Zontes ZT310-X1 2021 Service Manual
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Zontes ZT310-X1 2021 Service Manual

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ZT310-X1/X1 GP
Service manual
2021/11/22

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Summary of Contents for Zontes ZT310-X1 2021

  • Page 1 ZT310-X1/X1 GP Service manual 2021/11/22...
  • Page 2 Contents Table of Contents Page Table of Contents……………………………………………………………………………………………………………………………………………………………………………………………… Frame component 1.1 Electrical Device component-1 ………………………………………………………………………………………………………………………………………………………………………………… Main harness, dump switch, relay, flasher, rectifier, ignition coil 1.2 Electrical Device component-2 ………………………………………………………………………………………………………………………………………………………………………………… Flameout switch, horn, wake-up switch 1.3 Frame plastic parts……………………………………………………………………………………………………………………………………………………………………………………………… Set clamp, side cover round glue, fuel tank liner limit glue 1.4 Directional Column component…………………………………………………………………………………………………………………………………………………………………………………...
  • Page 3 Contents Table of Contents Page 4.2 sprocket guard………………………………………………………………………………………………………………………………………………………………………………………………… Removing the sprocket guard 4.3 Sprocket assembly 1…………………………………………………………………………………………………………………………………………………………………………………………… 4.4 Sprocket assembly 2…………………………………………………………………………………………………………………………………………………………………………………………… Disassemble the sprocket assembly 4.5 Rear wheel component 1……………………………………………………………………………………………………………………………………………………………………………………… Decomposed rear rim component 4.6 Rear wheel component 2……………………………………………………………………………………………………………………………………………………………………………………… Demolition of rear wheel bearing, rear disc brake disc, rear sub-mud assembly 4.7 Rear sub-slab assembly 1………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 4 Contents Table of Contents Page 5.5 Left footrest component-1……………………………………………………………………………………………………………………………………………………………………………………… Remove the left foot support component and the shift lever component 5.6 Left footrest component-2……………………………………………………………………………………………………………………………………………………………………………………… Decomposition shift lever component, front left pedal component 5.7 Left footrest component-3……………………………………………………………………………………………………………………………………………………………………………………… Decompose the left footrest component Cooling system component 6.1 Change the oil……………………………………………………………………………………………………………………………………………………………………………………………………...

