MacDon A30-S Operator's Manual
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MacDon A30-S Operator's Manual

Pull-type mower conditioners, self-propelled auger headers
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A30-S & A30-D
Pull-Type Mower Conditioners
A30-S, A30-D & A40-D
Self-Propelled Auger Headers
OPERATOR'S MANUAL
Model Year - 2009
Part #169000 Rev A

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Summary of Contents for MacDon A30-S

  • Page 1 A30-S & A30-D Pull-Type Mower Conditioners A30-S, A30-D & A40-D Self-Propelled Auger Headers OPERATOR’S MANUAL Model Year - 2009 Part #169000 Rev A...
  • Page 2 MACDON A40-D SELF-PROPELLED AUGER HEADER MACDON A30-D PULL-TYPE MOWER CONDITIONER...

  • Page 3: Introduction

    1 INTRODUCTION This manual describes the operating and maintenance procedures for the Model A30-S, A30-D, and A40-D Auger Headers, including a Grass Seed version. Your new Auger Header is designed to cut, condition, and lay in windrows a wide variety of grasses and hay crops, and the double-knife feature that is available expands the operational envelope, especially in heavier crops.

  • Page 4: Table Of Contents

    Drawbar Hitch Unhook ......................... 30 6.5.2 3-Point Hitch Unhook ........................... 31 HEADER ATTACHMENT – SELF-PROPELLED ..................33 6.6.1 A30-S and A30-D Attachment ......................33 6.6.2 A40-D Attachment ..........................34 HEADER DETACHMENT – SELF-PROPELLED ..................36 6.7.1 A30-S and A30-D Detachment ......................36 6.7.2...
  • Page 5 180 Degree Turn ..........................50 6.16 UNPLUGGING THE WINDROWER ......................51 6.16.1 Unplugging Conditioner – Pull Type ....................51 6.16.2 Unplugging Conditioner – Self-Propelled A30-S and A30-D............... 51 6.16.3 Unplugging Sickle ..........................51 6.17 HEADER OPERATION ..........................52 6.17.1 Lean Bar Position ..........................
  • Page 6 Sickle Hold-Down Adjustment -Stub Guards ................112 7.8.9 Sickle Drive Belt – A30-S........................113 7.8.9.1 Tension Adjustment .........................113 7.8.9.2 Removal – A30-S Sickle Drive Belt ..................113 7.8.9.3 Installation – A30-S Sickle Drive Belt ..................114 7.8.10 Sickle Drive Belts – A30-D......................... 115 7.8.10.1 Tension Adjustment- LH Sickle Drive, A30-D.................115...
  • Page 7 Tension Adjustment ........................ 130 7.9.2.2 Removal ..........................130 7.9.2.3 Installation ..........................130 7.9.3 Reel Tines and Tine Bar Bearings, A30-S and A30-D ..............131 7.9.3.1 Removal –Tines and Bearings, Cam End ................131 7.9.3.2 Installation –Tines and Bearings, Cam End ................131 7.9.3.3 Removal -Tines and Bearings, Opposite Cam End..............
  • Page 8 HYDRAULIC HEADER ANGLE KITS-PULL-TYPE ................. 168 ADDITIONAL SKID SHOES ........................168 GAUGE ROLLER KIT ..........................168 REPLACEMENT REEL BAT KITS- A30-S & A30-D ................168 STUB GUARD CONVERSION KIT ......................168 TALL CROP DIVIDER KIT ........................168 UNLOADING AND ASSEMBLY ........................169 INDEX ..................................

  • Page 9: Safety

    SAFETY 2 SAFETY WARNING 2.1 SAFETY ALERT SYMBOL Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

  • Page 10: Safety Sign Locations Pull-Type

    SAFETY 2.3.2 Safety Sign Locations Pull-Type #170281 DRIVE SHAFTS - #38334 BOTH ENDS -#142909 BOTH SIDES - #140311 Form # 169000 Model Year - 2009...
  • Page 11 SAFETY Safety Sign Locations Pull-Type (cont’d) #115100 #109843 #44944 #171029 Form # 169000 Model Year - 2009...
  • Page 12 SAFETY Safety Sign Locations Pull-Type (cont’d) ON APT (BACK-SIDE) - #142908 #44944 #142912 ON END SHEET (BOTH ENDS) - 28403 ON BACK FRAME ON END SHEET (BOTH ENDS) - #32738 Form # 169000 Model Year - 2009...

  • Page 13: Safety Sign Locations Self-Propelled

    SAFETY 2.3.3 Safety Sign Locations Self-Propelled #170281 ON DRIVE SHAFTS - #36651 #109843 BOTH ENDS - #142909 ON END SHEET (BOTH ENDS) - #32738 ON END SHEET (BOTH ENDS) - #28403 Form # 169000 Model Year - 2009...

  • Page 14: General Safety

    SAFETY • Provide a first-aid kit for use in case of 2.4 GENERAL SAFETY emergencies. Keep a fire extinguisher on the machine. • CAUTION Be sure the extinguisher is properly maintained and be familiar with its proper The following are general farm safety •...
  • Page 15 SAFETY GENERAL SAFETY (Cont’d): Use only service and repair parts made or • approved by the equipment manufacturer. Substituted parts may not meet strength, design, or safety requirements. Do not modify the machine. Unauthorized • modifications may impair the function and/or safety and affect machine life.

  • Page 16: Acronyms And Abbreviations

    DEFINITIONS 3 ACRONYMS AND ABBREVIATIONS TERM DEFINITION American Petroleum Institute Articulating Power Tongue American Society Of Testing And ASTM Materials Celsius Fahrenheit ft/min feet per minute ft/s feet per second U.S. gallons per minute horsepower cubic inches kilopascals pounds force lbf∙ft or ft∙lbf pound feet or foot pounds lbf∙in or in∙lbf...

  • Page 17: Component Identification

    SPECIFICATIONS 4 COMPONENT IDENTIFICATION CARRIER FRAME STEERING CYLINDER CENTER LINK ARTICULATING POWER TONGUE (APT) LEAN BAR HEADER LIFT CYLINDER MANUAL CASE HAZARD LIGHT LOCK VALVE FLUFFER SIDE DEFLECTOR LIFT CYLINDER DRIVE SHIELD WOBBLEBOX CONDITIONER Form # 169000 Model Year - 2009...
  • Page 18 SPECIFICATIONS HAZARD LIGHT HEADER DRIVE TAIL-LIGHT FORMING SHIELD ADJUSTER BOLTS FLOAT SPRING DRIVE SHIELD Form # 169000 Model Year - 2009...
  • Page 19 SPECIFICATIONS ARTICULATING POWER TONGUE (APT) STEERING CYLINDER LOCKOUT VALVE CONTROL HOSES DRIVELINE PUMP – 1000 RPM PTO SAFETY CHAIN DRAWBAR HITCH JACK TOWING ADAPTER 3-POINT HITCH YOKE Form # 169000 Model Year - 2009...

