    6-COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change the oil and the oil filter COMPONENT PART NO. PART NAME CAUTION 1251100-066093 M12×1.5×15 oil drain bolt (color zinc) 30±3N·m 1244100-033000 Combined sealing gasket 12×φ20×2 4050968-003000 ZT1P58MJ coarse filter cover (pottery) 32±1.5N·m 1051468-003000 34.5×3.5 acrylate adhesive O－ring 1050868-003000 Φ25.8×34.2×1.8 coarse filter spring 1050868-004000 Outer diameter φ22×21 hat－shaped coarse filter 1251300-054000 M20×1.5 fuel filler cap...

  • Page 32: Add Coolant

    6-COOLING SYSTEM COMPONENT Fig.2 COOLING SYSTEM Add coolant COMPONENT PART NO. PART NAME CAUTION KD200-C Subtank Cover Partial Assembly (BRIGHT 4046502-024000 SILVER/LURKER/MES) 1226500-002000 KD200-C auxiliary water tank PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the "L"...

  • Page 33: Change Coolant

    6-COOLING SYSTEM COMPONENT Fig.3 COOLING SYSTEM Change coolant COMPONENT PART NO. PART NAME CAUTION 1251100-067093 M6×10 top pin bolt (color zinc) 12±1.5N·m 1251513-001019 6.3×12×1.6 copper gasket PROCEDURE: ●Drain the cooling liquid Cover the right crankcase cover and cylinder block of the engine with a waterproof cloth to prevent the coolant from dripping onto the cover and the engine.

  • Page 34: Water Tank Component(125/155Cc)

    6-COOLING SYSTEM COMPONENT Fig.4 COOLING SYSTEM Water tank component（125/155CC） COMPONENT PART NO. PART NAME CAUTION 1226500-002000 KD200-C auxiliary water tank 1274200-089000 ZT310 water pipe clamp（φ22） 1244100-002000 ZT250-S Side cover round rubber 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1246500-023000 KD150-C engine water inlet pipe 1274200-088000 ZT310 water pipe clamp(φ10.5) 1246500-005000 KD200-C auxiliary water tank connecting water pipe...

  • Page 35: Water Tank Component(200Cc)

    6-COOLING SYSTEM COMPONENT Fig.5 COOLING SYSTEM Water tank component (200CC) COMPONENT PART NO. PART NAME CAUTION 1226500-002000 KD200-C auxiliary water tank 1244100-002000 ZT250-S Side cover round rubber 1274200-088000 ZT310 water pipe clamp(φ10.5) 1246500-005000 KD200-C auxiliary water tank connecting water pipe 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1251100-061093 M6×22 Hex flang bolt thread (8.8 color Zinc)

  • Page 36: Throttle/Clutch Cable Clearance Adjustment, Light Height Adjustment

    7-FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable clearance adjustment, light COMPONENT height adjustment PART NO. PART NAME CAUTION 1156500-003000 KD200-C throttle return cable 1156500-002000 KD200-C throttle refueling cable 1156500-001000 KD200-C clutch cable 1244200-046000 ZT310－V clutch cable sheath PROCEDURE: ●Throttle cable Use an 10# open-end wrench to loosen the lock nut ①...

  • Page 37: Replacement Clutch Cable

    7-FRONT FORK COMPONENT Fig.2 FRONT FORK Replacement clutch cable COMPONENT PART NO. PART NAME CAUTION 1156500-001000 KD200-C clutch cable 1244200-046000 ZT310－V clutch cable sheath 1244300-023000 ZT310 rubber buckle (50mm) PROCEDURE: ●Remove the cluch cable Use an open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③...

  • Page 38: Replace The Throttle Line

    7-FRONT FORK COMPONENT Fig.3 FRONT FORK Replace the throttle cable COMPONENT PART NO. PART NAME CAUTION 1251100-123093 Non-standard bolt M8×25 (color Zinc) 1250105-144093 GB5789M10×1.25×30 (environmental color) 4026500-012000 KD150-C hanging piece 1251500-116000 Non-standard aluminum washer φ20×φ10×3 1156500-003000 KD200-C throttle return cable 1156500-002000 KD200-C throttle refueling cable after-sales 1244100-042000 ZT250-R right handle bar rubber sleeve...

