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Contents Table of Contents Page 5.2 Front right pedal mounting position adjustment………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 5.3 Front left pedal mounting position adjustment…………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 44 5.4 Front right footrest component…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 45 Decompose the Front right pedal component 5.5 Front left footrest component……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 46 Decompose the Front left pedal component 5.6 Shift lever assembly………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
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Contents Table of Contents Page 7.7 Replace the front brake pads,front brake caliper mounting plate………………………………………………………………………………………………………………………………………………………………………………………………………… 67 7.8 Front wheel component……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble the front wheel, front disc brake disc, front axle component 7.9 Front mud board & wheel speed sensor component…………………………………………………………………………………………………………………………………………………………………………………………………………………………… 69 Decompose front wheel speed sensor component, front mud plate component 7.10 Windshield components 1……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
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Contents Table of Contents Page 7.26 Directional lever、TFT Instrument……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Demolition handle, clamp, TFT instrument component 7.27 Front shock absorber, upper plate component…………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Front shock absorber, faucet lock, upper plate component 7.28 Uplink plate, direction handle block component………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble the block, the upper plate 7.29 ABS brake system-1………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
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Contents Table of Contents Page Side cover component 9.1 Side cover component………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 104 Decomposition side cover component Guard bar sembly 10.1 Guard bar assembly 1…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 105 Disassemble the guard bar outer parts 10.2 Guard bar assembly 2…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 106 Disassemble left and right guard components 10.3 Guard bar assembly 3……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
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Contents Table of Contents Page 13.2 Muffler component 2…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 117 Lower shroud component 14.1 Lower shroud component-1………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 118 Remove the shroud component, shroud bracket 14.2 Lower shroud component-2………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 119 Decompose the lower shroud component All the information, illustrations and photographs collected in this manual are compiled according to the latest products. However, there may be some inconsistencies between your motorcycle and this manual due to the continuousimprovement of the product and other changesFor colors or upgrades, please refer to the part codes on the official website.
1、FRAME COMPONENT Fig.5 FRAME&ELECTRONIC PARTS Frame, Side support COMPONENT PART NO. CAUTION PART NAME ZT350-V1 frame after-sales assembly(including 4014300-015000 seat/310M nameplate) 1130900-026000 ZT250-S upper steel bowl 1134300-001000 ZT350-R lower seat ring 1264100-001000 ZT250-S side stand spring 1274200-289000 ZT310-T side bracket (dark gray) 1251100-088094 Non-standard bolt M10×1.5×43(Dacromet) 1251700-025091 ZT250-S side stand sleeve 1251300-057093 Non-standard nut M10×1.5(Dacromet)
2、FRAME & ENGINE COMPONENT Fig.5 FRAME&ENGINE FRAME&ENGINE 4 PART NO. CAUTION PART NAME 1251112-002093 M6×30 Hexagon flange bolts (color Zinc) 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color Zinc) 1251300-067000 ZT250-R rear wheel hollow shaft nut 1094200-009000 ZT310-V rear wheel hollow shaft Φ20×345 PROCEDURE: ●Water tank component Loosen the bolts (1) on the upper direction of the main water tank with an 8# sleeve on the left side, and...
4、REAR WHELL COMPONENT Fig.1 Rear wheel, swinging Adjustment chain arm assembly PART NO. PART NAME CAUTION 1251100-117093 Non standard hex socket bolt M8×25 1250501-004091 GB93φ10(white zinc) 1250503-006091 GB97.1φ10(white zinc) 1251100-204000 Non-standard Bolt M16×1.5×50(color zinc) 100N.m PROCEDURE: ●Rear auxiliary mud plate assembly Use a 6# inner hexagon socket remove the bolt (1) at the bottom of the rear sub-slab assembly and remove the spring washer (2) and flat washer (3).
4、REAR WHELL COMPONENT Fig.7 Rear wheel, swinging Rear auxiliary mud plate component 1 arm assembly PART NO. PART NAME CAUTION 1184200-030000 ZT310-R adapter cable of vice fender(L=2000) 1224300-110000 Reverse buckle Velcro strap (20×200mm) 1224100-037000 Grade 0 flame retardant tie (black 3.6×295) PROCEDURE: ●Rear auxiliary mud board assembly Find the 3 plugs at the transfer plug and unplug the shown three plugs.