  • Page 20: Specifications

    SPECIFICATIONS 5 SPECIFICATIONS 5.1 PULL-TYPE HEADERS HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A30-S A30-D A30-S A30-D A30-D FRAME & STRUCTURE 16 ft-3 in. 19 ft-3 in. Width 17 ft-9 in. (5410 mm) (4953 mm) (5867 mm) Transport 26 ft-7 in.
  • Page 21 SPECIFICATIONS PULL-TYPE HEADERS (Cont’d) HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A30-S A30-D A30-S A30-D A30-D AUGER Drive Mechanical 2 Belts To Chain Tube 10 in. (254 mm) O.D Size Flighting 20 in. (508 mm) O.D., 0.25 in. (6 mm) thick.

  • Page 22: Self-Propelled Headers

    17 ft-9 in. (5410 mm) 19 ft-3 in. (5867 mm) 5680 5850 6020 Weight [lb (kg)] (2579) (2656) (2733) Carrier MacDon M Series Self-Propelled Windrower Lighting Two Amber Transport Lights Frame Frame Spare Knife Storage Lean Bar Lean Bar Lean Bar Tube...
  • Page 23 SPECIFICATIONS SELF-PROPELLED HEADERS (Cont’d) HEADER SIZE 14 FT 16 FT 18 FT HEADER MODEL A30-S A30-D A40-D A30-S A30-D A40-D A30-D A40-D REEL Hydraulic Direct 14.2 in 14.2 in 14.2 in Mounted Motor (232 cc) (232 cc) (232 cc) /rev...

  • Page 24: Operation

    OPERATION 6 OPERATION 6.2 OPERATIONAL SAFETY Follow these safety precautions: 6.1 OWNER/OPERATOR CAUTION RESPONSIBILITIES Follow safety operational CAUTION • instructions given your tractor Operator's Manual. If you do not have a It is your responsibility to read and • tractor manual, get one from your dealer understand this manual...

  • Page 25: Tractor Setup - Pull-Type

    OPERATION 6.3 TRACTOR SETUP – PULL-TYPE 6.3.3 Drawbar Hitch Set-Up a. Secure the tractor drawbar so the hitch-pin hole 6.3.1 Tractor Requirements is directly below the driveline. MINIMUM MINIMUM HEADER MIN POWER DRAWBAR HYDRAULICS WIDTH HP (kW) CAPACITY psi (MPa) lbf (N) 1400 14 FT...
  • Page 26 OPERATION g. Assemble PTO driveline male half (G) onto PTO shaft (H) on APT. Push male half so that PTO shaft is at its fully compressed length. h. Locate PTO shaft in hook (J). Form # 169000 Model Year - 2009...

  • Page 27: Point Hitch (Cat. Ii, Iii, Or Iiin) Set-Up

    OPERATION 6.3.4 3 Point Hitch (Cat. II, III, or IIIN) Set- NOTE Bushings (F) on pins can be removed to suit hole size in tractor hitch arms. a. Attach the 3 point hitch yoke (A) to the APT with pin (B). The installation is similar to that described in the previous section.

  • Page 28: Mower Conditioner/ Tractor Hookup - Pull-Type

    OPERATION e. Attach driveline (E) to tractor PTO shaft as 6.4 MOWER CONDITIONER/ TRACTOR follows: HOOKUP – PULL-TYPE CAUTION Shut off tractor, engage parking brake and remove key before working around hitch. CAUTION Never attach windrower to tractor rear axle or three-point hitch arms.

  • Page 29: Point Hitch (Cat. Ii, Iii, Or Iiin) Hook-Up

    OPERATION 6.4.2 3 Point Hitch (Cat. II, III, or IIIN) Hook-Up CAUTION Shut off tractor, engage parking brake and remove key before working around hitch. CAT. II & IIIN CONFIGURATION Change locations of pins (F) in APT arms to hole (G) to locate implement closer to tractor if necessary.
  • Page 30 OPERATION CAUTION The downstop chains limit the downward travel of the 3-point hitch lifting arms to prevent damaging the PTO driveline on the mower-conditioner. Ensure chains attached when operating mower- conditioner. k. Adjust chain length as required by relocating end link at tractor end of chain as follows: m.

  • Page 31: Hydraulic Connections

    OPERATION b. Connect two steering cylinder hoses (A) as 6.4.3 Hydraulic Connections follows: CONTROL CYLINDER MOWER- WARNING LEVER MOVEMENT CONDITIONER POSITION DIRECTION Forward Extend Right remote hydraulic system pressures over 3000 psi (20684 kPa). Check Backward Retract Left your tractor manual for remote system pressure.

  • Page 32: Mower Conditioner / Tractor Unhook - Pull-Type

    OPERATION 6.5 MOWER CONDITIONER / TRACTOR UNHOOK – PULL-TYPE CAUTION To prevent accidental movement of tractor, shut off engine, engage parking brake, and remove key. To maintain stability, always lower the machine completely. Block windrower wheels before detaching from tractor. 6.5.1 Drawbar Hitch Unhook a.

  • Page 33: 3-Point Hitch Unhook

    OPERATION 6.5.2 3-Point Hitch Unhook a. Park machine on flat level surface. b. Lower header onto blocks or leave header raised. Engage lift cylinder lock-out valves if leaving in raised position. c. If necessary, raise 3-point hitch arms to release tension on downstop chains.
  • Page 34 OPERATION k. Lower jack to raise APT and take weight off hitch arms. Remove lynch pins (G) and swing hitch arms (H) clear of APT. m. Slowly drive tractor away from mower conditioner. h. Pull pin (C) securing jack (D) to APT and move to working position at front of APT.

  • Page 35: Header Attachment - Self-Propelled

    Refer to following sections for your specific header model for hose attachment details. 6.6.1 A30-S and A30-D Attachment a. Disengage rubber latch (A) and open driveline shield (B). a. Pass hoses (F) from tractor through support (H) and access hole (J) in header frame.