  • Page 39: Steering Adjustment

    7-FRONT FORK COMPONENT Fig.4 FRONT FORK Steering adjustment COMPONENT PART NO. PART NAME CAUTION 1251300-088000 Upper connecting plate decorative nut M22×1 100N·m 1251500-100000 φ22.5×φ39×1 gasket (chrome plated) 1250205-034093 GB70.1 inner hexagonal M8×30 (color Zinc) 1134100-007000 ZT250-S Adjusting nut locking washer 1251300-046093 Direction column adjusting screw nut M24×1 1244100-015000 ZT250-S Adjusting nut rubber pad 1244300-014000 ZT350-R upper dust cover...

  • Page 40: Right Hand Component

    7-FRONT FORK COMPONENT Fig.5 FRONT FORK Right hand component COMPONENT PART NO. PART NAME CAUTION 1250205-128000 GB70.1M6×60 (stainless steel) 1276500-020022 KD200-C Rearview mirror mounting head 1190100-518000 KD200-C right rearview mirror 1244100-042000 ZT250-R right handle bar rubber sleeve 1100101-037000 Front Brake Handle(Machining/dumb black) ZT250-S Rearview mirror mounting hole rubber plug 1244100-098000 (matte)

  • Page 41: Add Brake Fluid, Rocker Adjustment

    7-FRONT FORK COMPONENT Fig.6 FRONT FORK Add brake fluid, rocker adjustment COMPONENT PART NO. PART NAME CAUTION ZT350-GK Front Brake Handle (Machining/dumb 1100101-037000 black) KD200-C front disc brake main pump assembly (φ 1100101-007022 12.7/without handle/matte black) 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251100-112000 Disc brake pipe bolt M10×1－22 32N·m ZT250-S Rearview mirror mounting hole rubber plug...

  • Page 42: Replace The Front Brake Pads

    7-FRONT FORK COMPONENT Fig.7 FRONT FORK Replace the front brake pads COMPONENT PART NO. PART NAME CAUTION 1100100-704000 KD150－U front disk brake piece(SF627) after-sales PROCEDURE: ●Replace the front brake pad Use a screwdriver to remove the nut①. Remove pin ② with a 5# inner hexagon socket. Remove the brake pad ⑴.

  • Page 43: Front Wheel Component

    7-FRONT FORK COMPONENT Fig.8 FRONT FORK Front wheel component COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 20N·m 1096500-005000 KD200-C front wheel shaft Φ15×199.5 55N.m KD200-C front wheel bushing (φ15×φ20×18.5/ 1276500-002000 shoulder outer diameter φ26×3) 1184300-056000 ZT350 Tire Pressure Sensor N (M8 Elbow/120°) 1096500-001000 KD200-C front aluminum wheel (MT2.75×16/black) 1230100-671000 120/80-16 CM668X 60H TL E4...

  • Page 44: Front Mud Board & Wheel Speed Sensor Component 1

    7-FRONT FORK COMPONENT Fig.9 FRONT FORK Front mud board & wheel speed sensor component COMPONENT PART NO. PART NAME CAUTION 1224100-051000 0 level fire-retardant belting (black2.5×100) 1224100-044000 Wheel speed sensor clamp 1100100-996000 KD200-C Disc Brake Front Outlet Hose Clamps 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251100-080094 Non-standard bolt M8×37 25N.m 1181200-118000 Wheel speed sensor(A)

