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2、FRAME & ENGINE COMPONENT
Fig.4 FRAME&ENGINE
NO.
PART NO.
1
1251100-291000 Non-standard bolt M10×1.5×55(Dacromet)
2
1251300-057093 Non-standard nut M10×1.5(Dacromet)
3
1251112-020000 GB5187 non-standard bolt M12×1.25×153
4
1250305-009091 GB6187.1 M12×1.25(White Zinc)
5
1251100-132003 Non-standard bolt M10×1.5×80 (Dacromet)
6
1274300-082000 ZT350-R engine hanger
7
1251112-019000 GB5187 non-standard bolt M12×1.25×85
PROCEDURE:
●Rear shock absorber reinforcement plate assembly
Make sure that the vehicle is supported firmly, and the rear flat fork assembly of the rear wheel cannot be
supported because the rear shock absorber assembly needs to be removed later. Use a 14# sleeve to fix the
head of the bolt (3) on the right side, and use a 17# sleeve to remove the nuts (4) at three places a, b, and c
on the left side. Do not remove the bolt (3) yet. Note that the other 2 places only need to loosen the nut ⑷
for about 5 turns, which is convenient for subsequent removal of the rear shock absorber assembly.
Use a 14# sleeve to fix the head of the bolt (1) on the left and left side, and then remove the nut (2) with a
14# sleeve to ensure that the whole vehicle is stable, and then one person gently shakes the rear wheel rear
flat fork assembly up and down, and one person pulls out the bolt (1).
After holding the rear shock absorber assembly, pull out the bolts (3) at a, b, and c, and then remove the rear
shock absorber assembly.
Insert the bolts at the 3 places indicated by the arrows in Figure 2 back.
●Hanging piece
Use a 14# sleeve on the left to fix the heads of the two bolts ⑸ above the hanger, and remove the nut 2 on
the right 14# sleeve.
Use a 14# Torx wrench on the right to fix the heads of the two nuts (2) above the hanging piece, and remove
the bolts (5) on the left 14# socket.
●Bracket
Use a 14# sleeve on the left to separate the heads of the 2 bolts ⑺ at the bracket, and remove the nut ⑷ on
the right 17# sleeve. Do not remove bolt ⑺ and bracket assembly yet.
●Starter motor
Open the protective cap indicated by the arrow in Figure 3 on the right side, remove the upper nut with a 10#
sleeve, and then pull out the cable, and screw the nut back to the motor to avoid loss. Or remove the nut on
the red positive end of the starter relay on the upper right side of the air filter, and then remove the positive
wire of the motor. This method is difficult and requires re-routing the positive wire, so it is not recommended.
After removing the protective cap at the bottom, use an 8# Torx wrench to remove the bolt, then remove the
negative wire and the ground wire of the main cable, and screw the bolt back.
●Clutch line
Refer to the method of adjusting the clutch wire to remove the engine end of the clutch wire
CHK
FRAME&ENGINE 3
ADJ
QTY
PART NAME
1
5
5
7
4
2
2
17
CAUTION
65±5N.m
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