  • Page 36: A40-D Attachment

    OPERATION e. Remove caps from hydraulic couplers and clean if necessary. REEL &AUGER RETURN PRESSURE KNIFE & CONDITIONER CASE DRAIN RETURN HEADER DRIVE CASE DRAIN KNIFE & Push hose connectors onto mating receptacles CONDITIONER as shown until collars on receptacles snap into PRESSURE lock position.
  • Page 37 OPERATION WITHOUT REVERSER VALVE WITH REVERSER VALVE M150/M200 TRACTOR g. Move tractor platform to open position to expose hydraulic valve blocks. h. Route auger return and reel pressure hose bundle (D) from header to tractor along existing hose support (F) on LH side of tractor to valve blocks.

  • Page 38: Header Detachment - Self-Propelled

    To prevent accidental movement of tractor, shut off engine, engage parking brake, and remove key. 6.7.1 A30-S and A30-D Detachment 1. Line up slot (C) in collar with pin (D) on connector. 2. Push collar toward pin and pull connector to disengage.

  • Page 39: A40-D Detachment

    OPERATION 6.7.2 A40-D Detachment a. Move LH (cab forward M150/M200) platform to rear of tractor. c. Raise lever (E) and undo Velcro straps (F). d. Move hose bundle (G) to store on header walkway. WITHOUT REVERSER VALVE e. Install caps on connectors and hose ends if equipped.
  • Page 40 OPERATION h. Move hose bundle (H) from header and locate on tractor LH side with hose ends in support (J) and under lever (K). Rotate lever (K) clockwise and push to engage bracket. Locate electrical harness through support (J) and attach cap to electrical connector. k.

  • Page 41: Transporting Mower Conditioner

    OPERATION NOTE 6.8 TRANSPORTING MOWER The hydraulic hoses do not need to be attached to the tractor for towing. Ensure CONDITIONER they are securely stored on the APT. 6.8.1 Self-Propelled Refer to M100, or M150 & M200 Self-Propelled Windrower Operator’s Manuals for transporting headers when attached to the M100, M150 and M200 Windrower tractors.

  • Page 42: Transporting With A Truck

    OPERATION 6.8.2.2 Transporting With a Truck CAUTION Do not tow with a vehicle weighing less than 7500 lb (3400 kg). Ensure that the capacity of the towing vehicle is sufficient to maintain control. If the windrower is in transport mode, proceed as follows.

  • Page 43: Preparing Windrower For Transport

    OPERATION e. If steering cylinder is not fully charged, install 6.8.2.3 Preparing Windrower for Transport temporary transport lock follows: Otherwise, proceed to step f. a. Charge the steering circuit as follows: 1. Connect the two APT steering cylinder hoses to a tractor hydraulic circuit. 2.

  • Page 44: Pull-Type - Flatbed

    OPERATION 6.8.3 Pull-Type - Flatbed To transport the windrower on a flatbed trailer, proceed as follows: CAUTION following procedure when transporting the windrower on a flatbed trailer. 3. Remove nuts (E) and drop side deflectors 6.8.3.1 Loading – Pull-Type from frame (F). 4.
  • Page 45 OPERATION CAUTION Equipment used for unloading must meet or exceed the requirements specified below. Using inadequate equipment may result in chain breakage, vehicle tipping or machine damage. Lifting Vehicle: Minimum Lifting Capacity: 8500 lb (3865 kg) Minimum Lifting Height: 15 ft. (4.5 m) Chain h.

  • Page 46: Unloading - Pull-Type

    OPERATION 6.8.3.2 Unloading – Pull-Type a. Remove tie downs. b. Install lean bar onto windrower with four bolts (N). o. Lift windrower and back the flatbed trailer under the unit. The windrower can be positioned with the APT towards the front or rear of the flatbed. p.
  • Page 47 OPERATION Attach steering cylinder rod end to frame. Install rear forming shields using reverse order of step f in Section 6.8.3.1. e. Lower windrower install wheel/axle assemblies onto windrower. Secure axle to frame with bolt (C) and tighten to required torque.

  • Page 48: Break-In Period

    OPERATION d. Perform all annual maintenance. See Section 6.9 BREAK-IN PERIOD 7.17, Maintenance Schedule. a. After attaching header/windrower to tractor for 6.11 DAILY START-UP CHECK the first time, operate the machine slowly for 5 minutes, watching and listening FROM THE Do the following each day before start-up: TRACTOR SEAT for binding or interfering parts.

  • Page 49: Shutdown Procedure

    OPERATION 6.12 SHUTDOWN PROCEDURE 6.14 LIFT CYLINDER LOCK-OUTS CAUTION WARNING Before leaving the tractor seat for any To avoid bodily injury or death from fall of reason: raised machine, always lock-out lift cylinders Park on level ground if possible. • before going under windrower for any •...

  • Page 50: Steering - Pull-Type

    OPERATION 6.15.1 Right Side Operation – Pull-Type 6.15 STEERING – PULL-TYPE Move steering lever forward to achieve desired Steering the windrower is controlled by the position of windrower on right side of tractor. tractor remote hydraulic system. This steering system allows the windrower to follow directly behind the tractor, make a full cut to either side, or any position in between.

  • Page 51: Lh Side Operation - Pull-Type

    OPERATION 6.15.2 LH Side Operation – Pull-Type 6.15.3 Avoiding Obstacles Move steering lever backward to achieve Move steering lever as required to avoid desired position of windrower on LH side of obstacles. tractor. To adjust tracking of windrower during LH side 6.15.4 Square Corners operation, the steering cylinder stroke control...

  • Page 52: Degree Turn

    OPERATION IMPORTANT 6.15.5 180 Degree Turn When turning, take care that the inside NOTE tractor tire does not contact APT of When cutting back and forth on one side windrower. of the field, approximately 50 ft. (15 m) is required at each end of the field to make a d.

  • Page 53: Unplugging The Windrower

    Stop forward movement of the tractor and stop the PTO. 6.16.2 Unplugging Conditioner – Self- b. Raise the machine and slowly engage the PTO. Propelled A30-S and A30-D. NOTE Reverse the header drive. Refer to M150 & Raising windrower...

