Allied Systems W8L Manuals

Manuals and User Guides for Allied Systems W8L. We have 4 Allied Systems W8L manuals available for free PDF download: Service Manual, Operating Manual, Quick Start Manual

Allied Systems W8L Service Manual (176 pages)

Power Controlled & Electronic Controlled Towing Winch

Brand: Allied Systems | Category: Winches | Size: 21 MB

Safety Summary
3
Table of Contents
7
Section 1: General
11
Introduction
11
Description
11
Unit Identifi Cation
12
Serial Number Codes
15
Nameplate
15
Warning and Maintenance Decals
16
Gear Train
17
Operation and Control
18
Power Controls
18
Electronic Controls
18
Description of Operations
18
Capacities & Specifi Cations
21
Recommended Oil List
21
Winch Drum Line Capacities
21
Winch Oil Capacity
21
Winch Weight
21
Torque Specifi Cations
22
Hydraulic Specifi Cations
23
Section 2: Power/Cable Controls
25
Hydraulic System
25
Forward & Reverse Clutches
26
Oil Brake Assembly
27
Hydraulic Control Valve
27
Hydraulic Control Relief Valve
27
Hydraulic Pump
27
Accumulators
29
Accumulator Valve
29
Check Valve
29
Cooling Oil Relief Valve
29
Sequence of Operation - BRAKE-ON
30
Sequence of Operation - LINE-IN
31
Sequence of Operation - LINE-OUT INCHING
32
Sequence of Operation - LINE-OUT
33
Sequence of Operation - BRAKE-OFF
34
Service
35
Maintenance Points
35
Maintenance Schedule
35
Checks before Operation
36
Checks During Operation
36
Checks and Adjustments
36
Control Cable Adjustments
36
FREESPOOL Cable Adjustment
37
Hydraulic System Pressure Checks
38
Preparation
38
Pressure Gauges
38
Brake Pressure Check
38
Cooling Oil Pressure Check
38
Accumulator Pressure Check
40
Forward Clutch Pressure Check and Forward Modulator Valve Check/Adjustment
40
Reverse Clutch Pressure Check and Reverse Modulator Valve Check/Adjustment
40
Control Valve Spool Travel Check
41
Troubleshooting
43
Troubleshooting Analysis Check Chart
44
Section 3: Electronic Controls
49
Hydraulic System
49
Valve Manifold Assembly
50
Relief Valve
58
Forward & Reverse Clutches
58
Oil Brake Assembly
58
Hydraulic Pump
58
Accumulator Valve
58
Check Valve
58
Sequence of Operation - BRAKE-ON
59
Sequence of Operation - LINE-IN
60
Sequence of Operation - LINE-OUT
61
Sequence of Operation - BRAKE-OFF
62
Electronic Control Module
67
Input / Output Functions
68
Electronic Control Program Diagram
68
Service
69
Maintenance Points
69
Maintenance Schedule
69
Checks before Operation
70
Checks During Operation
70
Control Lever Detent Force Adjustment
70
Hydraulic System Pressure Check
74
Preparation
74
Pressure Gauges
74
Brake Pressure Check
74
Cooling Oil Pressure Check
74
Accumulator Pressure Check
74
Forward Clutch Pressure Check
75
Reverse Clutch Pressure Check
75
(Continued on Next Page)
77
Troubleshooting
77
Troubleshooting Analysis Check Chart for Operators
77
Troubleshooting Analysis Check Chart for Service Personnel
77
Troubleshooting Chart for Electronic Control Module
83
Interfacing with the Electronic Control Module
84
DVC Controller Goes into Programming Mode When Powered on
84
Econtrols Utility Instructions
85
Econtrols Schematic
93
Section 4: Repairs
97
General
97
Winch Removal
97
Winch Disassembly
97
General Gear Arrangement
98
PTO Shaft Removal & Disassembly
100
Oil Brake Removal & Disassembly
102
Hydraulic Pump Removal & Disassembly
106
Pump Disassembly
106
Pump Inspection
107
Pump Gear
107
Pump Front & Backplates
107
Pump Body
107
Clutch Shaft Removal & Disassembly
108
Ratios #1 - #7
108
Oil Clutch Disassembly
116
Brake Shaft Removal
118
Intermediate Shaft Removal, Freespool
120
Intermediate Shaft Removal, Non-Freespool
122
Drum Shaft & Drum Removal
124
Winch Assembly
128
Intermediate Shaft Installation, Non-Freespool
134
Intermediate Shaft Installation, Freespool
136
Brake Shaft Installation
140
Oil Clutch Reassembly
142
Clutch Shaft Reassembly & Installation
146
Rebuilding & Installation of Parts Instructions for Repair of Reverse Clutch Gear
152
Hydraulic Pump Reassembly & Installation
162
Pump Installation
163
Oil Brake Reassembly & Installation
164
PTO Shaft Reassembly & Installation
168
Winch Installation
170
Specialized Tools
172

