Zontes ZT350-GK 2022 Service Manual
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Zontes ZT350-GK 2022 Service Manual

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ZT350-GK
Service manual
2022/02/16

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Владислав
June 9, 2025

Добрый день! Мотоцикл Zontes GK 350 При езде включается аварийка и издается пищание никаких ошибок на приборке не ту в чем может быть проблема

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Summary of Contents for Zontes ZT350-GK 2022

  • Page 1 ZT350-GK Service manual 2022/02/16...
  • Page 2 Contents Table of Contents Pages Table of Contents…………………………………………………………………………………………………………………………………………………………………………………………………… 1 FRAME&ELECTRONIC COMPONENT 1.1 Electronic parts component 2………………………………………………………………………………………………………………………………………………………………………………………… 8 Remove the dump switch/ECU 1.2 Electronic parts component 2………………………………………………………………………………………………………………………………………………………………………………………… 9 Horn/Shut down switch/Ignition coil 1.3 Frame plastic parts…………………………………………………………………………………………………………………………………………………………………………………………………… 10 Remove the Fuel tank liner limit glue/Battery cushion/Side cover cushion/Buckle 1.4 Directional column component………………………………………………………………………………………………………………………………………………………………………………………...

  • Page 3: Table Of Contents

    Contents Table of Contents Pages Remove the rear wheel component 4.4 Rear wheel component 2…………………………………………………………………………………………………………………………………………………………………………………………… Remove the sprocket seat component/fault detection of sprocket seat 4.5 Rear wheel component 3…………………………………………………………………………………………………………………………………………………………………………………………… Remove the disc brake plate&ABS gear ring/tire and wheel component 4.6 Rear fork component………………………………………………………………………………………………………………………………………………………………………………………………… 23 Remove the rear fork component/rear fork rear-resistant block 4.7 Replace the rear brake pads…………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 4 Contents Table of Contents Pages Remove the right water tank trim cover component/left water tank trim cover component 6.5 Water tank decorative cover rcomponent 2………………………………………………………………………………………………………………………………………………………………………… Remove the bottom plate of right decorative cover of water tank/bottom plate of left decorative cover of water tank 6.6 Water tank decorative cover component 3……………………………………………………………………………………………………………………………………………………………………………...
  • Page 5 Contents Table of Contents Pages Disassemble speedometer component/headlight components 7.12 Head and headlights component 2…………………………………………………………………………………………………………………………………………………………………………………… 58 Remove the eadlight bracket/eadlamp and headlamp bracket 7.13 Head and headlights component 3…………………………………………………………………………………………………………………………………………………………………………………… 59 Remove the left and right head cover components and headlamp mask 7.14 Head and headlights component 4……………………………………………………………………………………………………………………………………………………………………………………...
  • Page 6 Contents Table of Contents Pages 9.1 Side cover component 1……………………………………………………………………………………………………………………………………………………………………………………………… 74 9.2 Side cover component 2……………………………………………………………………………………………………………………………………………………………………………………………… 75 Remove the charging port base 9.3 Side cover component 3……………………………………………………………………………………………………………………………………………………………………………………………… 76 9.4 Side cover component 4……………………………………………………………………………………………………………………………………………………………………………………………… 77 GUARD BAR COMPONENT 10.1 Guard bar component 1……………………………………………………………………………………………………………………………………………………………………………………………… 78 Guard bar 10.2 Guard bar component 2………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 7 Contents Table of Contents Pages Muffler component 13.1 Muffler component 1………………………………………………………………………………………………………………………………………………………………………………………………… 89 Remove the rear section of the muffler 13.2 Muffler component 2………………………………………………………………………………………………………………………………………………………………………………………………… 90 Decompose the rear section of the muffle,muffler component mounting points on both sides 13.3 Muffler component 3………………………………………………………………………………………………………………………………………………………………………………………………… 91 Decompose the front section of the muffler Lower shroud component 14.1 Lower shroud component 1…………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 8 Contents Table of Contents Pages All the information, illustrations and photographs collected in this manual are compiled according to the latest products. However, there may be some inconsistencies between your motorcycle and this manual due to the continuous improvement of the product and other changes. ©Guangdong Tayo Motorcycle Technolog Co.
  • Page 9 1-FRAME&ELECTRONIC COMPONENT Fig.1FRAME&ELECTRO Electronic parts COMPONENT 1 NIC COMPONENT PART NO. PART NAME CAUTION 1184300-027000 ZT350-GK Harness components-A 1244200-139000 ZT310 Rubber buckle(120mm) 1251100-101000 Non-standard bolt M6×12（304 stainless steel） 1224200-205000 ZT310 electronic cushion lock guide block 1244100-082000 ZT250－S Dump switch rabber 1184100-002000 ZT250－S Dump switch 1250104-006097 GB16674M6×12 (chromed/HH) 1050958-014000 MSE6.0 controller-ZT184MP (Euro 5)