4、REAR WHELL COMPONENT Fig.13 Rear wheel, swinging Rear shock absorber arm component PART NO. PART NAME CAUTION GB5187 non-standard bolt M12×1.25×153(10.9 1251112-020000 garde/dacromet) 1250305-009091 GB6187.1 M12×1.25(White Zinc) 1114300-004000 ZT350-VX Rear shock absorber GB5187 non-standard bolt M12×1.25×85(10.9 1251112-019000 garde/dacromet) PROCEDURE: ●Rear shock absorption Tilt the vehicle to the left with the side support as the fulcrum, and support the muffler back pressure bag with a firm stool to keep the rear wheel off the ground.
4、REAR WHELL COMPONENT Fig.18 Rear wheel, swinging Change rear brake arresters arm assembly PART NO. PART NAME CAUTION 1100100-092000 ZT250-S rear disc brake arrester(HS10) PROCEDURE: ●Disassemble disc brake arrester Loosen the upper slide shaft① with a 14 mm sleeve. Loosen the lower slide shaft② with a 12mm wrench. Remove the slide shaft and remove the rear brake caliper.
4、REAR WHELL COMPONENT Fig.19 Rear wheel, swinging Rear brake main pump adds brake fluid arm assembly PART NO. PART NAME CAUTION 1251100-102000 Non-standard Bolt M6×16 PROCEDURE: ●Add disc brake liquid Remove the seat cushion and the right side cover first; remove the bolt ⑴ with 4# inner hexagon. Pull out the oil cup④;...
5、FOOT PEDAL COMPONENT Fig.2 FOOT PEDAL Front right pedal mounting position adjustment COMPONENT PART NO. PART NAME CAUTION ZT350-V1 rear brake main pump piston push rod 1100100-858000 extension rod GB5789 M10×1.25×25 (10.9 grade environmental 1250105-278093 protection color) PROCEDURE: ●Front right foot position adjustment Fix the screw ①...
5、FOOT PEDAL COMPONENT Fig.5 FOOT PEDAL Front left footrest component COMPONENT PART NO. PART NAME CAUTION GB5789 M10×1.25×25 (10.9 grade environmental 1250105-278093 protection color) 1274200-310000 ZT310-VX gear shifter Lever rocker Arm (Dark Grey) 1264100-006000 ZT250-S Pedal circlip 1274100-012000 ZT250-S Pedal pin 1264100-003000 ZT250-S front left foot pedal torsional spring 1274300-068000 ZT350-VX front foot support (dark gray) 1244200-114000 ZT310-VX front left foot pedal rubber mat...
6、COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change engine oil COMPONENT PART NO. PART NAME CAUTION 1051161-012000 M24×2 oil filler plug 1051461-007000 25×3.1 Hydrogenated nitrile rubber O-ring 1244100-033000 Combined sealing gasket 12×φ20×2 1251100-066093 M12×1.5×15 ablassschraube (color Zinc) 24±4N.m PROCEDURE: ●Drain oil Park the motorcycle with side stand on flat ground.Place holder to collect wasted engine oil under the oil drain bolt.
6、COOLING SYSTEM COMPONENT Fig.3 COOLING SYSTEM Add coolant COMPONENT PART NO. PART NAME CAUTION 1224300-030000 ZT350-V vice water tank PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the "L"...
6、COOLING SYSTEM COMPONENT Fig.5 COOLING SYSTEM Vice water tank components COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color Zinc) 1274200-079000 ZT310 water pipe clamp(φ9) 1244200-069000 ZT310-V auxiliary water tank leakage pipe 1224300-030000 ZT350-V vice water tank 1274200-088000 ZT310 water pipe clamp(φ10.5)
6、COOLING SYSTEM COMPONENT Fig6 COOLING SYSTEM Draining coolant COMPONENT PART NO. PART NAME CAUTION 1251100-067093 M6×10 top pin bolt (color Zinc) 12±1.5N.m 1051654-002000 Combination seal 6×13×1.8 PROCEDURE: ●Drain the cooling liquid Refer to the previous “Sub tank assembly” procedure to vent the coolant in the sub tank. After placing the oil pan or other container under the right side of the vehicle, tilt the vehicle to the right.