Allied Systems W8L Operating Manual (74 pages)

Towing Winch

Brand: Allied Systems | Category: Winches | Size: 3 MB

Foreword
3
Table of Contents
5
Contents
6
Safety Summary
7
General
13
Introduction
13
How the Winch Operates
13
Nameplate
14
Wire Rope Selection
15
Recommended Oil List & Oil Capacity
16
W8L Winch Description
17
Optional Equipment
18
Serial Number Codes
19
Tractor & Skidder Identification Codes
20
Operation, Power Controls
23
Checks before Operation
23
Operating Procedures
23
Power Operation
25
Troubleshooting Chart
27
Operation, Electronic Controls
31
Checks before Operation
31
Checks During Operation
31
Operating Procedures
32
Power Operation
35
Inching
36
Troubleshooting Chart
37
Maintenance
43
Maintenance Points
43
Maintenance Schedule
44
Control Cable Adjustment
46
Operating Techniques, Power Controls
49
Tractor or Skidder Operation
49
Operating Techniques, Electronic Controls
53
Tractor or Skidder Operation
53
Operating Techniques, General
57
How to Move a Disabled Vehicle
57
Working on a Steep Slope
59
Tractor Is down the Slope
59
Other Equipment Is down the Slope
60
Operational Differences, Optional Equipment
62
Fairlead
62
Drawbar
62
Optional Gear Ratios
62
Appendix A - FREESPOOL
63
Description
63
Checks before Operation
64
Checks During Operation
64
Operation Procedures
64
FREESPOOL Drag Adjustment
65
Control Cable Adjustment
67
Tractor or Skidder Operating Techniques
70

Allied Systems W8L Service Manual (36 pages)

Gen II eController And Optional Bluetooth Diagnostic Adapter

Brand: Allied Systems | Category: Controller | Size: 6 MB

Safety Precautions
2
Table of Contents
3
General Safety Notices
5
Safety Summary
5
Safety Regulations
5
Product Modifications
7
Ordering Parts
8
Section 1: General
10
Manifold
10
Electronic Controller
10
Joystick
10
Bluetooth Diagnostic Adapter (Optional)
10
Manifold General Description
11
Non-Freespool Internal Harness Installation
11
Non-Freespool Manifold Schematic
11
Freespool Internal Harness Installation
12
Manifold Schematic Description
13
Hydraulic
13
Electrical
13
Mounting Instructions
14
Joystick Description
15
Control Functions
15
Econtrol Installation Instructions
16
Electronic Controls
17
Description of Operations
17
Freespool Operations
17
Bluetooth Diagnostics Adapter (Optional)
18
Section 2: Troubleshooting
21
Joystick (LED)
21
Error Codes Descriptions
21
System Diagnostics
22
LED Indicator Mc4X Modes
22
Error Status Codes
23
I/O
23
Power or Temperature
24
Can
24
Stopped, Critical
25
External Factors
25
IQAN-G11 Adapter (LED)
26
LED IQAN-G11 Modes
26
Error Codes Descriptions
26
General (Android and Ios)
28
User Interface
28
Screen Orientation
28
Portrait Mode
28
Landscape Mode
28
Menu (Factory Use Only)
29
Connections
29
Operations
29
Manage Files
29
Managing Files on Ios
30
Managing Files on Android
30
Options
30
Passwords
30
Disabled Dialog Boxes
30
System
30
System Information
30
Machine ID
30
Date and Time
31
Language
31
Module Information
31
LED Status
31
Logs
32
View Log
32
Save
32
Mail
32
Add Record
32
Clear Log
32
Measure
32
Measure Groups
32
Start and Stop
33
Graph
33
Save
33
Panning
33
Zooming
33
Scaling
33
Communication
33
Wifi/Ethernet
34
Bluetooth
34
Remote Assistance
34
Iqango User at the Machine
34
Remote User
34

Allied Systems W8L Quick Start Manual (2 pages)

Brand: Allied Systems | Category: Winches | Size: 0 MB

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