  • Page 10 1-FRAME&ELECTRONIC COMPONENT Fig.2FRAME&ELECTRO Electronic parts COMPONENT 2 NIC COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184200-004000 ZT310 Horn ZT350－GK Water tank upper bracket (dark gray 4024300-023051 matte) 1274100-017000 ZT250－S Cable clip 1244200-139000 ZT310 rubber buckle (120mm) 1274100-095000 ZT250－S Holder of flameout switch cable 1184100-012000 ZT250－S Flameout switch 1250205-040095 GB70.1 inner hex bolt M8×16（color Zinc）...
  • Page 11 1-FRAME&ELECTRONIC COMPONENT Fig.3FRAME&ELECTRO Frame plastic parts NIC COMPONENT PART NO. PART NAME CAUTION 1241200-044000 KD150－U Inner fuel tank fix glue cushion 1240300-007000 HJ125－6 battery cushion 1244100-002000 ZT250－S side cover cushion 1244100-061000 ZT250 Frame water proof rubber plug 1274300-066000 ZT350－GK main cable bracket 1224300-055000 ZT350－GK Fuse box clip 1224300-057000 ZT350－GK Harness buckle seat(Frame tube) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 12 ●Please check whether the steel beads of the conjoined body have abnormal phenomena such as partial Remove the upper dustproof cover⑷. abrasion and rust.If YES, please buy the regular accessories on ZONTES official website, if not, please Remove the shaft ring ⑸ and the steel ball⑹.
  • Page 13 1-FRAME&ELECTRONIC COMPONENT Fig.7FRAME&ELECTRO Frame, Side support, the operation of releasing engine NIC COMPONENT PART NO. PART NAME CAUTION 4014300-019000 Frame after-sales assembly(with seat / nameplate/Europe Ⅴ) 1130900-026000 ZT250－S upper steel bowl After-sale 1264100-001000 ZT250－S Side support spring 1271200-165000 ZT310－T side bracket (short / dark gray) 1251300-057093 Non-standard bolt M10×1.5（dacromet）...
  • Page 14 2-FRAME & ENGINE COMBINATION Fig.1 FRAME & ENGINE Engine combination COMBINATION PART NO. PART NAME CAUTION 1251112-003093 M6×45 hexagon flange face 9.8 bolt (color zinc) 10N.m 4050854-002051 ZT310-R engine left rear cover (dark gray) 1251300-057093 Non-standard nut M10×1.5（dacromet） 65±5N.m 1274300-082000 ZT350－R Upper hanging piece (outside association) 1251100-060000 Non-standard bolt M10×1.5×90 1251112-023000 GB5787 Non-standard bolt M12×1.25×95 (10.9/Dacromet)
  • Page 15 3-INTAKE SYSTEM COMPONENT Fig.1 INDUCTION Maintain the filter element of the air filter SYSTEM COMPONENT PART NO. PART NAME CAUTION 1250303-010093 GB6177.1M6（color zinc） 1274300-038000 ZT350－R electromagnetic valve bracket 1050954-009000 YH Carbon tank electromagnetic valve ZT40 Throttle Valve Decoupling Rubber Tube (Φ6×Φ 1244200-117000 10×L300) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 16 3-INTAKE SYSTEM COMPONENT Fig.2 INDUCTION The air filter assembly SYSTEM COMPONENT PART NO. PART NAME CAUTION 1224300-002000 ZT350－T Air filter 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251300-063093 Plywood M6×11×15（Environmental protection） 1050958-001000 ZT44 Throttle body part (position sensor) 1051354-004000 Φ56×10 Hoop assembly 1251100-061093 M6×22 Hexagon flange bolt（color zinc）...
  • Page 17 3-INTAKE SYSTEM COMPONENT Fig.3 INDUCTION Throttle valve body component SYSTEM COMPONENT PART NO. PART NAME CAUTION 1051454-016000 45×2.5 Fluorine rubber O-ring 1050958-003000 ZT184 MP Intake pipe assembly 1051354-004000 Φ56×10 Hoop assembly 1050958-001000 ZT44 Throttle body part component (position sensor) 1050954-023000 EV14 Fuel injectorG48 1050970-002000 ZT1P72MN injector holder 1250105-138093 GB5789M6×20 (environmental color) 1251100-314000 GB9074.4 M5×20...
  • Page 18 3-INTAKE SYSTEM COMPONENT Fig.4 INDUCTION Replace air filter element SYSTEM COMPONENT PART NO. PART NAME CAUTION 4134300-003000 ZT350－Tair filter core (with carton packaging) ROCEDURE: ●Filter element If you need to maintain the filter element of the air filter, remove the seat cushion, the right side cover Take the standard part ①...
  • Page 19 4-REAR WHELL COMPONENT Fig.1 REAR WHELL Rear mud board COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1224200-003000 ZT310-R Rear disc brake pipe clamp 1224100-044000 Wheel speed sensor clamp 1100100-825000 ZT350－GK brake hose RC－HU segment(A) 1181200-118000 Wheel speed sensor(A) Flanging bushing φ6.4×φ9×8＋φ18×2(environmental 1251700-059093 color)
  • Page 20 4-REAR WHELL COMPONENT Fig.2 REAR WHELL Rear shock absorption COMPONENT PART NO. PART NAME CAUTION GB5787 Non－standard bolt M12×1.25×105((10.9 1251112-017000 grade/dacromet/Two diameters) 1250501-016000 GB93φ12 spring pad 1251500-001097 Non-standard flat pad φ12×φ20×2 (chrome plated) 1114300-008000 ZT350-GK rear shock absorption 1250305-009091 GB6187.1 M12×1.25（White zinc） GB578 Non－standard bolt M12×1.25×85((10.9 1251112-019000 grade/dacromet)
  • Page 21 4-REAR WHELL COMPONENT Fig.3 REAR WHELL Rear wheel component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-105000 ZT310－R chain adjuster bolt M10×70 1251300-050000 ZT310－R chain adjuster bolt M10(304 stainless steel) 1251300-087000 ZT350 rear wheel hollow shaft nut(M25) 110N.m 1274300-015051 ZT350 R, chain adjuster(dark gray) 1250401-019091 GB91 Split pin Φ4×40 1094300-010000 ZT350 rear wheel hollow shaft Φ25×278 1274300-014051 ZT350 L, chain adjuster(dark gray)

  • Page 22: Rear Wheel Component 2

    4-REAR WHELL COMPONENT Fig.4 REAR WHELL Rear wheel component 2 COMPONENT PART NO. PART NAME CAUTION ZT350－GK rear wheel right sleeve(φ25×φ30× 1274300-011000 15.5/shoulder φ38) 1244300-002000 ZT350－GK rear sprocket buffer adhesive 1250305-002091 GB6187.1 M8(White zinc) 24N.m 1094300-015000 ZT350－GK rear sprocket seat 1080100-121000 ZT350－GK 520－44T Sprocket 1251100-117093 Non-standard inner hex bolt M8×25 (environmental color)