  • Page 45: Left Hand Component

    7-FRONT FORK COMPONENT Fig.10 FRONT FORK Left hand component COMPONENT PART NO. PART NAME CAUTION 1250205-031091 GB70.1M6×30(stainless steel) 1184300-065000 ZT350 left auxiliary handle switch (matte black -500/no WD) 1244100-098000 Rearview mirror mounting hole rubber plug(matte) 1184200-184000 ZT310-V1 Left handle switch 1244100-041000 ZT250-R left hand rubber sleeve 1190100-517000 KD200-C left rearview mirror 1276500-020022 KD200-C rearview mirror mounting head...
  • Page 46 7-FRONT FORK COMPONENT Fig.11 FRONT FORK Directional lever component COMPONENT PART NO. PART NAME CAUTION 4046502-016022 ZT250-S M8 bolt decorative buckle (matte black ) 1250205-034093 GB70.1 inner hexagonal M8×30 (color Zinc) 1136500-006022 KD200-C direction clamp 1136500-004000 KD200-C Prince direction bar PROCEDURE: ●Directional components Using a blade to pick up the decorative buckles⑴, hold the direction handle⑷...
  • Page 47 7-FRONT FORK COMPONENT Fig.12FRONT FORK Upper plate component COMPONENT PART NO. PART NAME CAUTION ZT350-R Upper connecting plate decorative nut M22 1251300-088000 100N·m × 1 1251500-100000 φ22.5×φ39×1 gasket (chrome plated) 1250205-034093 GB70.1 inner hexagonal M8×30 (color Zinc) 25N·m 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1226500-016000 KD200-C Meter Bracket Baseplate 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) Non-standard bolt M6×25 (environmental color/10.9...
  • Page 48 7-FRONT FORK COMPONENT Fig.13 FRONT FORK Uplink plate, direction handle block component COMPONENT PART NO. PART NAME CAUTION KD200-C direction handlebar pad M10×1.25 (dumb 1136500-007022 black) 1274200-018000 ZT310-R gasket of upper connecting board 1246400-049000 ZT350T-D upper plate buffer glue 1136500-001022 KD200-C upper board 1251700-168000 ZT350T-D bushing φ10×φ13×41 1250105-280000 GB5789 M10×1.25×60 (level 10.9 dacromet) 40N·m...
  • Page 49 7-FRONT FORK COMPONENT Fig.14 FRONT FORK Head and headlights component 1 COMPONENT PART NO. PART NAME CAUTION 1176500-004000 KD200-C headlight 1226500-017000 KD200-C headlight lower decorative cover 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) 1116500-002000 KD200-C front right shock absorber 1250106-071093 GB9074.17 M10×1.25×40 (environmental color) 1174100-001000 Reflection light(KM115)
  • Page 50 7-FRONT FORK COMPONENT Fig.15 FRONT FORK Head and headlights component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1176500-002000 KD200-C left turn signal KD200－C headlight left bracket 1176500-004000 KD200-C headlight KD200－C headlight right bracket 1176500-001000 KD200-C right turn signal PROCEDURE: ●Left and right turn signal components...
  • Page 51 7-FRONT FORK COMPONENT Fig.16 FRONT FORK ABS brake system-A 1 COMPONENT PART NO. PART NAME CAUTION 1251100-112000 Disc brake pipe bolt M10×1-22 30～32N·m 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 KD200-C tool box part assembly (bright 4046502-025000 silver/LURKER/MES) 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302...
  • Page 52 7-FRONT FORK COMPONENT Fig.17 FRONT FORK ABS brake system-A 2 COMPONENT PART NO. PART NAME CAUTION 1251100-080094 Non-standard bolt M8×37 25N.m 1251100-112000 Disc brake pipe bolt M10×1-22 30～32N·m 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1224100-044000 Wheel speed sensor clamp 1224100-051000 0 level fire-retardant belting (black2.5×100) 1100100-993000 KD200-C front oil inlet and outlet pipe limit bracket...
  • Page 53 7-FRONT FORK COMPONENT Fig.18 FRONT FORK ABS brake system-A 3 COMPONENT PART NO. PART NAME CAUTION 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1274100-017000 ZT250-S cable buckle 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224100-030000 Pin tie (Black 4.8×130) ZT310 univsersal side box bracket waterproof rubber 1244200-052000 plug 1250205-023000...
  • Page 54 7-FRONT FORK COMPONENT Fig.19 FRONT FORK ABS brake system-A 4 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-003000 ZT310-R Rear disc brake pipe clamp 1181200-118000 Wheel speed sensor(A) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251100-112000 Disc brake pipe bolt M10×1-22 30～32N·m 1251513-013000 Disc brake pipe copper washer φ...
  • Page 55 8-SURROUNDING COMPONENT Fig.1 SURROUNDING Decorative cover s the upper part component COMPONENT PART NO. PART NAME CAUTION KD200-C left surrounding upper part assembly 1224100-010000 ZT250-S swell nail KD200-C right surrounding upper part assembly 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 PROCEDURE: ●Upper surrounding assembly: Remove the two swell nails⑵above the centre of the surrounding.