  • Page 54: Header Operation

    A30-D a. Remove auger drive chain (A). Refer to Section 7.11, Auger and Auger Drive – A30-S & A30-D. b. Remove the three bolts (B) attaching sprocket to pulley and remove sprocket. c. Attach applicable sprocket to pulley with three bolts and torque to 75 ft∙lbf (102 N∙m).

  • Page 55: Auger Speed, A40-D

    Remove reel drive belt (A) and reel drive chain (B) from drive sprocket. Refer to Sections 7.9.1, Reel Drive Chain - A30-S and A30-D and 7.9.2, Reel Drive Belts - A30-S and A30-D. b. Remove snap-ring (C) from pulley (D) and remove pulley.

  • Page 56: Auger Position

    OPERATION 6.17.4.1 Auger Fore-Aft Adjustment – A30-S 6.17.4 Auger Position a. Open LH end shield. CAUTION b. Loosen auger drive chain (A) as follows: To avoid personal injury, before servicing windrower or opening drive covers, follow procedures in Section 6.1, “Preparation for Servicing”.
  • Page 57 OPERATION Open RH end shield. k. Loosen reel drive belts as follows: p. Check reel drive chain tension. Total chain slack at (N) should be 1/4 in. (6 mm). necessary, adjust as follows: 1. Loosen bolt (O) on sprocket and jam-nut on adjuster bolt (P).

  • Page 58: Auger Vertical Adjustment - A30-S

    OPERATION Open RH end shield. 6.17.4.2 Auger Vertical Adjustment – A30-S Loosen reel drive belts (K) as follows: a. Open LH end shield. b. Loosen auger drive chain (A) as follows: 1. Loosen three bolts (B). 1. Loosen jam-nut on adjuster bolt (H) and nuts 2.
  • Page 59 OPERATION o. Check reel drive chain tension. Total chain slack at (N) should be 1/4 in. (6 mm). necessary, adjust as follows: 1. Loosen bolt (O) on sprocket and jam-nut on adjuster bolt (P). 2. Turn adjuster bolt (P) to move idler sprocket downward until chain slack is achieved as above.

  • Page 60: Auger Fore-Aft Adjustment - A30-D

    OPERATION Open RH end shield. 6.17.4.3 Auger Fore-Aft Adjustment – A30-D Loosen reel drive belts (E) as follows: a. Open LH end shield. b. Loosen auger drive chain (A) as follows: 1. Loosen nut (B) on idler sprocket support. 2. Turn adjuster bolt (C) to loosen chain (A). 1.
  • Page 61 OPERATION n. Check reel drive chain tension. Total chain slack at (K) should be 1/4 in. (6 mm). necessary, adjust as follows: 4. Loosen bolt (L) on sprocket and jam-nut on adjuster bolt (M). 5. Turn adjuster bolt (M) to move idler sprocket downward until chain slack is achieved as above.

  • Page 62: Auger Vertical Adjustment - A30-D

    OPERATION h. Open RH end shield. 6.17.4.4 Auger Vertical Adjustment – A30-D Loosen reel drive belts (E) as follows: a. Open LH end shield. b. Loosen auger drive chain (A) as follows: 1. Loosen nut (B) on idler sprocket support. 2.
  • Page 63 OPERATION n. Check reel drive chain tension. Total chain slack at (K) should be 1/4 in. (6 mm). necessary, adjust as follows: 1. Loosen bolt (L) on sprocket and jam-nut on adjuster bolt (M). 2. Turn adjuster bolt (M) to move idler sprocket downward until chain slack is achieved as above.

  • Page 64: Auger Fore-Aft Adjustment - A40-D

    OPERATION 6.17.4.5 Auger Fore-Aft Adjustment – A40-D 6.17.4.6 Auger Vertical Adjustment – A40-D a. Open LH end shield. a. Open LH end shield. b. Loosen the four nuts (A). b. Loosen the four nuts (E). c. Loosen jam-nut on adjuster bolt (B) and turn bolt c.

  • Page 65: Reel Position

    Thick Stemmed Or Up And Forward Heavy Standing To make adjustments to reel position, refer to the following paragraphs 6.17.5.1 to 6.17.5.4. 6.17.5.1 Reel Fore-Aft Position, A30-S and A30-D NOTE The reel must be adjusted equally on both sides. a. Open LH end shield.

  • Page 66: Reel Vertical Position, A30-S And A30-D

    OPERATION Open RH end shield. 6.17.5.2 Reel Vertical Position, A30-S and A30-D g. Loosen the reel drive chain (C) as follows: NOTE Adjustment at forward adjuster bolt should be 0.47 inches (12 mm) lower than at rear adjuster bolt. a. Open LH end shield.
  • Page 67 OPERATION k. Tighten the reel drive chain (C) as follows: 4. Turn adjuster bolt (E) to tighten chain until total chain slack at (C) is 1/4 in. (6 mm). 5. Tighten jam-nut at (E) and nut (D) and recheck tension. Close the shield before engaging the header.

  • Page 68: Reel Fore-Aft Position A40-D

    OPERATION 6.17.5.3 Reel Fore-Aft Position A40-D 6.17.5.4 Reel Vertical Position A40-D NOTE NOTE The reel must be adjusted equally on both Adjustment at forward adjuster bolt should sides. be 0.47 inches (12 mm) lower than at rear adjuster bolt. a. Open LH end shield. a.
  • Page 69 OPERATION Open RH end shield. g. Loosen the four nuts (F). h. Loosen jam-nuts on adjuster bolts (G) turn bolts (G) to adjust reel vertical position. Tighten jam-nut. Tighten nuts (F). k. Close shields before engaging header. Check that the reel rotates freely. IMPORTANT Manually rotate reel and ensure that tines do not contact header pan, otherwise...

  • Page 70: Tine Aggressiveness Adjustment

    Refer to Sections 7.9.1, Reel Drive a. Open RH end shield. Chain and 7.9.2, Reel Drive Belts. A30-S & A30-D CHECK TINE CLEARANCE Rotate reel slowly by hand and check finger clearance at knife and pan. Flex fingers to...

  • Page 71: Cutting Height Adjustment

    OPERATION 6.17.7.1 Cutting Height Adjustment: a. Raise header and engage lift cylinder lockouts. b. Remove pins (A) at each skid shoe or gauge roller. c. Raise or lower skid shoe or gauge roller to desired position. d. Replace pins (A). e.