6、COOLING SYSTEM COMPONENT Fig.7 COOLING SYSTEM Main water tank assembly 1 COMPONENT PART NO. PART NAME CAUTION 1274200-090000 ZT310 water pipe clamp(φ26) 1244200-071000 ZT310-V engine outlet pipe ZT310-V small circulation water pipe (right 1244200-113000 backwater) 1251112-002093 M6×30 Hexagon flange bolts (color Zinc) 1244100-002000 ZT250-S Side cover round rubber 1274200-091000 ZT310 water pipe clamp(φ27) 1274200-089000 ZT310 water pipe clamp(φ22)
6、COOLING SYSTEM COMPONENT Fig.8 COOLING SYSTEM Main water tank assembly 2 COMPONENT PART NO. PART NAME CAUTION 1250104-006097 GB16674M6×12 (chromed/HH) 1274300-043000 ZT350-VX radiator lower bracket PROCEDURE: ●Main water tank bracket Remove 2 pieces bolts⑴ with 8# sleeve then take off the bracket⑵. ●Main water tank ①Thermostat Check the opening temperature, full opening temperature and lift of the main valve in the thermostatic...
7、FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable clearance adjustment COMPONENT PART NO. PART NAME CAUTION 1154300-004000 ZT350-X throttle refueling cable 1154300-005000 ZT350-X throttle return cable 1154300-008000 ZT350-V clutch cable 1244200-046000 ZT310-V clutch cable sheath PROCEDURE: ●Throttle line Use an 10# open-end wrench to loosen the lock nut ① on the throttle refueling line ⑴ or the return line ⑵, and turn the adjustment screw ②...
7、FRONT FORK COMPONENT Fig.2 FRONT FORK Light height adjustment COMPONENT PROCEDURE: ●Light height adjustment The driver sits in the bike and straightens the bike. The other person inserts the PH2 type Phillips screwdriver (diameter 6mm) into the hole at the bottom of the vehicle head, aligns it with the tooth profile of the adjusting bolt, turns clockwise for lowering, and counterclockwise for higher beam height.
7、FRONT FORK COMPONENT Fig.3 FRONT FORK Replacement clutch cable COMPONENT PART NO. PART NAME CAUTION 1154300-008000 ZT350-V clutch cable 1244200-046000 ZT310-V clutch cable sheath 1244300-023000 ZT310 rubber buckle (50mm) PROCEDURE: ●Remove the cluch line Use an 14# open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③...
7、FRONT FORK COMPONENT Fig.7 FRONT FORK Replace the front brake pads COMPONENT PART NO. PART NAME CAUTION ZT350-GK front radial caliper brake pads (SBS-SI- 1100100-827000 After-sales 104HH) PROCEDURE: ●Replace the front brake pad Clamp the circlip ① with pointed nose pliers, pull it out and remove the two circlips. Remove the upper pin shaft ②...
7、FRONT FORK COMPONENT Fig.11 FRONT FORK Windshield components 2 COMPONENT PART NO. PART NAME CAUTION 1224200-093000 ZT310-T head cover on rocker arm decorative block 1274200-136000 ZT310-T head cover upper rocker gasket 4024200-100051 ZT310-VX windshield upper rocker arm 1260100-295000 ZT310-V1 Extension Spring, Rocker Arm 1250601-093000 6802 deep groove ball bearing PROCEDURE: ●Windshield upper rocker arm...
7、FRONT FORK COMPONENT Fig.12 FRONT FORK Headlight assembly 1 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) PROCEDURE: ●Headlight assembly Remove the 7 expansion nails (1) shown in Figure 1 and the 2 expansion nails (1) at the bottom of the headlight cover shown in Figure 2.
7、FRONT FORK COMPONENT Fig.14 FRONT FORK Headlight assembly 3 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12(304 stainless steel) 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) PROCEDURE: ●Headlight assembly Use 4# inner hexagon to remove the 4 bolts ⑴ on both sides from under the head; use 6# inner hexagon to remove the 4 bolts in the middle part ⑵;...