  • Page 56 8-SURROUNDING COMPONENT Fig.3 SURROUNDING Lower part component COMPONENT PART NO. PART NAME CAUTION 1244100-002000 ZT250-S Side cover round rubber KD200-C left surrounding lower part assembly 1224100-010000 ZT250-S swell nail 1226500-012000 KD200-C surrounding middle cover KD200-C right surrounding lower part assembly 1251112-003093 M6×45 Hexagon flange bolts (9.8 grade/ color Zinc) 1276500-013021 KD200-C surrounding left lower bracket 1276500-018000 KD150-C surrounding rightt lower bracket...
  • Page 57 9-FUEL TANK COMPONENT Fig.1 FUEL TANK Fuel tank component COMPONENT PART NO. PART NAME CAUTION 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) 1251900-028093 ZT250-R fuel tank flat pad φ9×φ37.5×2 (Zinc) 1240300-076000 KD150-F oil tank press rubber 1246500-011021 KD200-C fuel tank gasket 1186500-011000 KD200-C electronic fuel tank lock base plate 1050957-016000 KD200-C EFI high pressure oil pipe assembly 1246500-026000 Fuel tank water leakage pipe Φ9×Φ14×730...
  • Page 58 9-FUEL TANK COMPONENT Fig.2 FUEL TANK Fuel tank cover component COMPONENT PART NO. PART NAME CAUTION 1250303-010093 GB6177.1M6 (environmental color) 1276500-015000 KD200-C oil pump end bracket 1050956-035000 T04 built-in fuel pump (C/300KPa) 125/155CC 1050957-017000 T04 built-in fuel pump (C/250KPa) 200CC 1186500-011000 KD200-C electronic fuel tank lock base plate FUel tank 1224200-066000 ZT310PKE External antenna mount...
  • Page 59 10-SIDE COVER COMPONENT Fig.1 SIDE COVER Side cover component COMPONENT PART NO. PART NAME CAUTION Left side cover decorative sticker 4046502-010022 KD200-C left side cover (matte black) 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 1244100-002000 ZT250-S Side cover round rubber 1226500-014000 KD200-C left side cover underlay 1251200-050094 Non-standard cross tapping screws ST3.9×12 1226500-013000 KD200-C right side cover underlay...
  • Page 60 11-ELECTRICAL BOX COMPONENT Fig.1 Rear Electrical device Battery pack box component PART NO. PART NAME CAUTION 1244200-103000 ZT310 relay rubber sleeve 1184200-024000 ZT310-R relay of side support 1184100-017000 ZT250-S fuel-injection relay 1184200-053000 ZT310PKE external single antenna 1246300-001000 ZT125T-M main bracket buffer glue(19.5mm/HS55) 125/155CC 1240100-023000 Battery anode protection glue 1226500-005000 KD200-C battery cover...
  • Page 61 11-ELECTRICAL BOX COMPONENT Fig.2 Rear Electrical device Rear electrical device box component 1 box component PART NO. PART NAME CAUTION 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 2.5 Generation PKE Assembly (enlarge battery 1184300-076000 induction key) 1224100-037000 Grade 0 flame retardant tie (black 3.6×295) 1184200-210000 ZT310 Induction Key (Bracelet Edition-Big battery) after-sale 1244200-100000 ZT310 induction key rubber ring...
  • Page 62 11-ELECTRICAL BOX COMPONENT Fig.3 Rear Electrical device Rear electrical device box component 2 box component PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1240300-007000 Hexagon socket head screw M6×14+8.5×3 SUS302 1276500-016000 KD200-C battery bracket 1240300-007000 HJ125-6 Battery rubber gasket 1226500-006000 KD200-C rear electrical device box 1246500-015000 KD200-C rear electrical device box rubber stopper PROCEDURE:...
  • Page 63 12-CUSHION COMPONENT Fig.1 CUSHION Cushion component COMPONENT PART NO. PART NAME REMARKS 4120100-026021 KD200-C cushion 1010502-045000 KD200-C seat cushion belt 1244100-025000 ZT250-S round cushion rubber Cushion included 1244300-033000 ZT350 cushion rubber 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1176500-003000 KD200-C-B1 tail light 1251100-328000 Hexagon socket head screw M6×14+8.5×3 SUS302 PROCEDURE: ●Remove the cushion...
  • Page 64 13-MUFFLER COMPONENT Fig.1 MUFFLER Muffler component 1 COMPONENT PART NO. PART NAME CAUTION 1250105-021091 GB5789 M8×90（White zinc） 1250303-011093 GB6177.1 M8 (environmental color) 1070100-202000 KD150-U engine exhaust seal pad 1251300-058093 Inner hexagonal nut M8 (color zinc) PROCEDURE: ●Remove the muffler componet First remove the front grille component.
  • Page 65 13-MUFFLER COMPONENT Fig.2 MUFFLER Muffler component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1244100-017000 ZT250-S muffler hot plate rubber buffer 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1270300-201000 Stainless steel asbestos mat 6×20×1.6 4046502-001000 KD200-C muffler tail cover 1020243-098000 ZT350 muffler gasket (φ8.3×φ33×1.5) ZT350-GK-H1 muffler suspension hollow cushioning 1244300-022000...

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