  • Page 5: Table Of Contents

    Contents Table of Contents Page Disassemble Lower shroud component Front fork component 8.1 Throttle/clutch cable clearance adjustment, light height adjustment…………………………………………………………………………………………………………………………………………… Adjust the throttle line, clutch cable free travel; adjust the headlights light height 8.2 Replacement clutch cable……………………………………………………………………………………………………………………………………………………………………………………… 8.3 Replace the throttle line………………………………………………………………………………………………………………………………………………………………………………………… 8.4 Steering adjustment……………………………………………………………………………………………………………………………………………………………………………………………...
  • Page 6 Contents Table of Contents Page 8.18 Left and right hood …………………………………………………………………………………………………………………………………………………………………………………………… Remove left and right hoods 8.19 Headlight component 1………………………………………………………………………………………………………………………………………………………………………………………… Remove headlight 8.20 Headlight component 2………………………………………………………………………………………………………………………………………………………………………………………… Headlights for sale 8.21 Left hand component…………………………………………………………………………………………………………………………………………………………………………………………… Remove left rear view mirror, left hand rubber sleeve, balance weight, left switch 8.22 Directional lever, upper plate, front shock absorbing component………………………………………………………………………………………………………………………………………………...
  • Page 7 Contents Table of Contents Page Tank liner component 10.1 Fuel Tank Box component（Small fuel tank）………………………………………………………………………………………………………………………………………………………………… Demolition tank box, PKE antenna 10.2 Tank liner component（Small fuel tank）……………………………………………………………………………………………………………………………………………………………………… 90 Demolition tank liner component, seat cushion fixing block 10.3 Tank liner（Small fuel tank）………………………………………………………………………………………………………………………………………………………………………………… Demolition tank liner, fuel pump, fuel tank cover bracket, fuel tank cap 10.4 Fuel Tank Box component（Big fuel tank）……………………………………………………………………………………………………………………………………………………………………...
  • Page 8 Contents Table of Contents Page 12.6 Right rear skirt component……………………………………………………………………………………………………………………………………………………………………………………… 103 Disassemble the right rear skirt component 12.7 Electrical Device Cover component…………………………………………………………………………………………………………………………………………………………………………… Disassembled device cover, ECU, relay and fuse box Battery and charging considerations 12.8 Electrical component box component 1………………………………………………………………………………………………………………………………………………………………………… 105 Disassembled device box component, electric device box lower cover 12.9 Electrical component box component 2…………………………………………………………………………………………………………………………………………………………………………...
  • Page 9 1、FRAME COMPONENT Fig.1 FRAME&ELECTRONIC Electronic parts COMPONENT-1 PARTS COMPONENT PART NO. PART NAME CAUTION 1184200-079000 ZT310-X1 wire harness assembly Delphi EFI 1184200-168000 ZT310－X1 Wire Harness component (Bosch) Bosch EFI 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1224100-037000 0 level antiflaming binding（black 3.6×295） 1184200-039000 ZT250－S Flasher 1244100-082000 ZT250－S Dump switch rabber 1184100-002000 ZT250－S Dump switch...
  • Page 10 1、FRAME COMPONENT Fig.2 FRAME&ELECTRONIC Electronic parts COMPONENT-2 PARTS COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Screw bolt 1274200-033000 ZT310－R No.2 holder of front disc oil pipe 1184200-004000 ZT310 Horn 1274100-017000 ZT250－S Cable clip 1224100-037000 frane retartant ribbon 1274100-095000 ZT250－S Holder of flameout switch cable 1184100-012000 ZT250－S Flameout switch 1250205-040095 GB70.1M8×16 Screw 1250303-010093 GB6177.1M6 (environmental color zinc)
  • Page 11 1、FRAME COMPONENT Fig.3 FRAME&ELECTRONIC Frame plastic parts PARTS COMPONENT PART NO. PART NAME CAUTION 1244100-019000 ZT250－S Inner fuel tank fix glue cushion 1240300-007000 HJ125－6 battery cushion 1244100-002000 ZT250－S side cover cushion 1244100-061000 ZT250 Frame water proof rubber plug 1224200-016000 ZT250－R Cable collection clip 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2）...
  • Page 12 ●Please check whether the steel beads of the conjoined body have abnormal phenomena such as partial abrasion Remove the upper dustproof cover⑷. and rust.If YES, please buy the regular accessories on ZONTES official website, if not, please be sure to grease Remove the down connected plate component⑺.
  • Page 13 PROCEDURE: ●Checking the cushion loop Checking whether the cushion loop ⑵ is frayed, if as it, please replace it on ZONTES website, fix the cushion loop well and paint the lubricating grease on it with appropriate tool. ●Replacing the engine oil filter screen Put the oil pan on the bottom and use the appropriate tools to remove the oil cold joint ⑸...
  • Page 14 2、FRAME&ENGINE Fig.1 FRAME&ENGINE FRAME&ENGINE 1 PART NO. PART NAME CAUTION 1251100-135000 Non-standard bolt M10×1.5×95 (Dacro) 1144200-008000 ZT310-X right upper guard bar 1244200-054000 ZT310-X protection bar protection glue 1251100-082093 Non-standard bolt M10×1.5×20 (Dacro) 1244100-061000 ZT250 frame waterproof rubber stopper 1251300-057093 Non-standard nut M10×1.5 (Dacro) 1274200-026000 ZT310-X lower shroud front right bracket 1144200-007000 ZT310-X lower right guard bar M6×45 hexagonal flange surface 9.8 bolt...
  • Page 15 2、FRAME&ENGINE Fig.2 FRAME&ENGINE FRAME&ENGINE 2 PART NO. PART NAME CAUTION 1251300-057093 Non-standard nut M10×1.5 (Dacro) 1020242-186000 ZT310-R upper right hanging piece 1020242-185000 ZT310-R top left hanging piece ZT180MN engine 1251300-067000 ZT250-R rear wheel hollow shaft nut 110±5N.m 1251100-086093 Non-standard bolt M10×1.5×112 (Dacro) 1252200-040000 ZT310-R1 rear flat fork hollow shaft 4024200-005000 ZT310-R bracket 1251100-132003 Non-standard bolt M10×1.5×80 (Dacro)
  • Page 16 3、INDUCTION SYSTEM COMPONENT FIG.1 INTAKE SYSTEM Intake system component(Delphi EFI) COMPONENT PART NO. PART NAME CAUTION 1050954-007000 39－N008 Fuel injector 1050954-008000 39－N008 Fuel injector fixator 1251112-001093 M6×16 Hexagon flange bolt（color zinc） 1050954-006000 ZT250-R Fuel injector high pressure oil pipe unit 1251300-063093 Plywood M6×11×15（Environmental protection）...
  • Page 17 3、INDUCTION SYSTEM COMPONENT FIG.2 INTAKE SYSTEM Intake system component (Bosch EFI) COMPONENT PART NO. PART NAME CAUTION 1244200-017000 ZT310－R Air filter large air inlet 1224200-171000 ZT310-T1 Air Filter (Bosch) 1251100-101000 Non-standard bolt M6×12（304stainless steel） 1251300-063093 Plywood M6×11×15（Environmental protection） 1051354-004000 Φ56×10 Hoop assembly 1050954-035000 ZT310-R Fuel injector high pressure oil pipe unit PROCEDURE: CAUTION:...
  • Page 18 3、INDUCTION SYSTEM COMPONENT FIG.3 INTAKE SYSTEM Intake system component (Bosch EFI) COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hexagon flange bolt（color zinc） 1244200-117000 ZT40 Throttle valve desorption rubber tubing 1050954-035000 ZT310-R Fuel injector high pressure oil pipe unit 1051454-016000 45×2.5 Fluorine rubber O-ring 1050954-034000 ZT180MN Intake pipe assembly (Bosch) 1050954-023000 EV14 Fuel injector G48 1050968-002000 ZT1P58MJ Fuel injector fixator...
  • Page 19 3、INDUCTION SYSTEM COMPONENT Fig.2 INDUCTION Induction system component SYSTEM COMPONENT PART NO. PART NAME CAUTION 1050954-009000 YH Carbon tank electromagnetic valve 1251100-101000 Non-standard bolts M6×12（304 stainless steel） 1250303-010093 GB6177.1M6（color zinc） 1251300-063093 Plywoord M6×11×15（color zinc） 1224200-158000 ZT310－R Carbon tank II (with fuel pipe) 1244200-004000 TB41 Throttle valve desorption rubber tubing Delphi EFI 1244200-117000 ZT40 Throttle valve desorption rubber tubing...