  • Page 23: Rear Wheel Component 3

    4-REAR WHELL COMPONENT Fig.5 REAR WHELL Rear wheel component 3 COMPONENT PART NO. PART NAME CAUTION 1230100-567000 160/60ZR17 CM－A1S 69W TL E4 ZT350－T front spoke wheel MT4.5×17 1100100-784000 ZT350－GK rear brake disc (265×4.5) 1274200-058000 ABS induction ring (60 teeth) 1251100-117093 Non-standard inner hex bolt M8×25 (environmental color) 22～24N.m 1184300-021000 ZT350 tire pressure sensor (M8 elbow joint/120°)

  • Page 24: Rear Fork Component

    4-REAR WHELL COMPONENT Fig.6 REAR WHELL Rear fork component COMPONENT PART NO. PART NAME CAUTION 1252200-040000 ZT310-R1 rear flat fork hollow shaft Φ20×315 1251300-067000 ZT250－R rear wheel hollow shaft nut 110±5N.m 1080200-106000 ZT350－GK 112 pitch chain (520 oil seal chain) 1251300-050000 ZT310－R chain adjuster bolt M10(304 stainless steel) 1251100-105000 ZT310-R chain adjuster bolt M10×70 (304 stainless steel)

  • Page 25: Replace The Rear Brake Pads

    4-REAR WHELL COMPONENT Fig.7 REAR WHELL Replace the rear brake pads COMPONENT PART NO. PART NAME CAUTION 1100100-092000 ZT250-S rear disk brake pads (HS10) After-sales PROCEDURE: ●Disassemble disc brake arrester Using strait screwdriver to disassemble nut①. Disassemble pin axle② with a 5# inner hexagon socket. Disassemble rolling axle③...

  • Page 26: Rear Brake Main Pump Adds Brake Fluid

    4-REAR WHELL COMPONENT Fig.8 REAR WHELL Rear brake main pump adds brake fluid COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) PROCEDURE: ●Add disc brake liquid Cover the right pedal bracket and muffler with a waterproof plastic bag to prevent the brake fluid from dripping onto the paint and causing corrosion.

  • Page 27: Pedal Component

    5-PEDAL COMPONENT Fig.1 FOOT PEDAL Shift lever adjustment COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1271200-163000 ZT250－S Gear swift rod spline of Rocker arm 1250301-020093 GB6170M6 (environmental color) 1274300-026000 ZT350-R shift lever adjusting screw (Φ10×82.3) 1250301-018093 GB6170 M6-LH (army green) 4024300-029000 ZT350－R shift lever rocker arm (lucluding bearings)

  • Page 28: Right Footrest Component 1

    5-PEDAL COMPONENT Fig.2 FOOT PEDAL Right footrest component 1 COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8×35 (color zinc) 1250205-034093 GB70.1 inner hexagonal M8×30 (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) ZT350-GK-H1 muffler suspension hollow cushioning 1244300-022000 rubber ZT350 muffer flanging bushing(φ8.3×φ11.5×20.5×φ...

  • Page 29: Right Footrest Component 2

    5-PEDAL COMPONENT Fig.3 FOOT PEDAL Right footrest component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224300-023000 ZT350 rear brake main pump heat shield 1244300-039000 ZT350－R rear muffer silicone pad 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1100100-787000 ZT350－GK rear disc brake main pump assembly...

  • Page 30: Right Footrest Component 3

    5-PEDAL COMPONENT Fig.4 FOOT PEDAL Right footrest component 3 COMPONENT PART NO. PART NAME CAUTION GB70.3 M8×30 (10.9 grade environmental protection 1250205-124000 color) 1274300-027000 ZT350 pedal bearing cover 4024300-028000 ZT350－R pedal rocker arm(lncluding bearings) 1260100-303000 ZT350－R brake return spring 1274300-019000 ZT350 brake adjusting pedal 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1244100-002000 ZT250－S Side cover round rubber 1020443-011000 ZT350－R muffler anti－scalding...

  • Page 31: Right Footrest Component 4

    5-PEDAL COMPONENT Fig.5 FOOT PEDAL Right footrest component 4 COMPONENT PART NO. PART NAME CAUTION 4064300-021051 ZT350 right pedal support (HT/ dark gray matte) 1274300-033000 ZT350-R Pedal pin 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1264100-006000 ZT250－S Pedal circlip 1264100-004000 ZT250－S front right foot pedal torsional spring 4064300-010051 ZT350－GK R, front pedal component (dark gray matte) 4064300-012051 ZT350－GK R, rear pedal component (dark gray matte)

  • Page 32: Left Footrest Component 1

    5-PEDAL COMPONENT Fig.6 FOOT PEDAL Left footrest component 1 COMPONENT PART NO. PART NAME CAUTION 1250205-034093 GB70.1 inner hexagonal M8×30(color zinc) 1250205-023000 GB70.1 inner hexagonal M8×35(color zinc) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1184300-013000 ZT350 rectifier (350W) 1250205-124000 GB70.3 M8×30 (color zinc) 1274300-027000 ZT350 pedal bearing cover 4024300-029000...

  • Page 33: Left Footrest Component 2

    5-PEDAL COMPONENT Fig.7 FOOT PEDAL Left footrest component 2 COMPONENT PART NO. PART NAME CAUTION 1250303-010093 GB6177.1M6 (environmental protection color) 1271200-163000 ZT250－S shift lever spline rocker arm(dark gray) 1274100-042000 Miniature rod end ball bearing SAJK6C 1250301-020093 GB6170M6 (army green) 1274300-026000 ZT350 adjusting screw of gear shift lever 1250301-018093 GB6170 M6－LH (army green) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1274100-043000 Miniature rod end ball bearing SALJK6C...

