Zontes ZT310-V Service Manual
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Zontes ZT310-V Service Manual

Euro iv/v
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ZT310-V (EURO IV/V)
Service manual
2020/11/27

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Summary of Contents for Zontes ZT310-V

  • Page 1 ZT310-V (EURO IV/V) Service manual 2020/11/27...
  • Page 2 Contents Table of Contents Page Table of Contents ………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Frame component 1.1 Electrical Device component-1 …………………………………………………………………………………………………………………………………………………………………………………………………………………………… Main harness, dump switch, relay, flasher, rectifier, ignition coil 1.2 Electrical Device component-2 …………………………………………………………………………………………………………………………………………………………………………………………………………………………… Flameout switch, horn, wake-up switch 1.3 Frame plastic parts………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Set clamp, side cover round glue, fuel tank liner limit glue 1.4 Directional Column component……………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 3 Contents Table of Contents Page Remove filter bottom case 3.11 Replace air filter element (Bosch) 4………………………………………………………………………………………………………………………………………………………………………………………………………………………… 26 Replace the air filter Rear wheel and rear fork component 4.1 Rear auxiliary mud board component 1…………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassembled rear mud board component 4.2 Rear auxiliary mud plate component 2……………………………………………………………………………………………………………………………………………………………………………………………………………………… 28 Sub-mud holder component after discomponent 4.3 Rear auxiliary mud plate component3………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 4 Contents Table of Contents Page 5.12 Rear left pedal bracket components………………………………………………………………………………………………………………………………………………………………………………………………………………………… 49 Cooling system component 6.1 Change the oil……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 50 6.2 Replace the oil filter………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 51 6.3 Add coolant………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 52 6.4 Radiator covercomponent 1………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 53 Disassemble the radiator covercomponent 6.5 Radiator covercomponent 2………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 54 6.6 Vice water tank components………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 5 Contents Table of Contents Page 7.14 Left hand component……………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Demolition handle, clamp, instrument component 7.15 Directional lever、TFT Instrument………………………………………………………………………………………………………………………………………………………………………………………………………………………… 74 Demolition handle, clamp, TFT instrument component 7.16 Front shock absorber, upper plate component……………………………………………………………………………………………………………………………………………………………………………………………………………… 75 Front shock absorber, faucet lock, upper plate component 7.17 Uplink plate, direction handle block component……………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 6 Contents Table of Contents Page 10.2 Guard bar assembly 2……………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble left and right guard components 10.3 guard bar assembly 3……………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble the left and right guard bar components 10.4 Engine decorative cover components……………………………………………………………………………………………………………………………………………………………………………………………………………………… Disassemble the engine decorative cover REAR COVER COMPONENT 11.1 Electric device box cover component ………………………………………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 7 Contents Table of Contents Page 14.1 Lower shroud component-1………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 109 Remove the shroud component, shroud bracket 14.2 Lower shroud component-2………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 110 Decompose the lower shroud component All the information, illustrations and photographs collected in this manual are compiled according to the latest products. However, there may be some inconsistencies between your motorcycle and this manual due to the continuous improvement of the product and other changes.For colors or upgrades, please refer to the part codes on the official website.
  • Page 8 PARTS COMPONENT PART NO. PART NAME CAUTION 1184200-082000 ZT310-V harness components 1184200-169000 ZT310-V wiring harness assembly (Bosch) 1224100-030000 Plug cable tie (black 4.8×130) 1224100-037000 0 level antiflaming binding（black 3.6×295） 1184100-017000 ZT250－S Electronic fuel injection relay KH-1A4T 1184200-024000 ZT310－R side stand relay G8HN-1C4T-RJ 1244100-082000 ZT250－S Dump switch rabber...
  • Page 9 1184200-033000 ZT310－R Rectifier（Lithium） 1184200-133000 ZT310 Rectifier（230W） 【1】 1184200-174000 ZT310 rectifier (five wire) 1274200-141000 ZT310-V high voltage package bracket 1251100-101000 Non-standard bolt M6×12（304 stainless steel） 1184200-108000 ZT310 EFI ignition coil 1184200-104007 ZT310 EFI ignition coil (with high voltage line) ZT310 EFI ignition coil (with high-voltage wire/with...
  • Page 10 1、FRAME COMPONENT Fig.3 FRAME&ELECTRONIC Frame plastic parts PARTS COMPONENT PART NO. PART NAME CAUTION 1224100-030000 Plug strap (black 4.8×130) 1244100-019000 ZT250－S Inner fuel tank fix glue cushion 1244100-002000 ZT250－S side cover cushion 1240300-007000 HJ125－6 battery cushion 1244100-061000 ZT250 Frame water proof rubber plug 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-205000 ZT310 electronic cushion lock guide block PROCEDURE:...
  • Page 11 ●Please check whether the steel beads of the conjoined body have abnormal phenomena such as partial abrasion and rust.If YES, please buy the regular accessories on ZONTES official website, if not, please be sure to grease With one hand to hold down the down connected plate assembly ⑺, the other hand use a special four- the old grease and repaint the lubricating grease on it.
  • Page 12 PROCEDURE: ●Checking the cushion loop Checking whether the cushion loop ⑵ is frayed, if as it, please replace it on ZONTES website, fix the cushion loop well and paint the lubricating grease on it with appropriate tool. ●Replacing the engine oil filter screen Put the oil pan on the bottom and use the appropriate tools to remove the oil cold joint ⑸...
  • Page 13 1、FRAME COMPONENT Fig.6 FRAME&ELECTRONIC PKE component（Bosch/colloid battery） PARTS COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184200-137000 ZT310 PKE Controller（bracelet edition) 1274200-271000 ZT310－V1 PKE holder 1244200-132000 ZT310PKE rubber sleeve PROCEDURE: ●PKE Controller Unplug the PKE plug, use a No. 4 allen wrench to remove the two bolts ⑴ to remove the PKE assembly ⑵ and ZT310PKE rubber sleeve⑷;...
  • Page 14 ●The total amount of coolant（ZT310-V）is 1.69 liters.More details in Product Manual. ●Early production of the motorcycle does not include a left muffler anti-hot plate, may install your own.
