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6、COOLING SYSTEM COMPONENT
Fig.1 COOLING SYSTEM
COMPONENT
NO.
PART NO.
1
1051161-012000 M24×2 oil filler plug
2
1051461-007000 25×3.1 Hydrogenated nitrile rubber O-ring
3
1244100-033000 Combined sealing gasket 12×φ20×2
4
1251100-066093 M12×1.5×15 ablassschraube (color Zinc)
PROCEDURE:
●Drain oil
Park the motorcycle with side stand on flat ground.Place holder to collect wasted engine oil under the oil
drain bolt.
Use a 14# sleeve to remove the bolt ⑷ on the left side of the engine and remove the combined gasket ⑶.
Rotate counterclockwise and unscrew the oil filler plug⑴.
Wipe off the dirty oil with clean nonwovens. Be sure that the surface of oil draining bolt and sealing gasket
are not scratched and has no inpurity before reassembling. Torque on bolt is 24±4N.m. Too strong will
damage the thread. Too week will cause leakage of oil.
●Change engine oil
Add from opening on right crankcase of engine 1.6L(1.7L if oil filter is changed) new engine oil of SAE 10W-
50/10W-40 with API SM degree or higher. Then tighten the oil filler plug⑴,pay attention to check the O-ring⑵
is damaged or aging,and do not leak.
Start the engine and test it under different rotation speed for 2 minuts. Check if the engine oil leaks.
Idle for 5 minutes and then shut down for 3 minutes. Observe the oil level through the oil window. If the
liquid level is lower than the minimum oil level mark, add new oil to the maximum oil level mark. Check again
for leakage according to the above method.
CAUTION:
●Disassembling the cooling system while the motorcycle is hot is prohibited. Wait until the engine and
muffler cool down thoroughly for the manipulation.
●Wasted engine oil should be collected and hand over to qualified facilities for further treatment. Do not
pour the oil anywhere and avoid pollution of environment and water source.
●Changing the O-ring⑵ and the sealing gasket⑶ every time when changing the engine oil is suggested.
●As the crankshaft connection rot has bearing bush, whild changing the engine oil, make sure the engine has
at least 1L before starting the engine. If not, the bearing bush can be damaged or the crankshaft can be
seized.
CHK
Change engine oil
ADJ
PART NAME
QTY
1
1
1
1
52
CAUTION
24±4N.m
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