  • Page 72: Header Angle

    OPERATION 6.17.8 Header Angle Header (or guard) angle can be varied from 8° to 16° below horizontal. Choose an angle that maximizes performance for your crop and field conditions. A flatter angle provides better clearance in stony conditions while a steeper angle is required in down crops for better lifting action.

  • Page 73: Header Flotation

    OPERATION NOTE 6.17.9 Header Flotation Springs must be adjusted in pairs. Header flotation springs are normally set so 70 e. Tighten jam-nuts (A) against spring inserts to lbf force (311 N) is required to lift either end of secure the setting. the header just off the ground.

  • Page 74: Hay Conditioner

    OPERATION NOTE 6.17.11 Hay Conditioner Each division on the roll gap decal represents a change of approximately 1/8 Steel rolls "condition" the crop by crimping and inch (3mm) in roll gap. The factory setting crushing the stem in several places. This allows of 1/4 inch (6 mm) roll gap is mark 1 on moisture release for quicker drying.

  • Page 75: Roll Timing And Alignment

    OPERATION 6.17.11.2 Roll Timing and Alignment For proper conditioning, the rolls must be properly timed and aligned with each steel bar 0.5 in. (12 mm) on one roll centered between two bars of the other roll as shown. The factory setting should CROP be suitable for most crop conditions.
  • Page 76 OPERATION 6.17.11.2.2 Roll Alignment The rolls can be aligned in the fore and aft direction by shimming the pivot assembly link at the RH end of the upper roll. The rolls are aligned at the factory but adjustment is provided in case the rolls become misaligned during operation.

  • Page 77: Roll Tension

    OPERATION 6.17.12 Roll Tension The roll tension (the force holding the rolls together) is factory set and is adjustable. There is a spring (A) for each end of the roll. a. To increase the roll tension, loosen jam-nut (B) at spring insert, and turn the spring draw-bolt (C) clockwise to tighten the spring.

  • Page 78: Forming Shields

    OPERATION sides. 6.17.13 Forming Shields WARNING Keep hands and feet away from discharge opening. Keep everyone several hundred feet away from your operation. Never direct the discharge toward anyone. Stones or other foreign objects can be ejected with force. SELF-PROPELLED The position of the forming shields controls the width and placement of the windrow.

  • Page 79: Rear Deflector (Fluffer Shield)

    OPERATION 6.17.13.2 Rear Deflector (Fluffer Shield) The rear deflector (D) slows the crop exiting the conditioner rolls, directs the flow downward, and "fluffs" the material. CAUTION Before leaving the tractor seat for any reason: Park on level ground if possible. Lower the windrower fully.

  • Page 80: Ground Speed

    OPERATION b. Choose a ground speed that allows the sickle to 6.17.14 Ground Speed cut the crop smoothly and evenly. c. The chart below indicates the relationship CAUTION between ground speed and area cut for two header sizes. Reduce speed when turning, crossing...

  • Page 81: Grass Seed Windrowing

    OPERATION 6.17.15.4 Auger Pan Extensions 6.17.15 Grass Seed Windrowing The grass seed header is equipped with The grass seed auger header has several adjustable auger pan extensions that allow features to adapt it to this special application. adjustment of delivery opening to vary the These features include: windrow characteristics.

  • Page 82: Windrow Forming Rods

    OPERATION 6.17.15.5 Windrow Forming Rods Forming rods are provided to assist in forming narrow windrows preferred this application. a. Bend the rods to modify the windrow shape. Use the forming rods in conjunction with the auger pan extensions to achieve the width and shape of windrows you desire.

  • Page 83: Haying Tips

    OPERATION 6.18.4 Windrow Characteristics 6.18 HAYING TIPS It is recommended that a windrow with the following characteristics be produced. Refer to 6.18.1 Curing Section 6.17 Operating Variables, a. A quick cure will maintain top quality because: instructions on adjusting the windrower. 5% of the protein is lost for each day hay •...

  • Page 84: Storage

    OPERATION 6.19 STORAGE Do the following at the end of each operating season: a. Clean the windrower thoroughly. CAUTION Never use gasoline, naphtha or any volatile material cleaning purposes. These materials may be toxic and/or flammable. CAUTION Cover cutterbar and sickle guards to prevent injury from accidental contact.

  • Page 85: Maintenance/Service

    MAINTENANCE/SERVICE Use only service and repair parts made or • 7 MAINTENANCE/SERVICE approved by the equipment manufacturer. Substituted parts may not meet strength, The following instructions are provided to assist design or safety requirements. the operator in the use of the windrower. Detailed Keep the machine clean.

  • Page 86: Maintenance Specifications

    MAINTENANCE/SERVICE 7.3 MAINTENANCE SPECIFICATIONS 7.3.1.2 Metric Bolts NC BOLT TORQUE* 7.3.1 Recommended Torques BOLT 10.9 DIA. Tighten all bolts to the torques specified in • "A" lbf∙ft N·m lbf∙ft N·m chart unless otherwise noted throughout this manual. Check tightness of bolts periodically, using •...

  • Page 87: Flare Type Hydraulic Fittings

    MAINTENANCE/SERVICE 7.3.1.3 Flare Type Hydraulic Fittings 7.3.1.4 O-ring Type Hydraulic Fittings FITTING FLARE LOCKNUT WASHER O-RING GROOVE BODY FLARESEAT SEAT a. Check flare and flare seat for defects that might cause leakage. b. Align tube with fitting before tightening. c. Lubricate connection and hand tighten swivel nut a.

  • Page 88: Recommended Fluids And Lubricants

    MAINTENANCE/SERVICE 7.3.2 Recommended Fluids and Lubricants Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. • Store in an area protected from dust, • moisture, and other contaminants. CAPACITIES LUBRICANT SPEC DESCRIPTION...

  • Page 89: Conversion Chart

    MAINTENANCE/SERVICE 7.3.3 Conversion Chart INCH-POUND UNITS SI UNITS (METRIC) QUANTITY FACTOR UNIT NAME ABBR. UNIT NAME ABBR. Area acres acres x 0.4047 = hectares Flow US gallons per minute (gpm) x 3.7854 = liters per min L/min Force pounds force x 4.4482 = Newtons inch...

  • Page 90: Drive Shields

    MAINTENANCE/SERVICE 7.4 DRIVE SHIELDS 7.5 LIFT CYLINDER LOCK-OUTS 7.5.1 Self-Propelled Refer to M100, or M150 & M200 Self-Propelled Windrower Operator’s Manuals. 7.5.2 Pull-Type DANGER To avoid bodily injury or death from unexpected start-up fall raised machine; stop engine, remove key and engage lift cylinder lock-out valves before going under machine for any reason.