  • Page 34: Left Footrest Component 3

    5-PEDAL COMPONENT Fig.8 FOOT PEDAL Left footrest component 3 COMPONENT PART NO. PART NAME CAUTION 4064300-022051 ZT350 left pedal support (dark gray matte) 1274300-033000 ZT350-R Pedal pin 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1264100-006000 ZT250－S Pedal circlip 1264100-003000 ZT250－S front left foot pedal torsional spring 4064300-009051 ZT350-GK front left pedal assembly (dark gray matte) 4064300-011051 ZT350－GK L, rear foot pedal component 1260100-301000 ZT350－R foot pedal steel ball spring...

  • Page 35: Cooling System Component

    6-COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change engine oil COMPONENT PART NO. PART NAME CAUTION 1051161-012000 M24×2 oil filler plug 1244100-033000 Combined sealing gasket 12×φ20×2 1251100-066093 M12×1.5×15 ablassschraube (color zinc) 25N.m PROCEDURE: ●Drain oil Park the motorcycle with side stand on flat ground.Place holder to collect wasted engine oil under the oil drain bolt.

  • Page 36: Change Engine Oil Filter

    6-COOLING SYSTEM COMPONENT Fig.2 COOLING SYSTEM Change engine oil filter COMPONENT PART NO. PART NAME CAUTION 1251300-056093 M6 cover type 9 degree nut (environmental color zinc) 【1】 4050454-014051 ZT180MN fine filter cover A (dark gray) 1051454-020000 55×2.5 Hydrogenated nitrile rubber O-ring After-sale 1051454-005000 ZT180MN Oil filter sealing ring 4134300-001000...

  • Page 37: Add Coolant

    6-COOLING SYSTEM COMPONENT Fig.3 COOLING SYSTEM Add coolant COMPONENT PART NO. PART NAME CAUTION 1224300-018000 ZT350－GK sub-water tank 1224300-034000 ZT350－GK auxiliary water tank decorative cover PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the "L"...

  • Page 38: Water Tank Decorative Cover Component 1

    6-COOLING SYSTEM COMPONENT Fig.4 COOLING SYSTEM Water tank decorative cover component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) ZT350－GK bottom plate of right decorative cover of 1224300-036000 GK water tank ZT350－GK bottom plate of right decorative cover of...

  • Page 39: Water Tank Decorative Cover Rcomponent 2

    6-COOLING SYSTEM COMPONENT Fig.5 COOLING SYSTEM Water tank decorative cover component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251900-058000 Mushroom buckle (25mm×25mm×T3.5mm) ZT350－GK bottom plate of right decorative cover of 1224300-036000 GK water tank 1224300-037000 ZT350－GK middle trim panel of water tank...

  • Page 40: Water Tank Decorative Cover Component 3

    6-COOLING SYSTEM COMPONENT Fig.6 COOLING SYSTEM Water tank decorative cover component 3 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224300-037000 ZT350－GK middle trim panel of water tank 1274300-021000 ZT350－GK main water tank PROCEDURE: ●Middle trim panel of water tank...

  • Page 41: Auxiliary Water Tank Component

    6-COOLING SYSTEM COMPONENT Fig.7 COOLING SYSTEM Auxiliary water tank component COMPONENT PART NO. PART NAME CAUTION 1251112-002093 M6×30 Hexagon flange bolts (color zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1224300-034000 ZT350－GK auxiliary water tank decorative cover 1224300-018000 ZT350－GK auxiliary water tank 1244300-006000 ZT350－GK auxiliary water tank connection water pipe...

  • Page 42: Draining Cooling Liquid

    6-COOLING SYSTEM COMPONENT Fig.8 COOLING SYSTEM Draining cooling liquid COMPONENT PART NO. PART NAME CAUTION 1251100-067093 M6×10 top pin bolt (color zinc) 12±1.5N.m 1051654-002000 Combination seal 6×13×1.8 PROCEDURE: ●Drain the cooling liquid Refer to the procedure of “Auxiliary water tank component” to empty the coolant in the auxiliary water tank. After placing the oil pan or other container under the right side of the vehicle, tilt the vehicle to the right.

  • Page 43: Main Water Tank Component

    6-COOLING SYSTEM COMPONENT Fig.9 COOLING SYSTEM Main water tank component 1 COMPONENT PART NO. PART NAME CAUTION 1274200-090000 ZT310 water pipe clamp(φ26) 1244300-003000 ZT350－GK engine outlet pipe 1274200-091000 ZT310 water pipe clamp(φ27) 1274200-089000 ZT310 water pipe clamp(φ22) 1244300-004000 ZT350－GK small circulation water pipe 1274200-041000 ZT310 water pipe clamp (φ26) 1244300-005000 ZT350－GK engine water inlet pipe 1244200-012000 ZT310－R water pipe of engine...

  • Page 44: Main Water Tank Component 2

    6-COOLING SYSTEM COMPONENT Fig.10 COOLING Main water tank component 2 SYSTEM COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274300-056000 ZT350－GKwater tank protection net 1274300-021000 ZT350－GK main water tank 1274200-090000 ZT310 water pipe clamp(φ26) 1274200-091000 ZT310 water pipe clamp(φ27) 1274200-089000 ZT310 water pipe clamp(φ22) 1244300-004000 ZT350－GKsmall circulation water pipe 1244300-005000 ZT350－GKengine water inlet pipe...

  • Page 45: Water Tank Bracket

    6-COOLING SYSTEM COMPONENT Fig.11 COOLING Water tank bracket SYSTEM COMPONENT PART NO. PART NAME CAUTION 1274300-039000 ZT350－GK lower bracket of water tank 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 4024300-036000 ZT350－GK upper bracket of water tank 1050958-006000 ZT350 lgnition oil body 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184200-004000 ZT310 horn...