  • Page 15 2、FRAME & ENGINE COMPONENT Fig.2 FRAME&ENGINE FRAME&ENGINE PART NO. PART NAME CAUTION 1251300-057093 Non-standard nut M10×1.5 65±5N.m 1020242-185000 ZT310－R Left hanging piece 【1】 1020242-186000 ZT310－R Right hanging piece 1251100-132003 Non-standard bolt M10×1.5×80 4024200-043000 ZT310－V bracket 1274200-092000 ZT310－V front bracket of left footrest 1274200-093000 ZT310－V front bracket of right footrest 1251100-137000 Non-standard bolt M10×1.5×100 1251112-003093 M6×45 hexagon flange face 9.8 bolt...
  • Page 16 1251112-001093 M6×16 Hexagon flange bolt（color zinc） 1251300-063093 Plywood M6×11×15（Environmental protection） 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1251100-101000 Non-standard bolt M6×12（304stainless steel） 1224200-129000 ZT310-V air filter 1051354-004000 Φ56×10 Hoop assembly 1050954-005000 TB39 Throttle body part 1251100-061093 M6×22 Hexagon flange bolt（color zinc） 1050954-012000 TB39 Intake pipe assembly 1051453-007000 45×2.1 Fluorine rubber O-ring...
  • Page 17 3、INTAKE SYSTEM COMPONENT FIG.2 INTAKE SYSTEM Intake system components (Bosch EFI) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251300-063093 Clamp plate M6×11×15 (environmental color) 1224200-170000 ZT310-V1 Air filter (Bosch) 1051354-004000 Φ56×10 pipe clamp assembly ZT40 three-in-one valve body sub-assembly 1050954-038000...
  • Page 18 ZT310-V carbon canister solenoid valve intake 1244200-096000 manifold (Φ5×Φ11/Φ7×Φ13) 1244200-095000 ZT310-V carbon Tank adsorption Tube (Φ 5 × Φ 11) ZT310-V carbon Tank Solenoid Valve exhaust 1244200-097000 Manifold (Φ 4 × Φ 10 / Φ 5 × Φ 11) PROCEDURE: ●Carbon tank...
  • Page 19 1224100-010000 ZT250－S swell nail 1244100-061000 ZT250 anti-water rubber of frame 1250105-018091 GB5789 M8×70（white zinc） 4044201-256051 ZT310-v fender ball (dark grey matte) PROCEDURE: ●Side cover First remove the cushion, and then remove the expansion nail⑴ at the connection between the right cover and the tail skirt.
  • Page 20 1251700-059093 color） 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1224200-110000 ZT310-V rear inner mud plate PROCEDURE: ●Side cover Refer to the method of removing the right cover on the previous page, remove the left and right covers. ●Left rear shock absorption Remove the nut ⑴...
  • Page 21 CAUTION 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1274200-088000 ZT310 water pipe clamp（φ10.5） 1244200-095000 ZT310-V carbon Tank adsorption Tube (Φ 5 × Φ 11) Intake Manifold of Solenoid Valve for ZT310-V 1244200-096000 carbon Tank (Φ 5 × Φ 11 / Φ 7 × Φ 13) PROCEDURE: ●Right side...
  • Page 22 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1） 1224200-111000 ZT310-V electrical box PROCEDURE: ●Air filter Locate the lock pins at the four corners of the air filter. Open the card and remove the four bolts with a Phillips screwdriver.
  • Page 23 Induction system component SYSTEM COMPONENT PART NO. PART NAME CAUTION 1224200-152000 ZT310-V air filter core (with packaging) PROCEDURE: ●Air filter element Use a Phillips screwdriver to remove the four bolts. Replace the filter element with a new one. Prepare new filter elements and seals.
  • Page 24 1251700-059093 color） 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1224200-110000 ZT310-V rear inner mud plate PROCEDURE: ●Side cover Refer to the method of removing the right cover on the previous page, remove the left and right covers. ●Left rear shock absorption Remove the nut ⑴...
  • Page 25 CAUTION 1251100-102000 Non-standard bolt M6×16（304stainless steel） 1251100-101000 Non-standard bolt M6×12（304stainless steel） 1244200-095000 ZT310-V carbon Tank adsorption Tube (Φ 5 × Φ 11) Intake Manifold of Solenoid Valve for ZT310-V 1244200-096000 carbon Tank (Φ 5 × Φ 11 / Φ 7 × Φ 13) 1274200-088000 ZT310 water pipe clamp（φ10.5）...
  • Page 26 3、INTAKE SYSTEM COMPONENT Fig.11 INDUCTION Replace the air filter element (Bosch) 3 SYSTEM COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12（304stainless steel） 1274100-057095 Flanging bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Flanging bushing cushion rubber (φ8.5×φ14×1) 4044201-467051 ZT310-VX battery bottom cover (dark gray matte) PROCEDURE: ●Air filter Locate the lock pins at the four corners of the air filter.
  • Page 27 Replace the air filter element (Bosch) 4 SYSTEM COMPONENT PART NO. PART NAME CAUTION 1224200-152000 ZT310-V air filter core (with packaging) PROCEDURE: ●Air filter element Use a Phillips screwdriver to remove the four bolts. Replace the filter element with a new one.
  • Page 28 4、REAR WHELL COMPONENT Fig.1 Rear wheel, swinging Rear auxiliary mud plate component 1 arm assembly PART NO. PART NAME CAUTION 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1184200-030000 ZT310-R sub-mud board adapter cable (L=2000) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-095000 ZT250-S Flameout switch wire fixing bracket 1250105-143093 GB5789M8×35 (environmental color) 1250501-007093 GB93φ8 (environmental color)
  • Page 29 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1270300-039000 HJ125-6 rear license plate bracket 1250303-010093 GB6177.1M6 (environmental color) 4024200-036000 Rear section of ZT310-V rear mud plate iron support 4024200-035000 Front section of ZT310-V rear mud plate iron support PROCEDURE: ●Retaining plate Remove the bolts ⑵and ⑷, remove the flange bushing ⑸...