  • Page 20 3、INDUCTION SYSTEM COMPONENT Fig.3 INDUCTION Induction system component SYSTEM COMPONENT PART NO. PART NAME CAUTION ZT310 Air filter sponge filter element（carton 4134200-002000 packaging） PROCEDURE: ●Filter element If you need to maintain the filter element of the air filter, remove the seat cushion, the right side cover Take the two standard parts ①...
  • Page 21 4、REAR WHELL COMPONENT Fig.1 Rear wheel, swinging Adjustment chain arm assembly PART NO. PART NAME CAUTION 1251100-117093 Non standard hex socket bolt M8×25 1250501-004091 GB93φ10（white zinc） 1250503-006091 GB97.1φ10（white zinc） 1251100-204000 Non-standard Bolt M16×1.5×50（color zinc） 100N.m PROCEDURE: ●Rear auxiliary mud plate assembly Remove the bolt (1) at the bottom of the rear sub-slab assembly and remove the spring washer (2) and flat washer (3).
  • Page 22 4、REAR WHELL COMPONENT Fig.2 Rear wheel, swinging Sprocket baffle arm assembly PART NO. PART NAME CAUTION 1251100-101000 Non-standard Bolt M6×12（304 stainless steel） 1274100-057095 Bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Gum cushion, bush（φ8.5×φ14×1） 4044201-263063 ZT310-R1 sprocket baffle (bright blue) 4044201-264021 ZT310-R1 sprocket baffle (bright black) 4044201-263002 ZT310-R1 sprocket baffle (pearl white) 4044201-263051 ZT310-R1 sprocket baffle (dark gray) 4044201-263015 ZT310-R1 sprocket baffle (jewel red)
  • Page 23 4、REAR WHELL COMPONENT Fig.3 Rear wheel, swinging Sprocket assembly 1 arm assembly PART NO. PART NAME CAUTION 1251100-117093 Non standard hex socket bolt M8×25 1250501-004091 GB93φ10（white zinc） 1250503-006091 GB97.1φ10（white zinc） 1251100-204000 Non standard bolt M16×1.5×50(color zinc) 100N.m 1094100-062000 M35 nut locking spring 1251300-070000 Non standard nut M35×1.5(environmental color zinc) 200N.m 1080200-055000 ZT250－R 114 chain（CHOHO520HX/Open type）...
  • Page 24 4、REAR WHELL COMPONENT Fig.4 Rear wheel, swinging Sprocket assembly 2 arm component PART NO. PART NAME REMARKS 1274100-108000 Bushing Φ45×Φ35×5.5+Φ54×Φ35×2 1274100-105000 Bushing Φ46×Φ35×7.3 1244100-087000 ZT310-R1 single rear fork sprocket buffer rubber 1094200-013000 ZT310 single rear fork sprocket seat inner shell 1244200-088000 O-ring (Φ52.4×2.6) 1274200-120000 ZT310 single rear fork arm 520-42T sprocket 1251100-190000 Non standard bolt M10×1.5×30（color zinc）...
  • Page 25 4、REAR WHELL COMPONENT Fig.5 Rear wheel, swinging Rear wheel component arm component PART NO. PART NAME REMARKS 1251300-071000 Non standard nut M12×1.5（chromed） 110N.m 1230100-128000 160/60R17(CM63R)Rear tire(environmental/TL) 1094200-012000 ZT310-R1 single side black rear wheel black (4.5×17) 1094200-033000 ZT310-X1 single rocker arm pearl white rear wheel (4.5×17) 1094200-032000 ZT310-X1 single rocker arm bright yellow rear wheel (4.5×17) 1094200-031000...
  • Page 26 4、REAR WHELL COMPONENT Fig.6 Rear wheel, swinging Rear axle assembly arm component PART NO. PART NAME REMARKS 1184200-045000 DF30 wheel speed sensor 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251100-123093 Non standard M8×25(color zinc) 1250104-006097 GB16674M6×12（chromed/HH） 1274200-119000 Single rocker rear flat fork tubing bracket 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1251100-117093 Non standard hex socket bolt M8×25 1274200-058000 ABS gear ring(60T)
  • Page 27 4、REAR WHELL COMPONENT Fig.7 Rear wheel, swinging Rear sub-mud assembly 1 arm assembly PART NO. PART NAME CAUTION 1184200-030000 ZT310－R vice fender extension cable(L=2000) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) ZT310-R1 rear sub-mud aluminum alloy bracket 1020242-265021 (homemade)
  • Page 28 4、REAR WHELL COMPONENT Fig.8 Rear wheel, swinging New rear sub-mud component 3 arm component PART NO. PART NAME CAUTION 1251300-063093 Plywood M6×11×15（environment color） 1244100-006000 ZT250－SRear license plate buffer rubber ZT310－RRear auxiliary mudguard fender（250R、 1224200-091000 310R/X/T） 1270300-273000 φ8 Clip（L=73) 1174200-035000 ZT310Rear turn signal (including license plate light） 1174100-002000 ZT250－S Back reflector 1251100-102000 Non-standard boltM6×16（304stainless steel）...
  • Page 29 4、REAR WHELL COMPONENT Fig.9 Rear wheel, swinging Rear turning light parts for after sales service arm component PART NO. PART NAME CAUTION 1224200-120000 ZT310 Rear turn signal bracket 1174200-019000 ZT310－X Rear left turn signal 1174200-020000 ZT310－X Rear right turn signal 1174200-021000 ZT310－X License Plate Light PROCEDURE: ●Rear license light...
  • Page 30 4、REAR WHELL COMPONENT Fig.10 Rear wheel, Chain adjuster assembly swinging arm component PART NO. PART NAME CAUTION 1250700-009000 Shaft type A circlip φ75×2.5 New with tape 1032142-070000 Single rocker rear disc brake mounting plate Single rocker rear disc brake mounting plate (matte 4024200-070051 dark gray) Single rocker rear disc brake mounting plate limit...
  • Page 31 4、REAR WHELL COMPONENT Fig.10 Rear wheel, Rear mud board swinging arm component PART NO. PART NAME CAUTION 1250104-006097 GB16674M6×12（chromed/HH） 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1210342-424000 ZT310 rear mud board decal (RACING) 1224200-103000 ZT310-R1 rear mud board 1210342-449000 ZT310-X1 chain decal PROCEDURE:...
  • Page 32 4、REAR WHELL COMPONENT Fig.12 Rear wheel, Rear shock absorber swinging arm component PART NO. PART NAME CAUTION 1251100-085093 Non-standard bolt M10×1.5×75（Dacro） 1251100-132003 Non-standard bolt M10×1.5×80（Dacro） 1114200-033000 ZT310－R Rear shock absorber 1251300-057093 Non-standard bolt M10×1.5（Dacro） PROCEDURE: ●Rear shock absorber After the side bracket is lowered, one person's left hand will kill the direction to the left while the right hand grips and the foot pedals to tilt the vehicle to the left;...
  • Page 33 4、REAR WHELL COMPONENT Fig.13 Rear wheel, Rear wheel assembly swinging arm component PART NO. PART NAME CAUTION 1252200-040000 ZT310-R1 rear flat fork hollow shaft 1251300-067000 ZT250－R rear wheel axle nut 1274100-102000 Single rocker rear fork bushing ZT310 single rocker arm aluminum alloy flat fork left 1244200-086000 dustproof rubber plug ZT310 single rocker arm aluminum alloy flat fork...
  • Page 34 4、REAR WHELL COMPONENT Fig.14 Rear wheel, Change rear brake arresters swinging arm assembly PART NO. PART NAME CAUTION 1100100-092000 ZT250－S rear disc brake arrester(HS10) PROCEDURE: ●Disassemble disc brake arrester Loosen the upper slide shaft① with a 14 mm sleeve. Loosen the lower slide shaft② with a 12mm wrench. Remove the slide shaft and remove the rear brake caliper.
  • Page 35 4、REAR WHELL COMPONENT Fig.15 Rear wheel, Rear disc brake main pump adding braking liquid swinging arm assembly PART NO. PART NAME CAUTION 1224100-010000 ZT250－S swell nail 1224200-055000 ZT310－R rear disc brake oil cup holder PROCEDURE: ●Add disc brake liquid Press down the middle part of expanding bolt⑴ with a small cross screwdriver. Take off the expanding bolt. Pull out the oil cup④;...
  • Page 36 5、FOOT PEDAL COMPONENT Fig.1 FOOT PEDAL Adjust the hight of foot pedal COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hexagon flange bolt 8.8 degree 1274100-039000 ZT250－S Gear swift rod spline of Rocker arm 1271200-163000 ZT250－S Gear swift rod spline of Rocker arm (dark gray) 1250301-020093 GB6170M6（environmental color-zinc）...
  • Page 37 5、FOOT PEDAL COMPONENT Fig.2 FOOT PEDAL Right foot pedal holder assmebly-1 COMPONENT PART NO. PART NAME CAUTION 1250205-034093 GB70.1 Hex socket M8×30(environmental color-zinc） 1250205-023000 GB70.1 Hex socket M8×35(environmental color-zinc） 1274100-068095 ZT310 Muffler bush 1224100-010000 ZT250－S swell nail 1244100-064000 ZT310 Muffler gum cushion PROCEDURE: ●Right Foot pedal component Use a plier to disassemble the pin①.