  • Page 46: Oil Cooler Component 1

    6-COOLING SYSTEM COMPONENT Fig.12 COOLING Oil cooler component 1 SYSTEM COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1244300-007000 ZT350－GK oil outlet pipe of engine 1244300-008000 ZT350－GK oil inlet pipe of engine 1051454-025000 9.8×2.

  • Page 47: Oil Cooler Component 2

    6-COOLING SYSTEM COMPONENT Fig.13 COOLING Oil cooler component 2 SYSTEM COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hex flange bolt(environmental color zinc) 1274300-036000 ZT350－R upper bracket of oil cooler 1274300-037000 ZT350－R lower bracket of oil cooler PROCEDURE: ●Oil cooler bracket Using 8# sleeves remove three bolts⑴, and remove the upper bracket⑵...

  • Page 48: Throttle/Clutch Cable Clearance Adjustmen

    7-FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable clearance adjustmen COMPONENT PART NO. PART NAME CAUTION 1154300-002000 ZT350-GK throttle refueling line 1154300-003000 ZT350-GK throttle return line 1154100-011000 ZT250-R clutch cable 1244200-046000 ZT310-V clutch line sheath PROCEDURE: ●Throttle cable Fix the adjusting screw ② with 8# open-ended wrench, and then loosen the lock nut ① on the accelerator oil filling line ⑴...

  • Page 49: Light Height Adjustment,Replacement Clutch Cable

    7-FRONT FORK COMPONENT Fig.2 FRONT FORK light height adjustment,Replacement clutch cable COMPONENT PART NO. PART NAME CAUTION 1244300-023000 ZT310 rubber buckle (50mm) 1154100-011000 ZT250-R clutch cable 1244200-046000 ZT310-V clutch line sheath 1244300-042000 ZT310 rubber buckle (double buckle type) PROCEDURE: ●Light height adjustment The rider sits on the bike and straightens the bike.

  • Page 50: Replace The Throttle Cable

    7-FRONT FORK COMPONENT Fig.3 FRONT FORK Replace the throttle cable COMPONENT PART NO. PART NAME CAUTION 1244300-042000 ZT310 rubber buckle (double buckle type) 1154300-002000 ZT350-GK throttle refueling line 1154300-003000 ZT350-GK throttle return line 1224300-068000 ZT350-GK head wiring box 1244100-042000 ZT250-R right handle bar rubber sleeve 1184200-185000 ZT310-V1 right handlebar switch 1274300-104000 Cross ball screw M5×28 After-sales...

  • Page 51: 7-Front Fork Component

    7-FRONT FORK COMPONENT Fig.4 FRONT FORK Steering adjustment COMPONENT PART NO. PART NAME CAUTION 1251300-088000 ZT350-R upper connection decoration nut M22×1 100N.m 1251500-100000 φ22.5×φ39×1 gasket（chroming） 1250205-023000 GB70.1 inner hexagonal M8×35 (color zinc) 25N.m 1134100-007000 ZT250－S Adjusting nut locking washer ZT250－S direction column adjusting screw nut 1251300-046093 M24X1 (environmental color zinc) 1244100-015000 ZT250-S Adjusting nut rubber pad...

  • Page 52: Right Hand Component

    7-FRONT FORK COMPONENT Fig.5 FRONT FORK Right hand component COMPONENT PART NO. PART NAME CAUTION 1250205-128000 GB70.1M6×60 (stainless steel) 1134300-010000 ZT350-GK hand guard bar counterweight 1134300-007000 ZT350-GK hand guard 1244300-041000 ZT350-GK steering handle rubber block 1190100-427000 KD150-G1 right rearview mirror (enlarged version) 1251512-046000 8.2×14×0.5 thrust washer (color zinc) 1251300-095000 Inner M6 to outer M16 thread sleeve 1134300-009000 ZT350-GK steering handle vibration absorber...

  • Page 53: Add Brake Fluid, Rocker Adjustment

    7-FRONT FORK COMPONENT Fig.6 FRONT FORK Add brake fluid, rocker adjustment COMPONENT PART NO. PART NAME CAUTION 1100100-833000 ZT350-GK front brake lever (machine addition) 1100100-831000 ZT350-GK front disc main pump assembly（φ14） 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251100-112000 Disc brake pipe bolt M10×1-22 32N·m PROCEDURE:...

  • Page 54: Replace The Front Brake Pads

    7-FRONT FORK COMPONENT Fig.7 FRONT FORK Replace the front brake pads COMPONENT PART NO. PART NAME CAUTION 1100100-827000 After-sales ZT350-GK front radial caliper brake pad PROCEDURE: ●Replace the front brake pad Clamp the circlip ① with pointed nose pliers, pull it out and remove the two circlips. Remove the upper pin shaft ②...

  • Page 55: Front Wheel Component

    7-FRONT FORK COMPONENT Fig.8 FRONT FORK Front wheel component COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8×35 (environmental color) 20N·m 1094100-063000 ZT310T-M front wheel hollow shaft Φ20×243 ZT350-GK front tire shaft sleeve（φ20×φ28× 1274300-008000 15.5/shoulder φ34） 1274300-007000 ZT350-GK ABS induction ring gear (60 teeth) 1100100-783000 ZT350-GK front brake disc plate(320×5.0) 1251100-117093 Non-standard inner hex bolt M8×25(color zinc) 22～24N·m...

  • Page 56: Front Mud Board & Wheel Speed Sensor Component

    7-FRONT FORK COMPONENT Fig.9 FRONT FORK Front mud board & wheel speed sensor component COMPONENT PART NO. PART NAME CAUTION 1224100-044000 Wheel speed sensor clamp 1181200-118000 Wheel speed sensor（A） 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) Gb70.1 Inner hexagon bolt M10 ×...