  • Page 30 PART NAME CAUTION 1251300-063093 Splint M6×11×15 (environmental color) 1244100-006000 ZT250-S rear license plate cushioning rubber 1224200-109000 ZT310-V rear mud plate fende 1270300-273000 Φ8 line clamp (L = 73) 1174200-035000 ZT310 rear turn light (including license plate light) 1174100-002000 ZT250-S rear reflector 1251100-102000 Non-standard bolt M6×16 (304 stainless steel)
  • Page 31 4、REAR WHELL COMPONENT Fig.4 Rear wheel, swinging rear turning light parts for after sales service arm assembly PART NO. PART NAME CAUTION 1224200-120000 ZT310 rear turning light holder 1174200-019000 ZT310－X L, rear turning light 1174200-020000 ZT310－X R, rear turning light 1174200-021000 ZT310－X license lamp PROCEDURE: ●Rear turning light（license lamp included）...
  • Page 32 PART NO. PART NAME CAUTION 1251100-102000 Non-standard Bolt M6×16（SS） 1224200-003000 ZT310－Z rear disc brake oil tube cleat 1224200-110000 ZT310-V rear mud plate fende 1244100-052000 Gum cushion, bush（φ8.5×φ14×1） 1274100-057095 Bush φ6.2×φ8.4×3.5＋φ14×1.5 1250303-010093 GB6177.1M6（environmental color） PROCEDURE: ●Rear inner mudguard First refer to the steps in the previous "Intake System Assembly-Replace the air filter element 1" to remove the rear inner assembly.
  • Page 33 ●Since April 28, 2020, the rear shock absorber of the ZT310-V model has been changed to the ZT310-V2 rear shock absorber.
  • Page 34 1251300-067000 ZT250－R rear wheel axle nut 110N.m 1032142-072035 ZT310 L, chain adjuster (Titanium) 1032142-074051 ZT310 L chain regulator (dark gray matte) 1094200-009000 ZT310-V rear wheel hollow shaft 1274200-002000 ZT310 Rear wheel right axle sleeveφ20×φ28×φ38×18.5 1244200-050000 ZT310－T Sprocket gum cushion 1094200-011000 ZT310－R Sprocket bracket 1080100-068000 ZT310－T 520－42T sprocket...
  • Page 35 PART NAME CAUTION 180/55R17 (CM638) environmentally friendly vacuum 1230100-386000 250kPa rear tire 1094200-022000 ZT310-V rear rim (5.5 × 17) 1100100-419000 ZT310－R1 rear disc brake plate（230×4.5） 1274200-168021 ABS gear ring(40T) 1274200-058000 ABS gear ring(60T) 1251100-117093 Non standard hex socket bolt M8×25 22～24N.m 1230200-006000 HJ100－D tire valve cap...
  • Page 36 Shock absorber hole bushing⒀，Oil seal ⒁ and needle bearing ⒂ are used for interference compression. ●The ZT310-V aluminum alloy rear flat fork assembly ⑻ including 2 pcs bushing⒀, 4 pcs oil seal⒁ and bearing⒂.
  • Page 37 4、REAR WHELL COMPONENT Fig.10 Rear wheel, Change rear brake arresters swinging arm assembly PART NO. PART NAME CAUTION 1100100-092000 ZT250－S rear disc brake arrester(HS10) after sale PROCEDURE: ●Disassemble disc brake arrester Use strait screwdriver to disassemble nut①. Disassemble pin axle② with hex socket tool. Disassemble rolling axle③...
  • Page 38 4、REAR WHELL COMPONENT Fig.11 Rear wheel, Rear brake main pump adds brake fluid swinging arm assembly PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6 × 16 (stainless steel) PROCEDURE: ●Add disc brake liquid Remove the cushion and right cover first; remove the bolt⑴. Pull out the oil cup and keep the direction up.Avoid braking failure caused by air getting into the oil circulation.
  • Page 39 5、FOOT PEDAL COMPONENT Fig.1 FOOT PEDAL Adjust the hight of foot pedal COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hexagon flange bolt 8.8 degree 1274100-039000 ZT250－S Gear swift rod spline of Rocker arm 1271200-163000 ZT250-S gearshift lever spline rocker arm (dark gray) 1250301-020093 GB6170 M6（environmental color-zinc）...
  • Page 40 1244100-052000 Gum cushion, bush（φ8.5×φ14×1） 1251112-005093 M6×75 hexagon flange bolt ( color zinc) 10N.m 4024200-058035 ZT310-V Muffler Left Anti-scalding Plate (Titanium) 4024200-069051 ZT310-V Muffler Left Anti-scalding Plate (dark gray) 1251300-057093 non-standard nuts M10×1.5(Dacromet) 65±5N.m 1251100-135000 non-standard bolt M10×1.5×95(Dacromet) 1274200-092000 ZT310－V front bracket of left footrest ZT310－V front bracket of left footrest (dark gray...
  • Page 41 PART NO. PART NAME CAUTION 1250105-150093 GB5789M8×45(environmental color) 25N.m ZT310-V rear brake main pump piston push rod 1274200-170000 extension rod PROCEDURE: ●Move forward to one mounting hole for the front right pedal. Take the cotter pin① straight and take off it,after taking off the gasket② and then take off the pin③.
  • Page 42 5、FOOT PEDAL COMPONENT Fig.4 FOOT PEDAL Front left pedal mounting position adjustment COMPONENT PART NO. PART NAME CAUTION 1250301-018093 GB6170 M6-LH (army green) 1274100-041000 Shift lever adjusting screw 1250301-020093 GB6170M6 (environmental color) 1250105-150093 GB5789M8×45(environmental color) 25N.m 1274200-035194 ZT310 front fender bushing (black zinc) PROCEDURE: ●Move front left pedal foeward First use 8# open-end wrench fasten the groove in the middle of adjustment screw⑵, and use the 10# open-end...
  • Page 43 CAUTION 1250105-150093 GB5789M8×45（environmental color） 25N.m 1274200-093000 ZT310-V Front right pedal bracket 1251500-048000 ZT250－S Foot pedal holder washer 1274200-178000 ZT310-V The second generation brake pedal ZT310-V The second generation brake pedal (dark 1274200-293000 gray) 1260100-232000 Brake pedal torsion spring(Environmental color zinc) 1274100-035000 ZT250－S Foot pedal holder...