  • Page 38 5、FOOT PEDAL COMPONENT Fig.3 FOOT PEDAL Right foot pedal holder assmebly-2 COMPONENT PART NO. PART NAME CAUTION 1251100-121093 Non standard bolt M6×25（environmental color-zinc） 1251100-131000 Non standard bolt M10×1.5×36 1274200-010000 ZT310－R brake pedal 1274200-300051 ZT310－R brake pedal (dark gray) 1260100-119093 ZT310－R brake pedal spring 1251500-060095 Non standard washer φ10.5×φ26×1 1251100-101000 Non-standard bolt M6×12（304 stainless steel）...
  • Page 39 5、FOOT PEDAL COMPONENT Fig.4 FOOT PEDAL Right foot pedal holder assmebly-3 COMPONENT PART NO. PART NAME CAUTION 1244100-002000 ZT250－S side cover round gum cushion R, foot pedal holder Foot pedal pin axle 1264100-006000 ZT250－S foot pedal spring 1264100-004000 ZT250－S R, front pedal spring R, front pedal component 1274100-010000 ZT250－S Rear pedal steel ball 1264100-005000 ZT250－S Pedal steel ball spring...
  • Page 40 5、FOOT PEDAL COMPONENT Fig.5 FOOT PEDAL L, foot pedal holder component-1 COMPONENT PART NO. PART NAME CAUTION 1250205-034093 GB70.1 Hex socket M8×30(environmental color-zinc） 1250205-023000 GB70.1 Hex socket M8×35(environmental color-zinc） 1251100-061093 M6×22Hexagon flange bolt 8.8 degree Foot pedal holder washer 1251100-123093 Non-standard bolt M8×25(environmental color-zinc） 1250105-278093 GB5789 M10×1.25×25(10.9/environmental color-zinc) PROCEDURE:...
  • Page 41 5、FOOT PEDAL COMPONENT Fig.6 FOOT PEDAL L, foot pedal holder component-2 COMPONENT PART NO. PART NAME CAUTION L, front pedal component 1264100-003000 ZT250－S L, front pedal spring 1274100-012000 ZT250－S Pedal axis pin Foot pedal holder 1264100-006000 ZT250－S Foot pedal circlip 1250303-010093 GB6177.1M6（environmental color-zinc）...
  • Page 42 5、FOOT PEDAL COMPONENT Fig.7 FOOT PEDAL L, foot pedal holder component-3 COMPONENT PART NO. PART NAME CAUTION L, rear foot pedal component 1264100-005000 ZT250－S foot pedal steel ball spring 1274100-010000 ZT250－S rear foot pedal steel ball 1270300-272000 KD250－F rear foot pedal positioning plate Foot pedal pin axle 1264100-006000 ZT250－S Foot pedal circlip L, foot pedal holder...
  • Page 43 6、COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change engine oil COMPONENT PART NO. PART NAME CAUTION 1050854-002000 ZT180MN Engine oil level gauge 1224200-048000 ZT310－X The middle cover of surrounded parts 1244100-033000 12×φ20×2 Sealing gasket 1251100-066093 M12×1.5×15 Oil draining bolt (color zinc) 24±4N.m PROCEDURE: ●Drain off the engine oil...
  • Page 44 6、COOLING SYSTEM COMPONENT Fig.2 COOLING SYSTEM Change engine oil filter COMPONENT PART NO. PART NAME CAUTION Non-standard cover type 9 degree nut M6×13 1251300-096000 【1】 (environmental color zinc) 4050954-002000 ZT180MN Engine oil refined filter cover（Titanium） 1051454-004000 55×2.5 O-ring after-sale 1051454-005000 ZT180MN Engine oil refined filter seal ring 4134200-003000 ZT180 refined filter seal component 【2】...
  • Page 45 6、COOLING SYSTEM COMPONENT Fig.3 COOLING SYSTEM Radiator tubing component COMPONENT PART NO. PART NAME CAUTION 1051454-014000 9.8×2.5 O-ring 1244200-016000 ZT310－R Chassis connected oil tube M6×22 Hex flange bolt（8.8 degree/environmental 1251100-061093 color zinc） Oil passing bolt M14×1.50×32（environmental color 1251100-089094 zinc） 1244100-034000 Seal gasketφ14×φ20×2 1244200-014000 ZT310－R Engine oil outlet tube 1244200-015000 ZT310－R Engine oil intake tube PROCEDURE:...
  • Page 46 6、COOLING SYSTEM COMPONENT Fig.4 COOLING SYSTEM Add coolant COMPONENT PART NO. PART NAME CAUTION 1224200-006000 ZT310－R sub cooling liquid tank PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the L line, the coolant should be replenished in time.
  • Page 47 6、COOLING SYSTEM COMPONENT Fig.5 COOLING SYSTEM Draining cooling liquid COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hex flange bolt（environmental color zinc） 1051654-002000 Seal gasketφ6×13×1.8 PROCEDURE: ●Drain the cooling liquid Open the sub cooling liquid tank cover. Put a holder under it. Wear waterproof gloves and disassemble bolt (1) with socket sleeve.
  • Page 48 6、COOLING SYSTEM COMPONENT Fig.6 COOLING SYSTEM Right tank component COMPONENT PART NO. PART NAME CAUTION 1274200-079000 ZT310 Hoop of cooling liquid tube（φ9） 1244200-013000 ZT310－R Connecting tube of sub cooling liquid tank 1274200-090000 ZT310 Hoop of cooling liquid tube（φ26） 1244200-011000 ZT310－R Connecting tube of L & R cooling liquid tank 1251100-061093 M6×22 Hex flange bolt 1244200-012000 ZT310－R Engine cooling liquid passing tube 1274200-041000 ZT310 Cooling liquid tube clamp（φ26）...
  • Page 49 6、COOLING SYSTEM COMPONENT Fig.7 COOLING SYSTEM Left cooling liquid tank component 1 COMPONENT PART NO. PART NAME CAUTION 1224200-006000 ZT310－R sub cooling liquid tank 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1250105-236093 GB5789M6×55（environmental color zinc） 1274200-091000 ZT310 Hoop of cooling liquid tube（φ27） 1244200-001000 ZT310－R Engine cooling liquid outlet tube 1274200-090000 ZT310 Hoop of cooling liquid tube（φ26）...
  • Page 50 7、SURROUNDING COMPONENT Fig.1 SURROUNDING Surrounding middle component COMPONENT PART NO. PART NAME CAUTION 1224200-048000 ZT310-X surrounds the middle cover 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) 1224100-010000 ZT250－S swell nail 1224200-047000 ZT310-X surrounds the middle PROCEDURE：...
  • Page 51 7、SURROUNDING COMPONENT Fig.2 SURROUNDING Envelope panel assembly COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250－S swell nail PROCEDURE： ●Bound panel components Use a small Phillips screwdriver to push down the center of the swell nail and remove the 2 swell nails (1). ●Left bracket panel assembly Pull out from the bottom up at the four points indicated by the arrows, pull out the left surrounding panel assembly, and then remove the left turn signal cable connector and remove it.
  • Page 52 7、SURROUNDING COMPONENT Fig.3 SURROUNDING Left surround panel assembly COMPONENT PART NO. PART NAME CAUTION 1174200-009000 ZT310-X front left turn signal 4044201-007064 ZT310-X bright blue surround left panel blue 4044201-055001 ZT310-X pearl white surrounded by left panel white 4044201-045021 ZT310-X special black surround left panel black 4044201-045051 ZT310-X dark gray borders the left panel gray...
  • Page 53 7、SURROUNDING COMPONENT Fig.4 SURROUNDING Right enclosure panel assembly COMPONENT PART NO. PART NAME CAUTION 1174200-010000 ZT310-X front right turn signal 4044201-008064 ZT310-X bright blue surrounds the right panel blue 4044201-056001 ZT310-X pearl white surround right panel white 4044201-046021 ZT310-X special black surround right panel black 4044201-046051 ZT310-X dark gray borders the right panel gray...
  • Page 54 7、SURROUNDING COMPONENT Fig.5 SURROUNDING Lower shroud assembly 1 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 hex flange face full thread bolt 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1250502-010093 GB96.1φ6 (environmental color) PROCEDURE： ●Bottom lower shroud assembly Remove the bolt (1) and remove the bushing (3).
  • Page 55 7、SURROUNDING COMPONENT Fig.6 SURROUNDING Lower shroud assembly 2 COMPONENT PART NO. PART NAME CAUTION 1020442-019000 ZT310-X lower shroud left 4044201-222000 ZT310-X2 lower shroud left（bright siver GP) 1244100-004000 ZT250-S Flanging Bushing Buffer 1244100-002000 ZT250-S side cover round glue 1251300-063093 Splint M6×11×15 (environmental color) 1224200-155000 ZT310-X1 lower right side of the shroud 4044201-333000 ZT310-X1 lower right side of the shroud（...