  • Page 57: Front Mud Board & Front Disc Brake Disc Pritective Cover Component

    7-FRONT FORK COMPONENT Fig.10 FRONT FORK Front mud board & Front disc brake disc pritective COMPONENT cover component PART NO. PART NAME CAUTION 1224300-038000 ZT350-GK front disc brake guard ZT350-GK front disc brake disc cover installation plate 4024300-024051 （dark grey matte） ZT350-GK front disc brake disc protective cover 1274300-054000 mounting plate support...

  • Page 58: Head And Headlights Component 1

    7-FRONT FORK COMPONENT Fig.11 FRONT FORK Head and headlights component 1 COMPONENT PART NO. PART NAME CAUTION 1250205-040095 GB70.1 inner hex bolt M8×16（color zinc） 1250501-007093 GB93 φ8 (environmental color) 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1224100-010000 ZT250-S swell nail 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251112-001093 M6×16 Hexagon flange bolts (color zinc)
  • Page 59 7-FRONT FORK COMPONENT Fig.12 FRONT FORK Head and headlights component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251700-058093 Flanging bushing φ8.2×φ11×4.5＋φ16×1.5 1240300-071000 Flanging bushing rubber（φ11×φ16×1） 4024300-021051 ZT350-GK headlight brackat (dark gray matte) 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1250105-138093 GB5789M6×20 (environmental color) Flanging bushingφ6.4×φ9×8＋φ18×2(environmental 1251700-059093...
  • Page 60 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251300-063093 Plywood M6×11×15（color zinc） ZT350-GK matte black headlight badge (ZONTES) 4044302-004051 ZT350-GK right head cover(dark gray matte) 4044302-002005 ZT350-GK headlamp mask（silvery） 4044302-003051 ZT350-GK left head cover(dark gray matte) PROCEDURE: ●...
  • Page 61 7-FRONT FORK COMPONENT Fig.14 FRONT FORK Head and headlights component 4 COMPONENT PART NO. PART NAME CAUTION 1224300-040000 ZT350-GK left head cover liner 1251300-063093 Plywood M6×11×15（color zinc） 1221200-115000 KD150-G1 turn light decorative cover (set) 1224300-039000 ZT350-GK right head cover liner 1170300-063000 HJ125-K front left turn signal light 1170300-064000 HJ125-K front right turn signal light 1250301-020093 GB6170M6 (color zinc)
  • Page 62 7-FRONT FORK COMPONENT Fig.15 FRONT FORK Head and headlights component 5 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 4024300-022051 ZT350-GK instrument bracket（dark grey matte） 1224300-041000 ZT350-GK headlamp junction box 1224100-030000 Pin tie (Black 4.8×130）...
  • Page 63 7-FRONT FORK COMPONENT Fig.16 FRONT FORK Left hand component COMPONENT PART NO. PART NAME CAUTION 1250205-031091 ZT250-S Rearview mirror mounting hole rubber plug 1184300-019000 GB70.1M6×30（stainless steel） 1244100-095000 Second Generation Left Handlebar Switch(TFT-500) 1184200-184000 ZT310-V1 left handlebar switch 1244100-041000 ZT250-R left hand rubber sleeve 1244300-036000 ZT350-GK shock absorber rubberfor steering handle 1134300-009000 ZT350-GK steering handle vibration absorber 1251300-095000 Inner M6 to outer M16 thread sleeve...
  • Page 64 7-FRONT FORK COMPONENT Fig.17 FRONT FORK Directional lever component COMPONENT PART NO. PART NAME CAUTION 4044102-002051 ZT250-S M8 bolt decorative buckle (dark gray matte) 1250205-023000 GB70.1 inner hexagonal M8×35 (environmental color) 1134200-031051 ZT310-R press block of handle bar (dark gray matte) ZT350－GK direction handlebar (dark gray matte) 1134300-020000 after-sales assembly...
  • Page 65 7-FRONT FORK COMPONENT Fig.18 FRONT FORK Front shock absorber, upper plate component COMPONENT PART NO. PART NAME CAUTION 1251300-045000 ZT350-R upper connection decoration nut M22×1 100N·m 1251500-050000 ZT310-R upper connection gasket 1250205-023000 GB70.1 inner hexagonal M8×35 (environmental color) 25N·m 1114300-001000 ZT350-R front left shock absorber 1114300-002000 ZT350-R front right shock absorber 1174300-013000 Reflection light（KM-106）...
  • Page 66 7-FRONT FORK COMPONENT Fig.19 FRONT FORK Uplink plate, direction handle block component COMPONENT PART NO. PART NAME CAUTION ZT310－R steering handle cushion block M10× 1134300-004051 1.25(dark gray matte) 1274200-018000 ZT310-R gasket of upper connecting board 1244200-008000 ZT310-R buffer rubber of upper connecting board 1134200-030051 ZT310-R upper connecting board(dark gray matte) 1251700-065000 ZT310-R bushing φ10×φ12×41 1250105-280000 GB5789 M10×1.25×60(10.9 level/dacromet)
  • Page 67 7-FRONT FORK COMPONENT Fig.20 FRONT FORK ABS brake system-A 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250-S flanging bushing buffer 1274300-072000 ZT350-GK universal support for hydraulic nuit 1251112-001093 M6×16 hexagon flange bolts (color zinc) PROCEDURE: ●Hydraulic control unit components Remove 2 bolts ⑴...
  • Page 68 7-FRONT FORK COMPONENT Fig.21 FRONT FORK ABS brake system-A 2 COMPONENT PART NO. PART NAME CAUTION 1251100-112000 Disc brake pipe bolt M10×1-22 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1100100-831000 ZT350-GK front disc main pump assembly（φ14） PROCEDURE: ●Release brake fluid Referring to the previous steps of adding brake fluid, remove the upper cover, cover plate and sealant pad of the...