7、FRONT FORK COMPONENT Fig.21FRONT FORK Storage box, rear surrounding components 1 COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6+φ20×2) 1244100-004000 ZT250-S Flanging bushing buffer 1184200-100000 ZT310 dual USB charging cable 1251300-063093 Plywood M6×11×15(color Zinc) PROCEDURE: ●Surrounding components Unplug the connector of the USB charging cable and use an 8# sleeve to remove the bolts⑴...
7、FRONT FORK COMPONENT Fig.24 FRONT FORK Right handlebar component COMPONENT PART NO. PART NAME CAUTION 1190100-409051 ZT310-VX right rearview mirror (dark gray) 1100100-831000 ZT350-GK front disc brake main pump assembly (φ14) 1100100-833000 ZT350-GK front brake handle (CNC) 1134300-018000 ZT350-R balance block (aggravated) 1244100-042000 ZT250-R right handle bar rubber sleeve 1184300-018000 ZT350-X right handle switch (dark gray TFT-750) 1250205-031091 GB70.1M6×30(stainless steel)
7、FRONT FORK COMPONENT Fig.25 FRONT FORK Left hand component COMPONENT PART NO. PART NAME CAUTION 1190100-408051 ZT310-VX left rearview mirror (dark gray) Left hand handle rocker arm seat assembly ZT350-R left counter handle switch(dark gray TFT- 1184300-017000 500) 1250205-031091 GB70.1M6×30(stainless steel) 10N.m 1184200-141000 ZT310-V1 Left handle switch 1244100-041000 ZT250-R left hand rubber sleeve...
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7、FRONT FORK COMPONENT Fig.26 FRONT FORK Direction handle&TFT Instrument COMPONENT PART NO. PART NAME CAUTION 4044102-002051 ZT250-S M8 bolt decorative buckle (matte gray ) 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 1134200-031051 ZT310-R direction handle block (dark gray matte) 1134300-019051 ZT350-VX direction handlebar (dark gray matte) 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) 1274200-105000 ZT310-T left wiring bracket 1274200-106000 ZT310-T right wiring bracket...
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7、FRONT FORK COMPONENT Fig.27 FRONT FORK Front shock absorber, upper plate component COMPONENT PART NO. PART NAME CAUTION 1251300-088000 ZT350-R Upper connecting plate decorative nut M22×1 1251500-100000 φ22.5×φ39×1 gasket (chrome plated) 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 25N.m 1114300-012000 ZT350-V Front Left Shock Absorber 1114300-013000 ZT350-V front right shock absorber 1174300-013000 Reflection light(KM-106) 1251100-121093 Non-standard bolt M6×25 (environmental color)
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7、FRONT FORK COMPONENT Fig.28 FRONT FORK Uplink plate, direction handle block component COMPONENT Old model: PART NO. PART NAME CAUTION ZT310-V direction handlebar pad M12×1.25(dark gray 4094300-004051 matte/spray paint) 1251111-006000 ZT310-R double head screw 1274200-018000 ZT310-R gasket of upper connecting board 1244200-008000 ZT310-R buffer rubber of upper connecting board 4094300-001051 ZT350-R upper connection board (dark gray matte) 1251700-065000 ZT310-R bushing φ10×φ12×41...
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7、FRONT FORK COMPONENT Fig.29 FRONT FORK ABS brake system-1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224300-028000 ZT350-VX hydraulic control unit protective cover 1241200-062000 3M sponge rubber pad (50×15×2) 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6+φ20×2)
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8、FUEL TANK COVER COMPONET Fig. 1 FUEL TANK COVER Fuel Tank middle cover assembly COMPONET PART NO. CAUTION PART NAME 1224100-010000 ZT250-S swell nail 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1184200-002000 ZT310 electronic fuel tank lock 1224100-033000 ZT250-S thread cap of the fuel tank 4044201-262052 ZT310-V fuel tank cover (dark gray)
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8、FUEL TANK COVER COMPONET Fig.2 FUEL TANK COVER Surround the front interior COMPONET PART NO. CAUTION PART NAME 1224100-010000 ZT250-S swell nail 1224300-013000 ZT350-VX front surrounding front left interior trim 1224300-012000 ZT350-VX front surrounding front right interior trim PROCEDURE: ●Front surrounding front interior Remove the 4 expansion nails on both sides of the head (1).