  • Page 91: Lubrication

    Refer to the specified pages for identifying lubrication points for your specific model. To avoid personal injury, before servicing windrower or opening drive covers, follow A30-S HEADER Pages 90-91 procedures in Section 6.1, Preparation for A30-D HEADER Pages 92-93 Servicing.

  • Page 92: A30-S Headers

    (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base AUGER DRIVE BEARING (1 PLC) REEL SHAFT BEARING (1 PLC) A30-S HEADER LH SIDE SICKLE HEAD BEARING (1 PLC) NOTE To prevent binding and/or excessive wear AUGER SHAFT BEARING (1 PLC) caused by sickle pressing on guards, do not over grease.
  • Page 93 MAINTENANCE/SERVICE A30-S HEADERS (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base A30-S HEADER RH SIDE AUGER SHAFT BEARING (1 PLC) REEL SHAFT BEARING (1 PLC) Form # 169000 Model Year - 2009...

  • Page 94: A30-D Headers

    MAINTENANCE/SERVICE II. A30-D HEADERS High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base REEL SHAFT BEARING (1 PLC) A30-D HEADER RH SIDE SICKLE HEAD BEARING (1 PLC) NOTE To prevent binding and/or excessive wear caused by sickle pressing on guards, do not over grease.
  • Page 95 MAINTENANCE/SERVICE A30-D HEADERS (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base CROSS SHAFT BEARING (1 PLC) A30-D HEADER LH SIDE REEL SHAFT BEARING (1 PLC) SICKLE HEAD BEARING (1 PLC) NOTE To prevent binding and/or excessive wear caused by sickle pressing on guards, do not over grease.

  • Page 96: A40-D Headers

    MAINTENANCE/SERVICE III. A40-D HEADERS High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base REEL SHAFT BEARING (1 PLC) A40-D HEADER RH SIDE SICKLE DRIVE BEARING (1 PLC) SICKLE HEAD BEARING (1 PLC) AUGER SHAFT BEARING (1 PLC) NOTE To prevent binding and/or excessive wear caused by sickle pressing on guards, do not...
  • Page 97 MAINTENANCE/SERVICE A40-D HEADERS (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base A40-D HEADER LH SIDE SICKLE DRIVE BEARING (1 PLC) SICKLE HEAD BEARING (1 PLC) GAUGE ROLLER BEARINGS (2 PLCS) NOTE BOTH SIDES – IF INSTALLED To prevent binding and/or excessive wear caused by sickle pressing on guards, do not over grease.

  • Page 98: Hay Conditioner

    MAINTENANCE/SERVICE IV. HAY CONDITIONER High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base ROLL PIVOT (1 PLC BOTH SIDES) ROLL SHAFT BEARINGS (2 PLCS) ROLL SHAFT BEARINGS (2 PLCS) Form # 169000 Model Year - 2009...

  • Page 99: Pull Type Carrier Frame

    MAINTENANCE/SERVICE V. PULL TYPE CARRIER FRAME FLOAT LINK (2 PLCS) BOTH SIDES TONGUE PIVOT (1 PLC) WHEEL BEARINGS LIFT CYL ATTACH (1 PLC BOTH SIDES) FRAME/HEADER PIVOT (1 PLC LH SIDE) (1 PLC) BOTH SIDES Form # 169000 Model Year - 2009...

  • Page 100: Drivelines

    VI. DRIVELINES High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base A30-S DRIVELINE UNIVERSALS (2 PLCS) 10% MOLY GREASE IS RECOMMENDED FOR DRIVELINE SHAFT SLIP JOINTS CROSS SHAFT (1 PLC) CROSS SHAFT (1 PLC) A30-D &...

  • Page 101: Oiling Requirements

    Apply oil to upper edge of lower spans when oiling chains. SAE 30 A30-S HEADER OIL KNIFE DAILY EXCEPT IN SANDY SOIL AUGER DRIVE CHAIN (1 PLC) REEL DRIVE CHAIN (1 PLC) A30-S HEADER LH SIDE Form # 169000 Model Year - 2009...
  • Page 102 SAE 30 AUGER DRIVE CHAIN (1 PLC) A30-D HEADER LH SIDE CHECK ROLL GEARBOX (1 PLC) WOBBLE BOX (A30-S 1 PLC) (A30-D/A40-D 2 PLCS) (CHECK OIL LEVEL WITH TOP OF WOBBLE BOX HORIZONTAL) Form # 169000 Model Year - 2009...

  • Page 103: Sealed Bearing Installation

    MAINTENANCE/SERVICE 7.6.3 Sealed Bearing Installation a. Clean shaft and coat with rust preventative. b. Install flangette (A), bearing (B), second flangette (C) and lock collar (D). NOTE The locking cam is only on one side of the bearing. c. Install (but do not tighten) the flangette bolts (E). d.

  • Page 104: Hydraulics

    MAINTENANCE/SERVICE 7.7 HYDRAULICS 7.7.2.3 Adding Hydraulic Oil 7.7.1 Hydraulics – Self-Propelled Refer to M100, or M150 & M200 Self-Propelled Windrower Operator’s Manual for hydraulic system maintenance procedures self- propelled windrowers. 7.7.2 Hydraulics – Pull-Type The pull-type windrower is hydraulically powered using the following systems: A self-contained hydraulic system to operate •...

  • Page 105: Changing Hydraulic Oil Filter

    MAINTENANCE/SERVICE 7.7.3 Hoses and Lines 7.7.2.5 Changing Hydraulic Oil Filter NOTE Check hydraulic hoses and lines daily for signs Change hydraulic oil filter after the first of leaks. 100 hours operation and every 250 hours thereafter. WARNING Avoid high-pressure fluids. Escaping fluid can penetrate the skin causing serious injury.

  • Page 106: Sickle And Sickle Drive

    MAINTENANCE/SERVICE d. Secure with lock-nuts and tighten to required 7.8 SICKLE AND SICKLE DRIVE torque. CAUTION To avoid personal injury, before servicing windrower or opening drive covers, follow procedures in Section 7.1, Preparation for Servicing. WARNING Keep hands clear of the area between guards and sickle at all times.