  • Page 44 5、FOOT PEDAL COMPONENT Fig.6 FOOT PEDAL Front right pedal after sale parts COMPONENT PART NO. PART NAME CAUTION 1250205-038000 GB70.2M5×12（Stainless steel） 1251700-117000 Bushing Φ7.4×Φ5.4×5.7 1032142-051000 ZT310－V Front pedal pressure block ZT310－V Front pedal pressure block (dark gray 4064200-003051 matte) 1020542-004000 ZT310－V Front right pedal 1274200-295000 ZT310－V Front right pedal (dark gray) 1244200-063000 ZT310－V Front pedal plastic sleeve PROCEDURE:...
  • Page 45 5、FOOT PEDAL COMPONENT Fig.7 FOOT PEDAL Shift lever assembly COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hexagone flange bolt 8.8 degree 1274100-039000 ZT250－S Gear shift rod spline rocker arm 1274100-043000 Knuckle Bearing SALJK6C 1250303-010093 GB6177.1M6（environmental color-zinc） 1250301-018093 GB6170M6－LH（environmental color-zinc） 1274100-041000 shift lever adjusting screw 1250301-020093 GB6170M6（environmental color-zinc）...
  • Page 46 5、FOOT PEDAL COMPONENT Fig.8 FOOT PEDAL Front left footrest component COMPONENT PART NO. PART NAME CAUTION 1250105-150093 GB5789M8×45（environmental color-zinc） 1274200-092000 ZT310－V Front left pedal bracket 1251500-048000 ZT250－S Pedal support gasket ZT310－V The second generation shift lever step 1274200-177000 rocker ZT310－V The second generation shift lever step 1274200-292000 rocker (dark gray) 1274100-035000 ZT250－S Foot pedestal...
  • Page 47 5、FOOT PEDAL COMPONENT Fig.9 FOOT PEDAL Front left pedal after sale parts COMPONENT PART NO. PART NAME CAUTION 1250205-038000 GB70.2M5×12（Stainless steel） 1251700-117000 Bushing Φ7.4×Φ5.4×5.7 1032142-051000 ZT310－V Front pedal pressure block 4064200-003051 ZT310－V Front pedal pressure block (dark gray matte) 1020542-003000 ZT310－V Front left pedal 1274200-294000 ZT310－V Front left pedal (dark gray) 1244200-063000 ZT310－V Front pedal rubber seelve PROCEDURE:...
  • Page 48 5、FOOT PEDAL COMPONENT Fig.10 FOOT PEDAL Rear pedal assembly COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8X35 (army green) 1274200-227000 ZT310－V Rear left pedal bracket assembly ZT310－V Rear left pedal bracket assembly (dark gray 4064200-017051 matte) 1274200-226000 ZT310－V Rear right pedal bracket assembly ZT310－V Rear right pedal bracket assembly (dark 4064200-008051 gray matte)
  • Page 49 ●When reassembling, apply a proper amount of grease to the yellow surface indicated by arrow b. Note that the slider top sheet needs to hold the slider. ●From June 16, 2020, when purchasing the ZT310-V rear footrest bracket for the old users, you must also purchase a 1274200-286000 ZT310-V rear footrest top plate hinge pin (15).
  • Page 50 ●From June 16, 2020, when purchasing the ZT310-V rear footrest bracket for the old users, you must also purchase a 1274200-286000 ZT310-V rear footrest top plate hinge pin (15).
  • Page 51 6、COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change engine oil COMPONENT PART NO. PART NAME CAUTION 1050854-002000 ZT180MN Engine oil level gauge 1244100-033000 Sealing gasket 12×φ20×2 1251100-066093 M12×1.5×15 Oil draining bolt 24N.m PROCEDURE: ●Drain off the engine oil First remove the lower shroud assembly.Drain with a suitable tool to prevent oil from contaminating the cover. Park the motorcycle with side stand on flat ground.
  • Page 52 6、COOLING SYSTEM COMPONENT Fig.2 COOLING SYSTEM Change engine oil filter COMPONENT PART NO. PART NAME CAUTION 1251100-102000 non-standard bolt M6×16（304 stainless steel） 1274100-018000 anti-hot plate sleeve, muffler 1251300-056093 M6 Cover type 9 degree nut 12±1.5N.m 4050954-002000 ZT180MN Engine oil refined filter cover（Titanium） 1051454-004000 55×2.5 O-ring after-sale 1051454-005000 ZT180MN Engine oil refined filter seal ring...
  • Page 53 COMPONENT PART NO. PART NAME CAUTION 1274200-188001 ZT310-V sub-water tank PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the "L" line, the coolant should be replenished in time. If the auxiliary tank has no or only a small amount of coolant, check the cooling system first, and remove the leak before adding it.
  • Page 54 6、COOLING SYSTEM COMPONENT Fig.4 COOLING SYSTEM Radiator covercomponent 1 COMPONENT PART NO. PART NAME CAUTION 1251100-121093 non-standard bolt M6×25 (color zinc) 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1） 1224100-010000 ZT250－S swell nail 1251100-102000 non-standard bolt M6×16（304 stainless steel） PROCEDURE: ●Radiator decorative cover assembly Remove the bolt ⑴...
  • Page 55 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1） 1224200-115000 ZT310-V radiator trim cover left rear 4044201-244052 ZT310-V radiator trim cover front left (dark grey) PROCEDURE: ●Radiator decorative cover assembly Remove the self-tapping screws ⑴, and pry the four snaps in the direction indicated by the arrow to separate the right rear part ⑵...
  • Page 56 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) 1274200-079000 ZT310 water pipe clamp（φ9） 1244200-069000 ZT310-V sub water tank leakage pipe 1274200-188001 ZT310-V sub water tank 1274200-088000 ZT310 water pipe clamp（φ10.5）...
  • Page 57 COMPONENT PART NO. PART NAME CAUTION 1051454-014000 9.8×2.5 acrylic o-ring 1274200-186000 ZT310-V Frame bypass oil pipe 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251100-089094 oil bolt M14×1.50×32 30±2N.m 1244100-034000 combined sealing gasket φ14×φ20×2 1274200-189000 ZT310-V Engine outlet oil pipe...