  • Page 56: Front Fork Component

    8、FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable clearance adjustment, light height COMPONENT adjustment PART NO. PART NAME CAUTION Throttle refueling line Throttle return line 1154200-012000 ZT310-X1 Clutch line (sliding clutch) sliding clutch 1154200-002000 ZT310-X Clutch line lighit clutch PROCEDURE: ●Throttle line Use an open-end wrench to loosen the lock nut ①...
  • Page 57 8、FRONT FORK COMPONENT Fig.2 FRONT FORK clutch cable replacement COMPONENT PART NO. PART NAME CAUTION 1154200-012000 ZT310－X1 Clutch cable sliding clutch 1154200-002000 ZT310－X Clutch cable light clutch 1244200-046000 ZT310－V protective rubber sleeve lighit clutch PROCEDURE: ●Remove the cluch line Use an open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③...
  • Page 58 8、FRONT FORK COMPONENT Fig.3 FRONT FORK Replace the throttle line COMPONENT PART NO. PART NAME CAUTION Throttle refueling line Throttle return line 1224200-016000 ZT310-R Line clamp 1224100-051000 0 Flame retardant tie (black 2.5×100) 1244100-042000 ZT250-R Right handlebar rubber sleeve Right handlebar switch 1250205-031091 GB70.1M6×30 (stainless steel) Right handlebar auxiliary switch PROCEDURE:...
  • Page 59 8、FRONT FORK COMPONENT Fig.4 FRONT FORK Turn adjustment COMPONENT PART NO. PART NAME CAUTION 1251300-045000 ZT250-S Upper connection plate decorative nut 100N·m 1251500-050000 ZT250-S Upper connection plate gasket φ18.5×φ39×1 1250205-034093 GB70.1 Hexagonal Socket M8×30 (color Zinc) 1134100-007000 ZT250-S Adjusting nut lock washer 1251300-046093 ZT250-S Direction column adjusting nut M24X1 1244100-015000 ZT250-S Adjusting nut pad 1224100-005000 ZT250-S Direction column dust cover...

  • Page 60: Replace The Throttle Line

    8、FRONT FORK COMPONENT Fig.5 FRONT FORK Right handlebar component COMPONENT PART NO. PART NAME CAUTION 1194100-002000 ZT250-S Right rearview mirror ZT125T Front disc brake main pump component 1100300-044000 (without handle) 1134100-032000 ZT250-R Right Hand Rocker (Machine) 1134200-023000 ZT250－R balance block 1244100-042000 ZT250-R Right hand rubber sleeve 1184200-086000 ZT310-X right hand switch(TFT) Stop selling...

  • Page 61: Add Brake Fluid, Rocker Adjustment

    8、FRONT FORK COMPONENT Fig.6 FRONT FORK Add brake fluid, rocker adjustment COMPONENT PART NO. PART NAME CAUTION 1134100-032000 ZT250-R Right Hand Rocker (Machine) 1100300-044000 Front brake main pump component (without handle) 1251513-013000 Disc brake copper washer φ15×φ10.2×1.5 1251100-112000 Disc brake oil pipe bolt M10×1-22 PROCEDURE: ●...

  • Page 62: Replace The Front Brake Pads

    8、FRONT FORK COMPONENT Fig. 7 FRONT FORK Replace the front brake pads COMPONENT PART NO. PART NAME CAUTION 1100100-091000 ZT250-S front disc brake pads (H10) After-sales 1100100-570000 ZT310-T front brake caliper mounting plate PROCEDURE: ●Replace the front brake pads Use a flat-blade screwdriver to remove the nut ①. Remove the pin ②...

  • Page 63: Front Wheel Component

    8、FRONT FORK COMPONENT Fig.8 FRONT FORK Front wheel component COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 20N.m 1094100-033000 ZT250-R Front wheel hollow shaft 1094100-008000 ZT250-R Front wheel left sleeve 1100100-418000 ZT310-R1 Front brake disc (300×4.5) 1251100-117093 Non-standard internal hexagon bolt M8×25 1274200-168021 ABS gear ring(40T) 1274200-058000 ABS gear ring(60T)

  • Page 64: Front Mudguard & Wheel Speed Sensor Component

    8、FRONT FORK COMPONENT Fig.9 FRONT FORK Front mudguard & wheel speed sensor component COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flange face full thread bolt 1224100-044000 Wheel speed sensor clamp 1251100-080094 Non-standard bolt M8×37 (color zinc) 1224100-051000 0 Flame retardant tie (black 2.5×100) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184100-081000 ABS Anti-lock braking system wheel speed sensor stop selling...
  • Page 65 8、FRONT FORK COMPONENT Fig.10 FRONT FORK Windshield assembly 1 COMPONENT PART NO. PART NAME CAUTION 1224200-139000 ZT310-X1 windshield 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Gum cushion, bush（φ8.5×φ14×1） 1224200-132000 ZT310-X1 windshield upper left pressure block 1224200-133000 ZT310-X1 windshield upper right pressure block 1244200-080000 ZT310-X1 windshield lower pressure block pad 1264100-006000 ZT250-S pedal circlip 1274200-030000 Windshield lower pressing block rotating shaft...
  • Page 66 8、FRONT FORK COMPONENT Fig.11 FRONT FORK Windshield assembly 2 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1224200-131000 ZT310-X1 windshield trim 1224200-093000 ZT310-T head cover on rocker arm decorative block 1274200-136000 ZT310-T head cover upper rocker gasket 1250601-093000 6802 deep groove ball bearing 1274200-114000 ZT310-T windshield rocker arm 4024200-078051 ZT310-T windshield rocker arm (matte dark gray) 1260100-218000 ZT310-T head cover rocker extension spring...

  • Page 67: Head Cover Panel Assembly

    8、FRONT FORK COMPONENT Fig.12 FRONT FORK Head cover panel assembly COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 hex flange bolt (environmental color zinc) 4044201-001064 ZT310-X bright blue hood panel 4044201-050001 ZT310-X pearl white hood panel 4044201-040021 ZT310-X special black hood panel 4044201-096015 ZT310-X gemstone red hood panel 4044201-040051 ZT310-X deep gray hood ZT310-X2 Pearl White Head Cover Panel (Red GP...

  • Page 68: Remove Windshield Motor Assembly

    8、FRONT FORK COMPONENT Fig.13 FRONT FORK Windshield base assembly 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Bush φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Gum cushion, bush（φ8.5×φ14×1） 1224200-130000 ZT310-X1 windshield motor cover 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1251112-001093 M6×16 hex flange bolt (environmental color zinc) 1250501-010000 GB93φ6 spring pad 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274200-137000 ZT310-T motor pressure plate...
  • Page 69 8、FRONT FORK COMPONENT Fig.14 FRONT FORK Windshield base assembly 2 COMPONENT PART NO. PART NAME CAUTION 1244200-074000 ZT310-T windshield motor sheath 1274200-118000 ZT310-T lower rocker clamp 4024200-081051 ZT310-T lower rocker clamp (matte dark gray) GB818 cross recessed pan head screw M4×16 1250201-046000 (environmental color) 1244200-075000 ZT310-T windshield front rocker buffer rubber...
  • Page 70 8、FRONT FORK COMPONENT Fig.15 FRONT FORK Windshield base assembly 3 COMPONENT PART NO. PART NAME CAUTION 1250301-020093 GB6170M6 (environmental color) 1250502-010093 GB96.1φ6(environmental color) 1244200-092000 ZT310TFT instrument buffer pad ZT310 universal TFT instrument 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) (Big fuel tank) 1274200-206000 ZT310-X1 instrument (TFT) bracket 1274200-203000 ZT310-X1 windshield base...