  • Page 69 7-FRONT FORK COMPONENT Fig.22 FRONT FORK ABS brake system-A 3 COMPONENT PART NO. PART NAME CAUTION 1244300-019000 Caliper bleed screw rubber cap 1251100-308000 Disc brake exhaust screw M6 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 GB70.1 Inner hexagon bolt M10×1.5×60 (level 1251100-303093 10.9/environmental color zinc)
  • Page 70 7-FRONT FORK COMPONENT Fig.23 FRONT FORK ABS brake system-A 4 COMPONENT PART NO. PART NAME CAUTION 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1224200-003000 ZT310-Z Rear disc brake pipe clamp 1224100-044000 Wheel speed sensor clamp...
  • Page 71 8-FUEL TANK COMPONENT Fig.1 FUEL TANK Fuel tank component COMPONENT PART NO. PART NAME CAUTION 1250205-043093 GB70.1M8×55(environmental color) ZT250-R fuel tank flat pad φ9×φ37.5×2 1251900-028093 (environmental color) 1244100-020000 Tank pressure glue 1224200-066000 ZT310PKE External antenna mount ZT350-GK fuel tank assembly 1241200-044000 KD150-U fuel tank liner limit glue 1244100-053000 ZT250-S fuel tank gasket 1274100-080000 ZT250-R cushion fixing block...
  • Page 72 8-FUEL TANK COMPONENT Fig.2 FUEL TANK Fuel Tank middle cover assembly COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1184200-002000 ZT310 electronic fuel tank lock 1224100-033000 ZT250－S thread cap of the fuel tank 4041201-381051 KD150-GK fuel tank middle cover 4041201-382051 KD150-GK fuel tank outer cover...
  • Page 73 8-FUEL TANK COMPONENT Fig.3 FUEL TANK Oil tank outer cover assembly COMPONENT PART NO. PART NAME CAUTION 1274100-090000 ZT250-S rotating axle of fuel tank outside cover 1224100-014000 ZT250－S tank cover spinning damping 1274100-021000 ZT250-S fuel tank cover rotating bracket ZT250-S torsion spring of tank outer cover rotating 1260100-255000 shaft 1260100-215000 ZT310-T storage box cover rotating shaft limit circlip...
  • Page 74 8-FUEL TANK COMPONENT Fig.4 FUEL TANK Oil pump COMPONENT PART NO. PART NAME CAUTION ZT350-GK Fuel Tank Assembly 1050956-019000 T02 built-in fuel pump（ZT350-GK） 1250105-137093 GB5789M6×16 (environmental color) 1240300-021000 HJ125－6 pod glass strip （1.5m） 0.25 1224100-033000 ZT250－S thread cap of the fuel tank 1244300-030000 ZT350－GK right part of oil tank insulation cotton 1244300-021000 ZT350－GK middle of oil tank insulation cotton 1244300-032000 ZT350－GK left rear of oil tank insulation cotton...
  • Page 75 9-SIDE COVER COMPONENT Fig.1 SIDE COVER Side cover component 1 COMPONENT PART NO. PART NAME CAUTION 1251200-050094 Non-standard cross tapping screws ST3.9×12 (black zinc) 1224300-046000 ZT350-GK lower part of left cover ZT350-GK left side cover trim cover 1224300-047000 ZT350-GK lower part of right side cover ZT350-GK right side cover trim cover PROCEDURE: ●Side cover assembly...
  • Page 76 9-SIDE COVER COMPONENT Fig.2 SIDE COVER Side cover component 2 COMPONENT PART NO. PART NAME CAUTION 1184300-003000 ZT350 charging port base 4044302-009022 ZT350-GK upper part of left side cover (matte black) 4044302-010022 ZT350-GK upper part of right side cover (matte black) PROCEDURE: ●Charging port base Find the plug of charging base (1) on the left cover (2), press the buckle at ①, pull out the plug and pull out the...
  • Page 77 9-SIDE COVER COMPONENT Fig.3 SIDE COVER Side cover component 3 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 4044302-009022 ZT350-GK Left cover uppe (matte black) 1244100-002000 ZT250－S Side cover round rubber 1184300-003000 ZT350-GK upper part of right side cover (matte black) 1251200-050094...
  • Page 78 9-SIDE COVER COMPONENT Fig.4 SIDE COVER Side cover component 4 COMPONENT PART NO. PART NAME CAUTION 4044302-009022 ZT350-GK upper part of left side cover (matte black) 4044302-010022 ZT350-GK upper part of right side cover (matte black) 1240300-021000 HJ125－6 pod glass strip （1.5m） Side cover 18cm PROCEDURE: ●upper part of right side cover...
  • Page 79 10-GUARD BAR COMPONENT Fig.1 GUARD BAR Guard bar component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224300-068000 ZT350－GK Head wiring box 1251100-060000 Non-standard boltM10×1.5×90(color zinc) 1251300-057093 Non-standard nuts M10×1.5 (color zinc) 1144300-007000 ZT350－GK Left bumper assembly 1250305-009091 GB6187.1M12×1.25(white zine) GB5787 Non-standard bolt M12×1.25×95 1251112-023000...
  • Page 80 10-GUARD BAR COMPONENT Fig.2 GUARD BAR Guard bar component 2 COMPONENT PART NO. PART NAME CAUTION 1244100-061000 ZT250 anti-water rubber of frame 1251100-083094 Non-standard bolt M10×1.5×50 (black zinc) 1244300-026000 ZT350－R guard bar anti-drop glue 1244300-028000 O-ring φ11.8×2.65(inner diameter × wire diameter) 1144300-007000 ZT350－GK Left bumper assembly 1144300-008000 ZT350－GK Right bumper assembly 1251100-102000 Non-standard bolt M6×16 (304 stainless steel)
  • Page 81 11-REAR COVER COMPONENT Fig.1 REAR COVER Electric device box cover component COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1224300-042000 ZT350－GK electric device box upper cover 1184200-053000 ZT310PKE external single antenna PROCEDURE: ●Electric device box cover component...