  • Page 58 6、COOLING SYSTEM COMPONENT Fig8 COOLING SYSTEM Draining cooling liquid COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16(304 stainless steel) 1274100-018000 ZT250-S muffler anti-scalding bushing 1251112-001093 M6×16 Hex flange bolt（environmental color zinc） 1051654-002000 Seal gasketφ6×13×1.8 PROCEDURE: ●Engine decorative cover assembly Remove 3 bolts ⑴...
  • Page 59 6、COOLING SYSTEM COMPONENT Fig.9 COOLING SYSTEM Main water tank assembly 1 COMPONENT PART NO. PART NAME CAUTION 1224100-037000 0 grade flame retardant cable tie (black 2.5×100) 1274200-090000 ZT310 Hoop of cooling liquid tube（φ26） 1251112-002093 M6×30 Hexagon flange bolts (color zinc) 1244200-068000 ZT310-R engine inlet water pipe 1274200-041000 ZT310 Cooling liquid tube clamp（φ26）...
  • Page 60 ●From May 14, 2020, the new main water tank will be switched, and the old water tank will be discontinued. You need to purchase the "1274200-267021 ZT310-V main water tank (with temperature control switch / right small return water)" and "1244200-113000 ZT310 -V small circulation water pipe (right return water) ".
  • Page 61 7、FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable clearance adjustment COMPONENT PART NO. PART NAME CAUTION Throttle Refueling Line Throttle Return Line Clutch cable 1244200-046000 ZT310－V clutch line sheath PROCEDURE: ●Throttle line Use an open-end wrench to loosen the lock nut ① on the throttle refueling line ⑴ or the return line ⑵, and turn the adjustment screw ②...
  • Page 62 7、FRONT FORK COMPONENT Fig.2 FRONT FORK Light height adjustment COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250－S swell nail 1224200-117000 Decorative hood over ZT310－V headlamp 1251100-102000 non－standard bolt M6×16（304 stainless steel） 1250205-040095 GB70.1 inner hex bolt M8×16（color Zinc） PROCEDURE: ●Decorative hood over headlamp Remove the center of the expansion screw ⑴...
  • Page 63 7、FRONT FORK COMPONENT Fig.3 FRONT FORK Replacement clutch cable COMPONENT PART NO. PART NAME CAUTION Clutch line 1244200-046000 ZT310－V protective rubber sleeve PROCEDURE: ●Remove the cluch line Use an open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③...
  • Page 64 7、FRONT FORK COMPONENT Fig.4 FRONT FORK Replace the throttle line COMPONENT Delphi EFI PART NO. PART NAME CAUTION Throttle Refueling Throttle Return Line 1224100-030000 Pin tie (Black 4.8×130） 1224100-051000 0 Flame retardant tie (black 2.5×100) 1244100-042000 ZT250－R Right handlebar rubber sleeve Right handlebar switch 1250205-031091 GB70.1M6×30 (stainless steel) Right handleabar switch...
  • Page 65 7、FRONT FORK COMPONENT Fig.5 FRONT FORK Steering adjustment COMPONENT PART NO. PART NAME CAUTION 1251300-045000 ZT250－S Upper connection plate decorative nut 100N·m 1251500-050000 ZT250－S Upper connection plate gasket φ18.5×φ39×1 1250205-023000 GB70.1 Hexagon M8×35 (color zinc) 22～24N.m 1134100-007000 ZT250－S Adjusting nut lock washer 1251300-046093 ZT250－S Direction column adjusting nut M24X1 1244100-015000 ZT250－S Adjusting nut pad 1224100-005000 ZT250－S Direction column dust cover...
  • Page 66 7、FRONT FORK COMPONENT Fig.6 FRONT FORK Add brake fluid, rocker adjustment COMPONENT PART NO. PART NAME CAUTION 1134100-032000 ZT250－R Right Hand Rocker (Machine) 1100300-044000 Front brake main pump component (without handle) 1251513-013000 Disc brake copper washer φ15×φ10.2×1.5 1251100-112000 Disc brake oil pipe bolt M10×1－22 32N.m PROCEDURE: CAUTION:...
  • Page 67 7、FRONT FORK COMPONENT Fig.7 FRONT FORK Replace the front brake pad COMPONENT PART NO. PART NAME CAUTION 1100100-091000 ZT250－S Front disc brake pad (H10) after-sales 1100100-570000 ZT310－T front brake caliper mounting plate after-sales PROCEDURE: ●Replace the front brake pad Use a screwdriver to remove the nut①. Remove pin ②...
  • Page 68 7、FRONT FORK COMPONENT Fig.8 FRONT FORK Front wheel component COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 Hexagon M8×35 (color zinc) 20N.m 1094100-033000 ZT250－R Front wheel hollow shaft 1094100-008000 ZT250－R Front wheel left sleeve 1100100-418000 ZT310－R1 Front brake disc (300×4.5) 1251100-117093 Non－standard internal hexagon bolt M8×25 25N.m 1274200-168021 ABS gear ring(40T)
  • Page 69 7、FRONT FORK COMPONENT Fig.9 FRONT FORK Front mudguard & wheel speed sensor component COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flange face full thread bolt 1224100-044000 Wheel speed sensor clamp 1251100-080094 Non－standard bolt M8×37 (color zinc) 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 1184200-045000 DF30wheel speed sensor 1251100-102000 Non－standard bolt M6×16 (304 stainless steel) 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5...
  • Page 70 7、FRONT FORK COMPONENT Fig.10 FRONT FORK Headlights assembly 1 COMPONENT PART NO. PART NAME CAUTION 1250205-040095 GB70.1 inner hex bolt M8×16（color Zinc） 1250501-007093 GB93φ8(color zinc） 1224200-008000 ZT310－R line card nail 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1251100-102000 Non－standard bolt M6×16 (304 stainless steel) PROCEDURE: ●Headlights assembly Refer to the steps of the front light adjustment to remove the decorative cover on the headlights and turn the...
  • Page 71 7、FRONT FORK COMPONENT Fig.11 FRONT FORK Headlights assembly 2 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 non－standard bolt M6×16（304 stainless steel） 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1） 1251100-102000 non－standard bolt M6×16（304 stainless steel） 1174200-026000 ZT310 －V headlight 1274200-133000 ZT310－V headlight lower bracket 1240400-007000 battery holder buffer aprons 1264100-006000 ZT250－S Pedal circlip...