  • Page 71: Wire Clamp

    8、FRONT FORK COMPONENT Fig.23 FRONT FORK Wire clamp(TFT Instrument) COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1244100-004000 ZT250-S Flanging Bushing Buffer 1251300-063093 Splint M6×11×15 (environmental color) 1224200-137000 ZT310-X1 wire clamp right cover 1184200-073000 ZT310-T windshield motor controller Old model 1186200-016000 ZT310T-M windshield motor controller(limited time)
  • Page 72 8、FRONT FORK COMPONENT Fig.17 FRONT FORK Surrounding interior components COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S expansion nail 1184200-100000 ZT310 dual-port universal USB charging cable 1224200-138000 ZT310-X1 head surrounds the front interior 1251112-001093 M6×16 hex flange bolt (environmental color zinc) 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2）...
  • Page 73 8、FRONT FORK COMPONENT Fig.18 FRONT FORK Left and right hood assembly COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1224200-024000 ZT310-X hood left 1224200-025000 ZT310-X hood right side 1244100-002000 ZT250-S side cover round glue PROCEDURE: ●Left hood assembly Use a small Phillips screwdriver to push down the center of the swell nail and remove the swell nail⑴.
  • Page 74 8、FRONT FORK COMPONENT Fig.19 FRONT FORK Headlight assembly 1 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 hex flange face full thread bolt 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1244100-004000 ZT250-S Flanging Bushing Buffer PROCEDURE: ●Headlight assembly Unplug all the wires slot from the light. Hold the bottom of the headlights, first remove the 2 bolts on one side⑴, then remove the other side.
  • Page 75 8、FRONT FORK COMPONENT Fig.20 FRONT FORK Headlight assembly 2 COMPONENT PART NO. PART NAME CAUTION 1224200-063000 ZT310-X headlights protection shell Normal ZT310－X2 headlights protection shell（red GP 4044201-231000 white GP version） ZT310－X2 headlights protection shell（ruby red GP 4044201-230000 black GP version） ZT310－X2 headlights protection shell（bright blue 4044201-232000 gray GP...
  • Page 76 8、FRONT FORK COMPONENT Fig. 21 FRONT FORK Left hand component COMPONENT PART NO. PART NAME CAUTION 1194100-001000 ZT250-S left rear view mirror 1134200-011000 ZT310-V left hand rocker arm assembly 1184200-085000 ZT310-X left hand switch(TFT) stop selling 1184200-144000 Second Generation Left Handlebar Switch (TFT) 1250205-031091 GB70.1 M6×30 (stainless steel) 1184200-141000 ZT310-X1 left hand switch(TFT) 1184200-066000 ZT310-X left hand switch (clutch line length 100)
  • Page 77 8、FRONT FORK COMPONENT Fig.29 FRONT FORK Direction handle, upper plate, front shock absorbing COMPONENT assembly PART NO. PART NAME CAUTION 4044102-001051 ZT250-SM8 bolt decorative buckle 1250205-034093 GB70.1 Hexagonal Socket M8×30 (color Zinc) 1134200-005000 ZT310-R direction press block (homemade) 1134200-003000 ZT310-R direction 1251300-045000 ZT250-S upper plate decorative nut (chrome plated) 1251500-050000 Upper plate gasket φ18.5×φ39×1 (chrome plated) Front left shock absorption...
  • Page 78 8、FRONT FORK COMPONENT Fig.22 FRONT FORK Uplink plate, direction handle block assembly COMPONENT PART NO. PART NAME CAUTION 1134200-013000 ZT310-X direction pad component 1274200-018000 ZT310-R upper plate gasket 1244200-008000 ZT310-R upper plate buffer rubber 1251700-065000 ZT310-R bushing φ10×φ12×41 1134200-004000 ZT310-R uplink board (homemade) 1251300-057093 Non-standard nut M10×1.5(dacromet) 40N.m 1184200-035000 ZT310－X Electronic tap lock（DC）...
  • Page 79 8、FRONT FORK COMPONENT Fig. 24 FRONT FORK ABS brake system-1 COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 hex flange bolt (environmental color zinc) 1250501-010000 GB93 φ6 (environmental color) 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5 1251100-112000 Disc brake tubing bolt M10×1－22 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1224200-016000 ZT310－R Clamp 4024200-006000 ZT310-R ABS mounting bracket...
  • Page 80 8、FRONT FORK COMPONENT Fig. 25 FRONT FORK ABS brake system-2 COMPONENT PART NO. PART NAME CAUTION 1251100-080094 Non-standard bolt M8×37 (environmental color zinc) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1224200-127000 ZT310-T front wheel WSS wire clip 1181200-118000 Wheel speed sensor(A) 1251100-112000 Disc brake oil pipe bolt M10×1-22 1251513-013000 Disc brake copper washer φ15×φ10.2×1.5 1251100-061093 M6×22 Hex flange face full thread bolt...
  • Page 81 8、FRONT FORK COMPONENT Fig. 26 FRONT FORK ABS brake system-3 COMPONENT PART NO. PART NAME CAUTION 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 1250205-034093 GB70.1 Hexagonal M8×30 (environmental color zinc) 1224100-010000 ZT250-S expansion nail 1250205-023000 GB70.1 Hexagonal M8×35 (environmental color zinc) 1274100-068095 ZT310 Muffler bush 1251100-121093 Non-standard bolt M6×25 (environmental color) 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5...
  • Page 82 8、FRONT FORK COMPONENT Fig. 27 FRONT FORK ABS brake system-4 COMPONENT PART NO. PART NAME CAUTION 1251100-123093 non-standard bolt M8×25 (color zinc) 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5 1251100-112000 Disc brake tubing bolt M10×1-22 1250104-006097 GB16674M6×12 (chromed/HH) 1274200-119000 Single rocker rear flat fork tubing bracket 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) PROCEDURE: ●RC-HU tubing...
  • Page 83 9、FUEL TANK COVER COMPONENT Fig.1 FUEL TANK Tank housing assembly 1（Small fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 1251100-102000 Non-standard bolt M6×16（304stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） (Small fuel tank) PROCEDURE： ●Middle cover components Some of the X1 models produced in the early stage were in a small fuel tank state (Fig. A). The fuel tank cap was far from the upper surface of the tank cover and the tank box was visible.
  • Page 84 9、FUEL TANK COVER COMPONENT Fig.2 FUEL TANK Tank cover, tank cover, tank lock（Small fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 4044201-006064 ZT310－X Bright fuel tank middle cover 4044201-054001 ZT310－X Pearl white fuel tank middle cover Regular version 4044201-044021 ZT310－X black fuel tank middle cover 4044201-044151 ZT310－X bright gray fuel tank middle cover 4044201-100015 ZT310－X red fuel tank middle cover 4044201-211002 ZT310-X2 pearl white tank cover (red GP version)