  • Page 82 11-REAR COVER COMPONENT Fig.2 REAR COVER Battery/relay/flasher COMPONENT PART NO. PART NAME CAUTION 1244200-111000 ZT310 gel battery strap 1184200-099000 ZT310 colloid battery (6-FM-10/10Ah) 1184100-010000 ZT250－S starting relay 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1224300-054000 ZT350－GK relay mount 1180300-101000 HJ150-3 square flasher (LED) 1244200-103000 ZT310 relay rubber sleeve...
  • Page 83 11-REAR COVER COMPONENT Fig.3 REAR COVER Rear armrest component COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250－S swell nail 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1251100-123093 non-standard bolt M8×25 (color zinc) 4024300-025021 ZT350－GK right rear rack (matte black ) 4024300-026021 ZT350－GK left rear rack (matte black ) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1）...
  • Page 84 11-REAR COVER COMPONENT Fig.4 REAR COVER PKE component COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184300-024100 2.5 generation PKE assembly(including induction key) 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1274300-035000 ZT350－GK three generation PKE bracket 1251200-050094 Non-standard cross tapping screws ST3.9×12 (black zinc)
  • Page 85 11-REAR COVER COMPONENT Fig.5 REAR COVER Electric device box component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1224300-033000 ZT350－GK Rear mud plate bottom cover 1221200-072000 KD150－G1 rear skirt mounting cover 1224100-010000 ZT250－S swell nail 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 86 11-REAR COVER COMPONENT Fig.6 REAR COVER Electric device box component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1240300-007000 HJ125－6 Battery rubber gasket 1274300-051000 ZT350－GK battery bracket 1274300-048000 ZT350－GK electric device box connection bracket 1224300-053000 ZT350－GK battery bracket clip 1251300-063093 Plywood M6×11×15（color zinc）...
  • Page 87 11-REAR COVER COMPONENT Fig.7 REAR COVER Rear mud board component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1244300-023000 ZT310 rubber buckle (50mm) 1224200-205000 ZT310 electronic cushion lock block 1274100-058000 ZT310 Electric seat lock 1251100-102000 Non-standard bolt M6×16（304 stainless steel）...
  • Page 88 11-REAR COVER COMPONENT Fig.8 REAR COVER Rear mud board component 2 COMPONENT PART NO. PART NAME CAUTION 1274300-052000 ZT350－GK rear mud board bracket 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1174100-002000 ZT250－S rear reflector 1221200-068000 KD150－G1 rear license plate bracket 1251100-102000 Non-standard bolt M6×16（304 stainless steel）...
  • Page 89 12-CUSHION COMPONENT Fig.1 CUSHION Cushion component COMPONENT PART NO. PART NAME CAUTION ZT350－GK cushion component 1244100-024000 ZT250－S cushion front rubber After-sale 1244300-033000 ZT350 cushion rubber 1244100-025000 ZT250－S round cushion rubber PROCEDURE: ●Remove seat cushion Press the unlock button " " shortly.After the power-on self test is completed, press the "SEAT" button briefly to open the electronic cushion lock.
  • Page 90 13-MUFFLER COMPONENT Fig.1 MUFFLER Muffler component 1 COMPONENT PART NO. PART NAME CAUTION 1244200-139000 ZT310 rubber buckle（120mm） 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251112-002093 M6×30 Hexagon flange bolts (color zinc) 1250205-023000 GB70.1 inner hexagonal M8X35 (color zinc) 1274100-074000 ZT310-R Muffler stainless steel bar clasp 1250205-125000 GB70.2 M8×35（12.9 grade,dacro）...
  • Page 91 13-MUFFLER COMPONENT Fig.2 MUFFLER Muffler component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250501-010000 GB93φ6 spring pad 4084300-010051 ZT350－GK rear muffe decorative cover (dark gray matte) 4084300-011051 ZT350－GK rear muffer(dark gray matte) 1250205-125000 GB70.2 M8×35（12.9 grade,darco） 1020243-098000 ZT350 muffer gasket（...
  • Page 92 13-MUFFLER COMPONENT Fig.3 MUFFLER Muffler component 3 COMPONENT PART NO. PART NAME CAUTION 1251300-058093 Inner hexagonal nut M8 (color zinc) 1070100-499000 ZT350-GK engine exhaust outlet seal ZT350-GK-H2 front muffler (self-made/Europe Ⅴ 4084300-012000 /Bosch EFI version) 1050970-011000 LSF oxygen sensor(L=635mm） ZT350 muffer flanging bushing（φ8.3×φ11.5×20.5×φ 1020243-097000 8.4×φ33×1.5）...
  • Page 93 14-LOWER SHROUD COMPONENT Fig.1 LOWER SHROUD Lower shroud component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanged bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Flange bushing buffer (φ8.5×φ14×1) 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1251112-003093 M6×45 Hex flange surface 9.8 bolts (color zinc) 12±1.5N.m 1251112-005093 M6×75 Hexagonal flange bolt (color zinc) 12±1.5N.m...
  • Page 94 14-LOWER SHROUD COMPONENT Fig.2 LOWER SHROUD Lower shroud component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanged bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Flange bushing buffer (φ8.5×φ14×1) 1274300-049000 ZT350-GK lower shroud left bracket 1224300-043000 ZT350－GK lower shroud left part 1224300-045000 ZT350－GK lower shroud middle part 1224300-044000 ZT350－GK lower shroud right part 1251300-063093 Plywood M6×11×15 (environmental color)

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