  • Page 72 7、FRONT FORK COMPONENT Fig.12 FRONT FORK Headlights assembly 3 COMPONENT PART NO. PART NAME CAUTION 1224200-121000 ZT310 －V storage box 1170300-063000 front left turn signal light 1224200-122000 ZT310－V front turn signal left bracket 1224200-123000 ZT310－V front turn signal right bracket 1170300-064000 front right turn signal light 1244100-004000 ZT250－S Flanging bushing buffer 1274200-132000 ZT310－V headlamp left bracket...
  • Page 73 7、FRONT FORK COMPONENT Fig.13 FRONT FORK Right handlebar component COMPONENT PART NO. PART NAME 备注 1194100-002000 ZT250－S Right rearview mirror CAUTION 1100300-044000 Front disc brake main pump component (without handle 1134100-032000 ZT250－R Right Hand Rocker (Machine) 1134200-023000 ZT250－R Balancing block 1244100-042000 ZT250－R Right hand rubber sleeve Right handleabar switch 1250205-031091 GB70.1M6×30 (stainless steel)
  • Page 74 7、FRONT FORK COMPONENT Fig.14 FRONT FORK Left hand component COMPONENT PART NO. PART NAME CAUTION 1194100-001000 ZT250－S left rear view mirror 1134200-011000 ZT310－V left hand rocker arm component Left hand switch 1250205-031091 GB70.1M6×30 (stainless steel) Left handlebar switch 1244100-041000 ZT250－R left hand rubber sleeve 1134200-023000 ZT250－R balance block 1134200-010000 ZT310－V left hand rocker arm (machine plus) 1244200-046000 ZT310－V protective rubber sleeve...
  • Page 75 7、FRONT FORK COMPONENT Fig.15 FRONT FORK Direction handle&TFT Instrument COMPONENT PART NO. PART NAME CAUTION 1224100-025000 ZT250－SM8 bolt decorative buckle 1250205-023000 GB70.1 Hexagonal M8×35 1032142-062051 ZT310－V direction clamp Direction 1250301-020093 GB6170M6（environmental color） 8～12N.m 1250502-010093 GB96.1φ6（environmental color） 1244200-092000 ZT310 TFT instrument cushioning rubber 1164200-006000 ZT310 TFT instrument 1164200-010000 ZT310 TFT instrument（60T）...
  • Page 76 7、FRONT FORK COMPONENT Fig.16 FRONT FORK Front shock absorber, upper plate component COMPONENT PART NO. PART NAME CAUTION 1251300-045000 ZT250－S upper plate decorative nut (chrome plated) 1251500-050000 ZT250－S upper plate gasket φ18.5×φ39×1 1250205-023000 GB70.1 Hexagonal M8×35 (environmental color zinc) 25N.m 1114200-002000 ZT310－V front left shock absorption Includede reflective sheet...
  • Page 77 7、FRONT FORK COMPONENT Fig.17 FRONT FORK Uplink plate, direction handle block component COMPONENT PART NO. PART NAME CAUTION 1134200-019000 ZT310－V direction pad assembly 1274200-018000 ZT310－R upper plate gasket 1244200-008000 ZT310－R upper plate buffer rubber 1134200-004000 ZT310－R upper plate 1251700-065000 ZT310－R bushing φ10×φ12×41 1251300-057093 Non－standard nut M10×1.5 (Dacro) 40N.m PROCEDURE:...
  • Page 78 ●The precautions for brake fluid are described in the previous section. ●The torque of the four tubing nut joints of the hydraulic control unit is 18N.m ●Starting from September 1, 2020, the ZT310-V hydraulic control unit mounting bracket will add an M8 spot welding nut as shown in the figure.
  • Page 79 7、FRONT FORK COMPONENT Fig.19FRONT FORK ABS brake system－2 COMPONENT PART NO. PART NAME CAUTION 1251100-112000 Disc brake tubing bolt M10×1－22 32N.m 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) PROCEDURE: ●Front disc brake main pump Cut three straps ⑶...
  • Page 80 7、FRONT FORK COMPONENT Fig.20FRONT FORK ABS brake system－3 COMPONENT PART NO. PART NAME CAUTION 1251100-080094 Non－standard bolt M8×37 (environmental color zinc) 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 1224200-127000 Zt310－t front wheel WSS wire clip 1184200-045000 DF30 wheel speed sensor 1251100-112000 Disc brake tubing bolt M10×1－22 32N.m 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5...
  • Page 81 7、FRONT FORK COMPONENT Fig.21FRONT FORK ABS brake system－4 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non－standard bolt M6×16 (304 stainless steel) 1251100-121093 Non－standard bolt M6×25 (environmental color) 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) 1274200-246000 ZT310－V rear disc brake main pump bracket PROCEDURE:...
  • Page 82 7、FRONT FORK COMPONENT Fig.22FRONT FORK ABS brake system－5 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 hex flange face full thread bolt 1224100-044000 Wheel speed sensor clamp 1224200-003000 ZT310－Z rear disc brake pipe clamp 1251100-102000 Non－standard bolt M6×16 (304 stainless steel) 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 1184200-045000 DF30 wheel speed sensor...
  • Page 83 8、FUEL TANK COVER COMPONET Fig. 1 FUEL TANK Fuel tank assembly COVER COMPONET PART NO. PART NAME CAUTION 1050954-027000 ZT310－V EFI high pressure tubing assembly 1274200-088000 ZT310 water pipe hoop (φ10.5) 1244200-095000 ZT310－V carbon canister adsorption tube (φ5×φ11) 24N.m 1250205-043093 Gb70.1m8×55 (environmental color) 【1】...