  • Page 85 9、FUEL TANK COVER COMPONENT Fig.3 FUEL TANK Fuel tank trim kit（Small fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard M6×16（304 stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1244100-004000 ZT250－S Flanging bushing buffer 4044201-004064 ZT310－X Bright blue tank left cover 4044201-052001 ZT310－X Pearl white tank left cover 4044201-042021 ZT310－X Black tank left cover Regular version...
  • Page 86 9、FUEL TANK COVER COMPONENT Fig.4 FUEL TANK Tank housing assembly 1（Big fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 1224100-033000 ZT250－S thread cap of the fuel tank 1251100-102000 Non-standard bolt M6×16（304stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） (Big fuel tank) PROCEDURE：...
  • Page 87 9、FUEL TANK COVER COMPONENT Fig.5 FUEL TANK Tank cover, tank cover, tank lock（Big fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 4044201-260064 ZT310-X1 bright blue fuel tank cover 4044201-260002 ZT310-X1 pearl white fuel tank cover Regular version 4044201-260021 ZT310-X1 special black fuel tank cover 4044201-260051 ZT310-X1 deep bright gray fuel tank cover 4044201-260015 ZT310-X1 ruby red fuel tank cover 4044201-318002 ZT310-X1 pearl white fuel tank cover (red GP)
  • Page 88 9、FUEL TANK COVER COMPONENT Fig.6 FUEL TANK Fuel tank trim kit（Big fuel tank） COVER COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard M6×16（304 stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1244100-004000 ZT250－S Flanging bushing buffer 4044201-233064 ZT310-X1 bright blue fuel tank left cover 4044201-233002 ZT310-X1 pearl white fuel tank left cover 4044201-233021 ZT310-X1 special black fuel tank left cover Regular version...
  • Page 89 10、TANK LINER COMPONENT Fig.1 TANK LINER Tank box assembly（Small fuel tank） COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 1224200-027000 ZT310－XTank box 1251300-063093 splint M6×11×15(environmental color) 1251100-102000 Non-standard bolt M6×16（304stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1184200-053000 ZT310PKE external single antenna 1244100-004000 ZT250－S Flanging bushing buffer 1244100-002000 ZT250－S Side cover round rubber PROCEDURE:...
  • Page 90 10、TANK LINER COMPONENT Fig.2 TANK LINER Tank liner component（Small fuel tank） COMPONENT PART NO. PART NAME CAUTION 1250205-043093 GB70.1M8×55 (environmental color) 1251900-028093 ZT250-R fuel tank flat pad φ9×φ37.5×2 1244100-020000 ZT250-S fuel tank pressure 1244100-053000 ZT250-S second generation fuel tank gasket 1274100-080000 ZT250-R cushion fixing block 1224200-066000 ZT310PKE external antenna mount 1050954-006000 ZT250-R EFI High Pressure Tubing Sub-assembly...
  • Page 91 10、TANK LINER COMPONENT Fig.3 TANK LINER Tank liner（Small fuel tank） COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274200-014000 ZT310-R fuel tank cover rear mounting bracket 1224100-033000 ZT250-S threaded fuel tank cap 4034200-001000 ZT310-R fuel tank liner 1274200-013000 ZT310-R fuel tank cover front mounting bracket 1244100-002000 ZT250-S side cover round glue 1240300-021000 HJ125-6 shroud glass strip (1.5m)
  • Page 92 10、TANK LINER COMPONENT Fig.4 TANK LINER Tank box assembly（Big fuel tank） COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 1224200-141000 ZT310－X1 Tank box 1251300-063093 splint M6×11×15(environmental color) 1251100-102000 Non-standard bolt M6×16（304stainless） 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1184200-053000 ZT310PKE external single antenna 1244100-004000 ZT250－S Flanging bushing buffer 1244100-002000 ZT250－S Side cover round rubber 1244200-084000 ZT310-X1 fuel tank cover limit glue...
  • Page 93 10、TANK LINER COMPONENT Fig. 5 Tank liner component Tank liner component（Big fuel tank） PART NO. PART NAME CAUTION 1250205-043093 GB70.1 M8×55 (environmental color) ZT250-R fuel tank flat pad φ9×φ37.5×2 1251900-028093 (environmental color) 1244100-020000 ZT250-S fuel tank pressure 1244100-053000 ZT250-S second generation fuel tank gasket 1274100-080000 ZT250-R cushion fixing block 1244200-084000 ZT310-X1 fuel tank cover limit glue 1224200-066000 ZT310PKE external antenna mount...
  • Page 94 10、TANK LINER COMPONENT Fig. 6 Tank liner component Tank liner component（Big fuel tank） PART NO. PART NAME CAUTION 1224100-033000 ZT250-S threaded fuel tank cap 4034200-009000 ZT310-T fuel tank liner 1244100-002000 ZT250-S side cover round glue 1240300-021000 HJ125-6 shroud glass strip (1.5m) 0.17 1250105-137093 GB5789M6×16 (environmental color) 1050954-031000 T02 built-in fuel pump－ZT310T...
  • Page 95 11、SIDE COVER COMPONENT Fig.1 SIDE COVER Side cover the lower part COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 1224200-029000 ZT310－X Lower left cover 1224200-031000 ZT310－X Lower left cover PROCEDURE： ●Side cover components Press the center of the swell nail⑴ with a small cross screwdriver ，Remove the swelling nail⑴. Put your hand in the slot and pull it out.First pull out the card nail from the bottom up in the order of ①~④.
  • Page 96 11、SIDE COVER COMPONENT Fig.2 SIDE COVER Left side cover upper component COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 4044201-011052 ZT310－X Iron nail grey upper left side cover 4044201-193051 ZT310-X2 iron grey upper left cover (red GP version) ZT310-X2 iron grey ash left cover upper part (gem red 4044201-192051 GP version)
  • Page 97 11、SIDE COVER COMPONENT Fig.3 SIDE COVER Right side cover upper component COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250－S swell nail 4044201-012052 ZT310－X The upper right side cover of iron nail ash ZT310-X2 iron gray ash right upper cover (red GP 4044201-196051 version) ZT310-X2 Iron Grix Right Side Cover Upper Part...
  • Page 98 12-REAR COVER COMPONENT Fig.1 REAR COVER Rear armrest assembly COMPONENT PART NO. PART NAME REMARKS 1274200-044000 ZT310-X rear armrest 4114200-003051 ZT310-X rear armrest (matte dark gray) 1250105-142093 GB5789M8×20 (environmental color) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) 1244200-020000 ZT310-X rear armrest right pad rubber 1244200-019000 ZT310-X rear armrest left pad rubber...
  • Page 99 12-REAR COVER COMPONENT Fig.2 REAR COVER Rear mud board assembly 1(lithium battery) COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanged bushing 1184200-016000 ZT310 PKE buzzer 1224200-044000 ZT310-X tail skirt middle cover 1240300-071000 Cuff bushing cushioning rubber（φ11×φ16×1） Flanging bushing φ8.2×φ11×4.5＋φ16×...
  • Page 100 12-REAR COVER COMPONENT Fig.3 REAR COVER Rear mud board assembly 1(colloid battery) COMPONENT PART NO. PART NAME REMARKS 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanged bushing 1184200-016000 ZT310 PKE buzzer 1224200-044000 ZT310-X tail skirt middle cover 1240300-071000 Cuff bushing cushioning rubber（φ11×φ16×1） Flanging bushing φ8.2×φ11×4.5＋φ16×...