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8、FUEL TANK COVER COMPONET Fig.3 FUEL TANK COVER Change engine oil COMPONET PART NO. CAUTION PART NAME 1274100-090000 ZT250-S rotating axle of fuel tank outside cover 1224100-014000 ZT250-S tank cover spinning damping 1224200-126000 ZT310-V tank cover rotating bracket ZT250-S torsion spring of tank outer cover rotating 1260100-255000 shaft 1260100-215000 ZT310-T storage box cover rotating shaft limit circlip...
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8、FUEL TANK COVER COMPONET Fig. 4 FUEL TANK COVER Fuel tank trim cover assembly 1 COMPONET PART NO. CAUTION PART NAME 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1224100-010000 ZT250-S swell nail ZT310-VX fuel tank lower right decorative cover(dark 4044201-604051 grey matte) ZT310-VX fuel tank lower left decorative cover(dark 4044201-605051...
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8、FUEL TANK COVER COMPONET Fig. 5 FUEL TANK COVER Fuel tank trim cover assembly 2 COMPONET PART NO. CAUTION PART NAME 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1250303-010093 GB6177.1M6(color zinc ) PROCEDURE: ●Fuel tank decoration cover assembly Use a 10# torx wrench or sleeve to fix the nut ⑷, then use an 8# sleeve to remove the bolt ⑴, and remove...
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8、FUEL TANK COVER COMPONET Fig. 6 FUEL TANK COVER Fuel tank trim cover assembly 3 COMPONET PART NO. CAUTION PART NAME 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250502-010093 GB96.1 φ6(environmental color) 1274100-018000 ZT250-S Anti-hot plate sleeve, muffler 1251300-063093 Plywood M6×11×15(color Zinc)
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8、FUEL TANK COVER COMPONET Fig. 7 FUEL TANK COVER Fuel tank trim cover assembly 4 COMPONET PART NO. CAUTION PART NAME 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224200-196000 ZT310-VX fuel tank decoration cover left grid 1251300-063093 Plywood M6×11×15(color Zinc) 1174200-052000 ZT310-VX front left turn signal 1251200-038093 Non-standard self-Tapping screwST3.9×12(Zinc)
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8、FUEL TANK COVER COMPONET Fig. 8 FUEL TANK COVER Fuel tank trim cover assembly 5 COMPONET PART NO. CAUTION PART NAME 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) ZT310-VX left fuel tank decorative cover 1251300-063093 Plywood M6×11×15(color Zinc) 1224200-202000 Left fuel tank decorative cover bottom plate 1224200-200000 Right fuel tank decorative cover bottom plate...
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8、FUEL TANK COVER COMPONET Fig. 9 FUEL TANK COVER Fuel tank assembly COMPONET PART NO. CAUTION PART NAME 1050954-027000 ZT310-V EFI high-pressure tubing assembly 1274200-088000 ZT310 water pipe clamp(φ10.5) 1244200-095000 ZT310-V canister tube adsorption (Φ5 x Φ 11) 1250205-043093 GB70.1M8×55(environmental color) 1251900-028093 ZT250-R fuel tank flat pad φ9×φ37.5×2 (color Zinc) 1251500-081000 Non-standard flat pad φ13×φ8.2×1.5 (color Zinc) 1244100-020000 ZT250-S tank pressure glue...
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8、FUEL TANK COVER COMPONET Fig. 10 FUEL TANK COVER Fuel tank decorative cover bracket COMPONET PART NO. CAUTION PART NAME 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274200-276000 ZT310-VX Fuel tank lower decorative cover bracket 1250303-010093 GB6177.1M6 (environmental color) 4024200-095051 ZT310-VX left fuel tank decorative cover bracket 1240300-021000 HJ125-6 pod glass strip (1.5m) 4024200-094051 ZT310-VX right fuel tank decorative cover bracket 1251300-063093 Plywood M6×11×15(color Zinc)
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8、FUEL TANK COVER COMPONET Fig. 11 FUEL TANK COVER Oil pump COMPONET PART NO. CAUTION PART NAME 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1244200-083000 ZT310-V tank buffer 1250105-137093 GB5789M6×16 (environmental color) 1050958-012000 T02 built-in fuel pump (ZT350-V) ZT310-V fuel tank PROCEDURE:...