  • Page 84 8、FUEL TANK COVER COMPONET Fig. 2 FUEL TANK fuel Tank middle cover assembly COVER COMPONET PART NO. PART NAME CAUTION 1224100-010000 ZT250－S expansion nail 1251100-102000 Non－Standard bolt m6×16 (304 stainless steel) 1274100-057095 Flanging bushingφ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushion rubber (φ8.5×φ14×1) 1184200-002000 ZT310 electronic fuel tank lock 1224100-033000 ZT250－S threaded fuel tank cap 4044201-262052 ZT310－V fuel tank cover (dark gray)
  • Page 85 8、FUEL TANK COVER COMPONET Fig.3 FUEL TANK Change engine oil COVER COMPONET PART NO. PART NAME CAUTION 1274100-090000 ZT250－S fuel tank cover rotating shaft 1224100-014000 ZT250－S fuel tank cover rotary damping 1224200-126000 ZT310－V fuel tank cover rotating bracket ZT250－S torsion spring of tank outer cover rotating 1260100-255000 shaft 1260100-215000 ZT310－T storage box cover rotating shaft limit circlip...
  • Page 86 8、FUEL TANK COVER COMPONET Fig. 4 FUEL TANK Oil pump COVER COMPONET PART NO. PART NAME CAUTION 1251100-101000 Non－Standard bolt m6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushion rubber (φ8.5×φ14×1) 1244200-083000 ZT310－V fuel tank cushion rubber 1250105-137093 Gb5789m6×16 (environmental color) 1050954-021000 T02 built－in fuel pump －ZT310v 1224100-033000 ZT250－S threaded fuel tank cap...
  • Page 87 8、FUEL TANK COVER COMPONET Fig. 5 FUEL TANK Fuel tank front trim cover COVER COMPONET PART NO. PART NAME CAUTION 1251100-102000 Non－Standard bolt m6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushion rubber (φ8.5×φ14×1) 1224200-119000 ZT310－V fuel tank middle decoration cover 1184200-100000 ZT310 dual port usb charging cable 1244200-109000 ZT310 dual port universal usb charging cable cover After sale...
  • Page 88 8、FUEL TANK COVER COMPONET Fig. 6 FUEL TANK Lower tank cover COVER COMPONET PART NO. PART NAME CAUTION 1251100-102000 Non－Standard bolt m6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushion rubber (φ8.5×φ14×1) 1251100-101000 Non－Standard bolt m6×12 (304 stainless steel) ZT310－V fuel tank left decorative cover lower part 4044201-235051 (dark gray matte)
  • Page 89 8、FUEL TANK COVER COMPONET Fig. 7 FUEL TANK Fuel tank trim cover assembly 1 COVER COMPONET PART NO. PART NAME CAUTION 1251300-063093 Splint m6×11×15 ( color zinc) 1224100-010000 ZT250－S expansion nail 1251100-101000 Non－Standard bolt m6×12 (304 stainless steel) 1240300-021000 HJ125－6 shroud glass strip (1.5m) 0.17 4034200-010015 ZT310－V bright red fuel tank Bright red...
  • Page 90 8、FUEL TANK COVER COMPONET Fig. 8 FUEL TANK Fuel tank trim cover assembly 2 COVER COMPONET PART NO. PART NAME CAUTION 4044201-239015 ZT310－V fuel tank left decorative cover (bright red) ZT310－V fuel tank left decorative cover (bright 4044201-239031 yellow) ZT310－V fuel tank left decorative cover (bright 4044201-239021 black) ZT310－V fuel tank left decorative cover (bright...
  • Page 91 9、SIDE COVER COMPONENT Fig.1 SIDE COVER SIDE COVER COMPONENT COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S Expansion nail 1244100-061000 ZT250 anti-water rubber of frame 1250105-018091 GB5789 M8×70（white zinc） 4044201-256051 ZT310－V Bumper decorative ball（Dark gray matte） ZT310－V Right side cover（Dark gray matte/Red 4044201-301051 stickers/V310）...
  • Page 92 10、GUARD BAR COMPONENT Fig.1 GUARD BAR Guard bar assembly 1 COMPONENT PART NO. PART NAME CAUTION 1244100-061000 ZT250 anti-water rubber of frame 1250105-018091 GB5789 M8×70（white zinc） Flanging bushing φ8.2×φ11×4.5＋φ16× 1251700-058093 1.5(environmental color) 1240300-071000 Flanging bushing rubber （φ11×φ16×1） 4044201-256051 ZT310－V Bumper decorative ball（Dark gray matte） 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1250201-032093 GB818M5×16 (environmental color) ZT310 electric jet ignition coil...
  • Page 93 10、GUARD BAR COMPONENT Fig.2 GUARD BAR Guard bar assembly 2 COMPONENT PART NO. PART NAME CAUTION 1251300-057093 non-standard nuts M10×1.5 (color zinc) 1251100-082093 non-standard bolt M10×1.5×20 1251100-132003 non-standard bolt M10×1.5×80 1251100-137000 non-standard boltM10×1.5×100 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 4024200-054000 ZT310－V Guard bar connecting pipe PROCEDURE: ●Bumper assembly...
  • Page 94 10、GUARD BAR COMPONENT Fig.3 GUARD BAR Guard bar assembly 3 COMPONENT PART NO. PART NAME CAUTION 1144200-038000 ZT310－V Left bumper assembly 4114200-001051 ZT310－V Left bumper assembly (dark gray matte) 1244100-089000 ZT250-R guard bar anti-drop glue (outside association) 1251100-083094 Non-standard bolt M10×1.5×50 (black zinc) 1244100-061000 ZT250 anti-water rubber of frame 1251100-101000 non-standard bolt M6×12 (304 stainless steel) 1274200-037000 ZT310－R support of disc brake lock...
  • Page 95 10、GUARD BAR COMPONENT Fig.4 GUARD BAR Engine decorative cover components COMPONENT PART NO. PART NAME CAUTION 1251300-063093 plywood M6×11×15（color zinc） 4044201-344051 Engine decorative cover left front（Dark gray matte red） 4044201-336051 yellow Engine decorative cover left front（Dark gray matte yellow） 4044201-246051 black Engine decorative cover left front（Dark gray matte）...
  • Page 96 11、REAR COVER COMPONENT Fig.1 REAR COVER Electric device box cover component COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1） 1224200-112000 ZT310 -V Electrical device box cover 1244100-072000 ZT250-R Battery straps 1184100-116000 ZT250 lithium battery PROCEDURE:...