  • Page 107: Sickle Removal

    MAINTENANCE/SERVICE 7.8.2 Sickle Removal WARNING: Stand to rear of sickle during removal to reduce risk of injury from cutting edges. Wear heavy gloves when handling sickle. a. Stroke sickle to its outer limit. b. Clean area around sickle head and remove nut and bolt (C).

  • Page 108: Sickle Installation

    MAINTENANCE/SERVICE 7.8.3 Sickle Installation 7.8.4 Sickle Head Bearing Removal a. Remove the sickle. See Section 7.8.2. WARNING Stand to rear of sickle during installation to reduce risk of injury from cutting edges. Wear heavy gloves when handling sickle. IMPORTANT Align guards and re-set sickle hold-downs while replacing sickle.

  • Page 109: Spare Sickle

    MAINTENANCE/SERVICE 7.8.6 Spare Sickle a. A spare sickle complete with knife head on single knife headers may be stored in the header frame tube at right end as shown. Ensure sickle is secured in place. b. Spare knives with the knife head for double knife headers may be stored inside the lean bar.

  • Page 110: Sickle Guards

    MAINTENANCE/SERVICE TIP: If trouble is encountered cutting tangled, or 7.8.7 Sickle Guards fine-stemmed material, replace guards with stub guards. If material is tough to cut, install stub Check daily that guards are aligned to obtain guards with top guard and adjuster plate. A stub proper shear cut between sickle section and guard conversion kit for the Windrower is guard.
  • Page 111 MAINTENANCE/SERVICE 7.8.7.2.1 Pointed Guard Replacement -Double Knife Refer to previous section for standard guard replacement. The guard near the center of the double knife header, where the two sickles overlap, requires a slightly different replacement procedure. IMPORTANT Replace adjacent guards when replacing center guard.
  • Page 112 MAINTENANCE/SERVICE 7.8.7.2.2 Stub Guard Replacement -Single Knife Stub guards, complete with top guides and adjuster plates are designed to cut tough crops. a. Remove the two nuts (A) and bolts that attach guard (B) and top guide (C) to cutterbar. b.
  • Page 113 MAINTENANCE/SERVICE 7.8.7.2.3 Stub Guard Replacement -Double Knife Refer to previous section for typical guard replacement. The guard near the center of the double knife header, where the two sickles overlap, requires a slightly different replacement procedure. IMPORTANT Replace adjacent guards when replacing center guard.

  • Page 114: Sickle Hold-Downs

    MAINTENANCE/SERVICE insufficient clearance. Insufficient clearance will 7.8.8 Sickle Hold-Downs also result in overheating of the sickle and guards. Check daily that sickle hold-downs are set to prevent sickle sections from lifting off guards but 7.8.8.2 Sickle Hold-Down Adjustment -Stub still permit sickle to slide without binding. Guards NOTE Single Knife...

  • Page 115: Sickle Drive Belt - A30-S

    MAINTENANCE/SERVICE 7.8.9 Sickle Drive Belt – A30-S 7.8.9.2 Removal – A30-S Sickle Drive Belt Remove sickle drive belt (A) as follows: 7.8.9.1 Tension Adjustment a. Open LH end shield. Adjust tension on sickle drive belt (A) as follows: IMPORTANT To prolong belt and drive life, do not over- tighten belts.

  • Page 116: Installation - A30-S Sickle Drive Belt

    MAINTENANCE/SERVICE 7.8.9.3 Installation – A30-S Sickle Drive Belt Install sickle drive belt (A) as follows: g. Install bolt-in plate in LH end sheet at wobble box, and close end shield. h. Re-adjust tension of a new belt after a short run- in period, (about 5 hours).

  • Page 117: Sickle Drive Belts - A30-D

    MAINTENANCE/SERVICE 7.8.10 Sickle Drive Belts – A30-D 7.8.10.2 Removal – LH Sickle Drive Belt, A30-D Remove sickle drive belt (A) as follows: 7.8.10.1 Tension Adjustment- LH Sickle Drive, a. Open LH end shield. A30-D Adjust tension on sickle drive belt (A) as follows: IMPORTANT To prolong belt and drive life, do not over- tighten belts.

  • Page 118: Installation - Lh Sickle Drive Belt, A30-D

    MAINTENANCE/SERVICE 7.8.10.3 Installation – LH Sickle Drive Belt, A30-D Loosen three nuts (B). g. Loosen jam-nut on adjuster bolt (C) and turn a. Route sickle drive belt (A) through opening in adjuster bolt (C) so that sickle drive belt (A) can end sheet onto wobble box pulley and sickle be slipped off pulley (D).
  • Page 119 MAINTENANCE/SERVICE h. Turn adjuster bolt (F) to tighten chain to give (5 mm) slack at mid-span. Tighten nut (E) on idler sprocket. Rotate auger and check chain for slack at tightest point. Re-adjust position of idler sprocket to achieve required slack. Install bolt-in plate in LH end sheet at wobble box and close end shield.

  • Page 120: Tension Adjustment - Rh Sickle Drive Belt, A30-D

    MAINTENANCE/SERVICE 7.8.10.4 Tension Adjustment - RH Sickle Drive 7.8.10.5 Removal – RH Sickle Drive Belt, A30-D Belt, A30-D a. Open shield on header RH side. IMPORTANT To prolong belt and drive life, do not over- tighten belts. a. Open RH end shield. b.

  • Page 121: Installation - Rh Sickle Drive Belt, A30-D

    MAINTENANCE/SERVICE 7.8.10.6 Installation – RH Sickle Drive Belt, A30-D e. Turn adjuster bolt (F) to move pulley (G) so that each belt (E) deflects 3/16 in. (4 mm) when a load of 8-12 lbf (35-40 N) is applied to each belt at mid-span.

  • Page 122: Sickle Drive Belts - A40-D

    MAINTENANCE/SERVICE IMPORTANT 7.8.11 Sickle Drive Belts – A40-D To prolong belt and drive life, do not over- tighten belts. 7.8.11.1 Tension Adjustment- LH Sickle Drive b. Turn adjuster bolt (G) to move pulley (H) until a Belts, A40-D force of 8-12 lbf (35-50 N) applied to each belt at mid-span deflects each belt (E) 0.16 inch (4 Timing belt mm).

  • Page 123: Installation -Lh Sickle Drive Belts, A40-D

    MAINTENANCE/SERVICE Removal –LH Sickle Drive Belts, A40-D (cont’d) 7.8.11.3 Installation –LH Sickle Drive Belts, Timing belt A40-D Remove the LH sickle drive belt (A) as follows: Timing belt a. Remove double V-belts (E) as per previous Install the LH sickle drive belt (A) as follows: page.