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9、SIDE COVER COMPONENT Fig.1 SIDE COVER SIDE COVER COMPONENT COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1244100-061000 ZT250 anti-water rubber of frame 1250105-018091 GB5789 M8×70(white zinc) 4044201-256051 ZT310-V fender ball (dark grey matte) 1250303-011093 GB6177.1M8(color zinc) ZT350-V right side cover 1251200-038093 Non-standard self-Tapping screwST3.9×12(zine) 1184300-005000 ZT350 antenna ZT350-V left side cover...
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10、GUARD BAR COMPONENT Fig.1 GUARD BAR Guard bar assembly 1 COMPONENT PART NO. PART NAME CAUTION 1224300-088000 ZT350-V1 EFI relay holder 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-003000 ZT310-R Rear disc brake pipe clamp 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc)
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10、GUARD BAR COMPONENT Fig.2 GUARD BAR Guard bar assembly 2 COMPONENT PART NO. PART NAME CAUTION 1224300-110000 Reverse buckle Velcro strap (20×200mm) 1050958-007000 ZT350 EFI high voltage line 1251300-057093 Non-standard nut M10×1.5(Dacromet) 1251100-132003 Non-standard bolt M10×1.5×80 (Dacromet) 1250305-009091 GB6187.1 M12×1.25(White zinc) GB5187 non-standard bolt M12×1.25×105(10.9 1251112-018000 garde/dacromet)
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10、GUARD BAR COMPONENT Fig.3 GUARD BAR Guard bar assembly 3 COMPONENT PART NO. PART NAME CAUTION 1244300-027000 ZT350-R guard bar waterproof rubber stopper 1251100-083094 Non-standard bolt M10×1.5×50 (Dacromet) 1244300-026000 ZT350-R guard bar anti-drop glue 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1050958-006000 ZT350 ignition coil body 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274300-064000 ZT350-V1 ignition coil bracket...
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10、GUARD BAR COMPONENT Fig.4 GUARD BAR Engine decorative cover components COMPONENT PART NO. PART NAME CAUTION 1251300-063093 Plywood M6×11×15(color zinc) Engine decorative cover left front Engine decorative cover left back Engine decorative cover right front Engine decorative cover right back PROCEDURE: ●Left engine decorative cover assembly 1.Remove the two nuts ⑴...
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11、REAR COVER COMPONENT Fig.2 REAR COVER Backrest assembly component COMPONENT PART NO. PART NAME CAUTION 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1244200-062100 ZT310-V backrest rubber (improved) 1244200-005000 ZT310-R buffer rubber of head cover 1274200-146000 ZT310-V backrest rubber mounting bracket 4024200-074051 ZT310-V rear back (dark grey matte) 4044201-257051 ZT310-V rear tail skirt small cover (dark gray matte)
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11、REAR COVER COMPONENT Fig.3 REAR COVER Tail skirt taillight component 1 COMPONENT PART NO. PART NAME CAUTION 1184200-016000 ZT310 PKE buzzer 1184200-053000 ZT310PKE external single antenna PROCEDURE: ●Buzzer Find the connector of the buzzer ⑴ close to the side cover on the front left side of the rear cover, and press the card of the white plug to remove the plug.Note that the drain hole indicated by the arrow should be down or at a low positioon to avoid buzzer silencing dute to water accumulation.
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11、REAR COVER COMPONENT Fig.4 REAR COVER Tail skirt taillight component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1274200-138000 ZT310-V rear skirt decorative cover bracket ZT310-V Rear cover left trim cover ZT310-V Rear cover right trim cover 1250502-010093 GB96.1 φ6(environmental color)
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11、REAR COVER COMPONENT Fig.5 REAR COVER Tail skirt taillight component 3 COMPONENT PART NO. PART NAME CAUTION 1250105-142093 GB5789M8×20(color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) ZT310-V Rear end aluminum alloy bracket (dark gray 4024200-073051 matte) 4044201-255051 ZT310-V PKE small cap (dark grey matte) 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) Flanging bushing φ8.2×φ11×4.5+φ16×...
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"click" sound, it indicates that the cushion lock has been assembled. ●Cushion rubber and belt, purchased separately If the cushion rubber aging or excessive wear of the belt can be purchased on the Zontes official website. The corresponding installation position is shown in the lower left figure.