  • Page 101 12-REAR COVER COMPONENT Fig.4 REAR COVER Rear skirt assembly 2 COMPONENT PART NO. PART NAME REMARKS 1224100-010000 ZT250-S expansion nail 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) 1251300-063093 Splint M6×11×15 (environmental color) 1224200-043000 ZT310-X tail skirt middle lithium battery 1224200-165000 ZT310-X tail skirt middle (colloid battery)
  • Page 102 12-REAR COVER COMPONENT Fig.5 REAR COVER Left rear skirt component COMPONENT PART NO. PART NAME REMARKS 4044201-009064 bright blue tail skirt left decorative cover 4044201-057001 pearl white tail skirt left decorative cover Regular version 4044201-047021 special black tail skirt left decorative cover 4044201-047051 deep bright gray tail skirt left decorative cover 4044201-103015 gemstone red tail skirt left decorative cover ZT310-X2 pearl white tail skirt left decorative cover...
  • Page 103 12-REAR COVER COMPONENT Fig.6 REAR COVER Right rear skirt component COMPONENT PART NO. PART NAME REMARKS 4044201-010064 bright blue tail skirt right decorative cover 4044201-058001 pearl white tail dress right decorative cover Regular version 4044201-048021 special black tail skirt right decorative cover 4044201-048051 deep bright gray tail skirt right decorative cover 4044201-104015 gem red tail skirt right decorative cover ZT310-X2 pearl white tail dress right decorative cover...
  • Page 104 12-REAR COVER COMPONENT Fig.7 REAR COVER Electrical device cover assembly(lithium battery) COMPONENT PART NO. PART NAME REMARKS 1224200-039000 ZT310 electric device box cover 1184200-024000 ZT310-R side bracket relay G8HN-1C4T-RJ 1184100-017000 ZT250-S EFI Relay KH-1A4T 1050954-019000 MT05.2 engine controller - ZT310-RC4 type 1184100-010000 ZT250-S start relay 1244100-072000 ZT250－R Battery straps 1184100-116000 ZT250 Lithium battery...
  • Page 105 12-REAR COVER COMPONENT Fig.8 REAR COVER Electrical device box component 1 (lithium battery) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251513-001019 6.3 x 12 x 1.6 copper gasket 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1224200-040000 ZT310 Electrical device box cover 1244200-047000 ZT310-X Electric device box back glue PROCEDURE:...
  • Page 106 12-REAR COVER COMPONENT Fig.9 REAR COVER Electrical device box component 2(lithium battery) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184200-054000 ZT310 PKE Controller（single antenna ） out of stock 1184200-137000 ZT310 PKE Controller（bracelet edition) 1251300-063093 Plywood M6×11×15 (environmental color) 1184100-080000 ZT250-S Fuse (15A) For after-sale 1224200-038000 ZT310 Electrical Device Box...
  • Page 107 12-REAR COVER COMPONENT Fig. 13 REAR COVER Electrical component (colloid battery) COMPONENT PART NO. PART NAME CAUTION 1224200-176000 Colloid battery electric device box upper cover 1184200-024000 ZT310－R Side bracket relay G8HN-1C4T-RJ 1184100-017000 ZT250－S EFI relay KH-1A4T 1050954-019000 MT05.2 Engine Controller - Model ZT310-RC4 Delphi EFI 1050954-037000 MSE6.0 Controller-ZT180MN Bosch EFI...
  • Page 108 For reinstallation, connect the positive electrode first, then connect the negative electrode. No parallel battery charging or ignition.Just use the battery charger''ZONTES'' provide for you. The bracelet version of the PKE assembly integrates a charging interface ●Battery anode protection glue...
  • Page 109 12-REAR COVER COMPONENT Fig. 12 REAR COVER Electrical device box component 1 (colloid battery) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250303-010093 GB6177.1M6 (environmental color zinc) 1251513-001019 6.3 x 12 x 1.6 copper gasket 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1224200-040000 ZT310 Electrical device box cover 1274200-238000 ZT310-R battery holder (gel battery)
  • Page 110 12-REAR COVER COMPONENT Fig. 13 REAR COVER Electrical device box component 2 (colloid battery) COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184200-137000 ZT310 PKE Controller（bracelet edition) 1224200-161000 ZT310-R Electrical Device Box (colloid battery) 1244200-111000 ZT310 gel battery strap 1251300-063093 Plywood M6×11×15 (environmental color) 1240300-007000 HJ125-6 Battery Pad 1184200-128000 ZT310 Universal Fuse（15A small）...
  • Page 111 12-REAR COVER COMPONENT Fig.14 REAR COVER External battery start PKE system COMPONENT PROCEDURE: ●Emergency handling method after the battery is destroyed or the battery is exhausted for too long: Find a 15A fuse and wind a wire around any one of the fuses as shown in the left side. Remove the lower cover of the electrical device box;...
  • Page 112 After the assembly is in place, shoot the rear part of the cushion firmly. When you hear the "click" sound, it indicates that the cushion lock has been assembled. ●Cushion rubber purchased separately If the cushion rubber aging can be purchased on the Zontes official website. The corresponding installation position is shown in the lower left figure. CAUTION: ●The motorcycle should be fixed before operation.
  • Page 113 14、MUFFLER COMPONENT FIG.1 MUFFLER Muffler rear assembly COMPONENT PART NO. PART NAME REMARKS 1250205-023000 GB70.1 Hexagon M8×35 (environmental color zinc) 1274100-074000 ZT310-R Muffler clamp 4024200-003035 ZT310-R Titanium rear muffler 4084200-001051 ZT310-R Dark gray rear muffler 4024200-004035 ZT310-R Titanium anti-hot plate 4084200-002051 ZT310-R Dark gray anti-hot plate 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250501-010000 GB93φ6 Spring washer...
  • Page 114 14、MUFFLER COMPONENT FIG.2MUFFLER Muffler front assembly 1 COMPONENT PART NO. PART NAME REMARKS 1224100-013000 ZT250-S Oxygen sensor fixing buckle 1250205-023000 GB70.1 Hexagon M8×35 (environmental color zinc) 1274100-068095 ZT310 Muffler flange bushing 1250303-011093 GB6177.1 M8 (environmental color) 1251300-058093 Hexagon nut M8 (environmental color zinc) 1020241-094000 ZT250-S Muffler flange 1070100-133000 ZT250-S Engine exhaust seal gesket PROCEDURE:...
  • Page 115 14、MUFFLER COMPONENT FIG.3 MUFFLER Muffler front assembly 2 COMPONENT PART NO. PART NAME REMARKS Delphi EFI 1050953-008000 OSM planar oxygen sensor 25322728 Delphi EFI 1050954-026000 LSF oxygen sensor Bosch EFI 1224100-013000 ZT250-S Oxygen sensor fixing buckle Delphi EFI 1224200-008000 ZT310-R line card nail Bosch EFI 1244100-064000 ZT310 Muffler cushion rubber 1274100-068095 ZT310 Muffler Flange Bushing...

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