Allied Systems W8L Service Manual page 114

Power controlled & electronic controlled towing winch
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Repairs
- Clutch Shaft Removal & Disassembly
26. Remove snap ring on clutch shaft retaining the
bearing. Remove & discard cone part of the bearing.
27. Remove pump gear on clutch shaft.
28. Remove snap ring from inside of forward clutch
housing.
29. Use a ½-13 UNC eye bolt to pull clutch shaft out.
30. Remove and discard O-rings on the clutch shaft (2)
places that was under the forward clutch and (2)
places that was under the reverse clutch.
31. Note orientation of fi ttings that go between the center
of winch and left hand side of frame, then remove.
4 - 18
32. By using a rod that fi ts through the ¼" slot in the
center spacer of the clutch shaft & rope, lift up slightly
to remove the bevel gear out of the winch, then with
the rope, lower down parts onto the reverse clutch.
GAP HERE
33. Lift up on the forward clutch to remove the center
clutch shaft spacer.
34. Rotate the forward clutch to the vertical position, and
remove from winch.
35. Pull reverse clutch out of the reverse clutch gear, and
remove out of winch. Remove and discard bearings,
spacer in the reverse clutch gear along with the
reverse clutch gear.
36. Remove the tubes retaining the piston housing, and
remove the piston housing.

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