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7、FRONT FORK COMPONENT
Fig.3 FRONT FORK
COMPONENT
NO.
PART NO.
1
1154300-008000 ZT350-V clutch cable
2
1244200-046000 ZT310-V clutch cable sheath
3
1244300-023000 ZT310 rubber buckle (50mm)
PROCEDURE:
●Remove the cluch line
Use an 14# open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to
the top of the thread of the adjusting screw, and screw the nut ③ to the bottom to completely separate from
the thread. Separate the clutch wire core connector from the bracket ⑤, close the nut ③ to the black sheath
with one hand, and remove the adjustment screw ① from the bracket ④ with one hand.
First,move away the protective rubber sleeve ⑵ and the nut ⑥ is loosened with the pliers; the nut ⑥ and
the adjusting screw ⑦ are rotated to the same position as the groove on the rocker arm, and remove the
cable from the rocker arm seat.
First untie the thread buckle ⑶.
Remove the clutch line.
Remove the protective sleeve ⑵ from the clutch cable⑴.
●Install the clutch line
Put protective rubber sleeve ⑵ into clutch elbow.
After inserting the clutch cable joint into the rocker arm, screw the nut ⑥ and the adjusting screw ⑦ to the
groove on the rocker arm.
Assemble the clutch cable into place according to the original alignment.
Rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③ to the bottom to
completely separate from the thread.
Take the nut ③ close to the black sheath with one hand and insert the adjustment screw ① into the bracket
④ with one hand.
Insert the clutch core connector into the hole of the bracket ⑤.
Initially position the nut ② first, adjust the free stroke adjustment in the clutch cable adjustment, and then
lock the nut ③.
Finally, reset the protective rubber sleeve ⑵.
CAUTION:
●The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●Before replacing the clutch line, it is necessary to disassemble the seat cushion, fuel tank, liner, side cover,
etc.
CHK
Replacement clutch cable
ADJ
PART NAME
QTY
1
1
2
63
CAUTION
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