  • Page 97 11、REAR COVER COMPONENT Fig.2 REAR COVER Electrical device box component (colloid battery) COMPONENT PART NO. PART NAME CAUTION 1244200-111000 ZT310 Gel Battery Bands 1184200-099000 ZT310 colloid battery (6-FM-10/10Ah) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 12±1.5N.m 1274100-057095 Flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 4044201-467051 ZT310-VX battery bottom cover (dark gray matte) M6×16 hexagon flange bolts (environmental protection...
  • Page 98 1244200-005000 ZT310－R buffer rubber of head cover 1274200-146000 Zt310-v rear backrest rubber holder 4024200-053051 Zt310-v rear backrest 4024200-074051 Zt310-v rear backrest (dark gray matte) 4044201-257051 Zt310-v rear decoration cover front cover 4044201-258051 Zt310-v rear decoration cover rear cover without backrest...
  • Page 99 11、REAR COVER COMPONENT Fig.4 REAR COVER Tail skirt taillight component 1 COMPONENT PART NO. PART NAME CAUTION 1184200-016000 ZT310 PKE buzzer 1184200-053000 ZT310PKE external single antenna PROCEDURE: ●buzzer Find the connector of the buzzer ⑴ close to the side cover on the front left side of the rear cover, and press the card of the white plug to remove the plug.Move the buzzer after back and forth with a hot air gun or hair dryer with heat.
  • Page 100 PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1274200-138000 ZT310-V Rear cover trim cover holder 4044201-290052 Rear cover left trim cover (dark grey with red sticker) 4044201-292052 yellow...
  • Page 101 1250105-142093 GB5789M8×20（color zinc） 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 4024200-044052 ZT310-V rear aluminimum holder 4024200-073051 ZT310-V rear aluminum alloy bracket (dark gray matte) 4044201-255051 ZT310-V PKE cover (dark grey) 1251100-117093 Non-standard inner hex bolt M8×25（color zinc） 1240300-071000 Flanging bushing rubber （φ11×φ16×1）...
  • Page 102 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274100-057095 Flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1174200-029000 ZT310-V Stop light 1174200-027000 ZT310-V rear left light 4044201-252051 ZT310-V rear cover dark grey 1174200-028000 ZT310-V rear right light 1251300-063093 Plywood M6×11×15（color zinc） PROCEDURE: ●Rear light First pull out the plug of the left rear tail lamp ⑸...
  • Page 103 11、REAR COVER COMPONENT Fig.8 REAR COVER ZT310 -V Electrical device box component COMPONENT PART NO. PART NAME CAUTION 1251100-101000 non-standard bolt M6×12 (304 stainless steel) ZT310 PKE controller (single antenna) stop selling 1184200-137000 ZT310 PKE Assembly (Hand Ring Edition) 1251100-102000 non-standard bolt M6×16（304 stainless steel） 1274100-057095 flanging bushing φ6.2×φ8.5×3.5＋φ14×1.5 1244100-052000 buffer rubber of flanging bushing （φ8.5×φ14×1）...
  • Page 104 11、REAR COVER COMPONENT Fig.9 REAR COVER External battery start PKE system COMPONENT PROCEDURE: ●Emergency handling method after the battery is destroyed or the battery is exhausted for too long: Remove the PKE cover and pull out the charging port.Unplug the charger plug and insert the special lithium battery charger for manual charging.Pay attention to fire prevention and ventilation during charging.Pay attention to the charging time and do not overcharge Find a 15A fuse and wind a wire around any one of the fuses as shown in the left side.
  • Page 105 ●Cushion rubber and belt, purchased separately If the cushion rubber aging or excessive wear of the belt can be purchased on the Zontes official website. The corresponding installation position is shown in the lower left figure.
  • Page 106 13、MUFFLER COMPONENT FIG.1 MUFFLER Muffler component 1 COMPONENT PART NO. PART NAME REMARKS 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1251112-002093 M6×30 Hexagon flange bolts (color zinc) 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) PROCEDURE: ●Muffler assembly Remove the shroud assembly according to the step of "lower shroud assembly 1".
  • Page 107 1251100-135000 non-standard bolt M10×1.5×95(Dacromet) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc)) 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) 10N.m 4024200-058035 ZT310-V Muffler Left Anti-scalding Plate (Titanium) 1251300-057093 non-standard nuts M10×1.5 (color zinc) 65±5N.m 1251300-058093 hexagonal nut 1020241-094000 muffler flange 1250205-023000 GB70.1 inner hexagonal M8X35 (army green)
  • Page 108 Muffler component3 COMPONENT PART NO. PART NAME REMARKS 1250205-023000 GB70.1 inner hexagonal M8X35 (army green) 1274200-226000 ZT310-V Rear Right Foot Support Assembly 1250303-011093 GB6177.1M8(environmental color) 1070100-133000 engine exhaust outlet seal 1050953-008000 OSM planar oxygen sensor 25322728 Delphi 1050954-026000 LSF oxygen sensor...
  • Page 109 PART NAME REMARKS 1251100-101000 non-standard bolt M6×12 (304 stainless steel) 1274100-018000 anti-hot plate sleeve, muffler 1244100-017000 muffler hot plate rubber buffer 4044201-243051 ZT310-V Muffler Decorative Cover (Deep Gray Dumb 1124200-007000 ZT310-V Muffler (Self-made/China IV) Delphi ZT310-V Muffler (Homemade/China IV/Bosch EFI 1124200-018000...
  • Page 110 14、LOWER SHROUD COMPONENT FIG.1 LOWER SHROUD Lower shroud component-1 COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250－S Flanging bushing buffer 1251112-005093 M6×75 Hexagonal flange bolt (color zinc) 12±1.5N.m 1274200-130000 ZT310－V left support of lower wind deflector 1274200-131000 ZT310－V right support of lower wind deflector 1251112-003093 M6×45 Hex flange surface 9.8 bolts (color zinc) 12±1.5N.m...
  • Page 111 14、LOWER SHROUD COMPONENT FIG.2 LOWER SHROUD Lower shroud component 2 COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanged bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Flange bushing buffer (φ8.5×φ14×1) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-108000 ZT310－V middle part of lower wind deflector 1244100-004000 ZT250－S Flanging bushing buffer 4044201-241051 Left support of lower wind deflector(grey matt）...

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