  • Page 124: Tension Adjustment - Rh Sickle Drive Belts, A40-D

    MAINTENANCE/SERVICE Installation –LH Sickle Drive Belts, A40-D 7.8.11.4 Tension Adjustment - RH Sickle Drive (cont’d) Belts, A40-D Double V-Belts IMPORTANT To prolong belt and drive life, do not over- Install the sickle drive double V-belts (E) as tighten belts. follows: Adjust the RH sickle drive belt (A) tension as IMPORTANT follows:...

  • Page 125: Installation -Rh Sickle Drive Belt, A40-D

    MAINTENANCE/SERVICE 7.8.11.6 Installation –RH Sickle Drive Belt, A40- Install the RH sickle drive belt (A) as follows: a. Route sickle drive belt (A) through opening in end sheet onto wobble box pulley and sickle drive pulley (L) as shown. NOTE When installing new belt, never pry belt over pulley.

  • Page 126: Sickle Drive Timing Adjustment

    MAINTENANCE/SERVICE at the centre of the inboard stroke. 7.8.12 Sickle Drive Timing Adjustment Double knife A30-D and A40-D Auger Headers require that the sickles are properly timed to move in opposite directions. a. Remove the right side sickle drive belt. Refer to Section 7.8.10.5, Removal –...
  • Page 127 MAINTENANCE/SERVICE d. Install the right side wobble box drive belt and tension. Refer to Section 7.8.10.6, Installation – RH Sickle Drive Belts, A30-D, or Section 7.8.11.6, Installation – RH Sickle Drive Belt, A40-D. IMPORTANT To maintain timing, wobble box driver and driven pulleys must not rotate as the belt is tightened.

  • Page 128: Wobble Box

    Loosen sickle drive belt (B) and slip off wobble box pulley. Refer to one of the following sections: Section 7.8.9.1, Tension Adjustment -Sickle • Drive Belt, A30-S, Section 7.8.10.1, Tension Adjustment –LH • Sickle Drive Belt, A30-D, Section 7.8.10.4, Tension Adjustment –RH •...

  • Page 129: Pulley Removal

    Refer to one of the following sections: 160 ft∙lbf (217 N∙m). • Section 7.8.9.1, Tension Adjustment -Sickle d. Install wobble box. See previous page. Drive Belt, A30-S, • Section 7.8.10.1, Tension Adjustment –LH Sickle Drive Belt, A30-D, Section 7.8.10.4, Tension Adjustment –RH •...

  • Page 130: Changing Wobble Box Oil

    MAINTENANCE/SERVICE 7.8.13.6 Changing Wobble Box Oil NOTE Change wobble box lubricant after the first 50 hours operation and every 1000 hours (or 3 years) thereafter. a. Raise header to allow a suitable container to be placed under wobble box drain to collect oil. b.

  • Page 131: Reel And Reel Drive - A30-Sand A30-D

    Remove reel drive belt (D) from pulley (E). Refer to Section 7.9.2, Reel Drive Belts, A30-S Adjust reel drive chain (A) tension as follows: & A30-D. a. Open shield on header RH side.

  • Page 132: Reel Drive Belts, A30-S And A30-D

    MAINTENANCE/SERVICE 7.9.2 Reel Drive Belts, A30-S and A30-D 7.9.2.2 Removal Remove reel drive belts (A) as follows: 7.9.2.1 Tension Adjustment IMPORTANT To prolong drive life, do not over-tighten belts. Belt slippage is used to protect the reel in an overload situation.

  • Page 133: Reel Tines And Tine Bar Bearings, A30-S And A30-D

    MAINTENANCE/SERVICE 7.9.3 Reel Tines and Tine Bar Bearings, 7.9.3.2 Installation –Tines and Bearings, Cam A30-S and A30-D IMPORTANT Keep reel tines good condition. Straighten or replace as required. 7.9.3.1 Removal –Tines and Bearings, Cam a. Install replacement tines on tine bar and secure with bolt (F) and keeper (G).

  • Page 134: Removal -Tines And Bearings, Opposite Cam End

    MAINTENANCE/SERVICE 7.9.3.4 Installation –Tines and Bearings, Opposite Cam End Reposition cover (A) on cam and tighten bolt. 7.9.3.3 Removal -Tines and Bearings, Opposite Cam End a. Slide tines and bearing support (M) onto tine bar. b. Locate the bearing halves (Q) inside the bearing support (M).

  • Page 135: Reel And Reel Drive - A40-D

    MAINTENANCE/SERVICE 7.10 REEL AND REEL DRIVE – A40-D CAUTION To avoid personal injury, before servicing windrower or opening drive covers, follow procedures in Section 6.1, Preparation for Servicing. 7.10.1 Reel Drive – A40-D The reel drive gearbox and hydraulic motor are a factory assembled unit.
  • Page 136 MAINTENANCE/SERVICE h. Replace tine as follows: 1. Remove bolt (M) and keeper (N) on tine to be replaced. 2. Remove bolts and keepers on tines as required facilitate replacement damaged or worn tine. 3. Slide tines off tine bar. 4. Install replacement tine on tine bar and secure with bolt (M) and keeper (N).

  • Page 137: Tine And Bearing Replacement, Centre Section X

    MAINTENANCE/SERVICE e. Replace tine as follows: 7.10.2.2 Tine and Bearing Replacement, Centre Section X DISC #2 DISC #3 DISC #4 DISC #3 1. Remove bolt (D) and keeper (E) on tine to be replaced. 2. Remove bolts and keepers on tines as required facilitate replacement...

  • Page 138: Tine And Bearing Replacement, Opposite Cam - Section Y

    MAINTENANCE/SERVICE 7.10.2.3 Tine and Bearing Replacement, Opposite Cam – Section Y DISC #3 DISC #4 DISC #4 4. Install tines on tine bar and secure with bolts (D and keepers (E). Install nut with tapered side against tine bar. Do not install bolts in end tine at this time.

  • Page 139: Tine Replacement, Tine Bar Extension - Section Z

    MAINTENANCE/SERVICE 7.10.2.4 Tine Replacement, Tine Bar Extension – Section Z DISC #3 DISC #4 DISC #4 a. Remove bolt (F) and keepers (G) on tine to be replaced and slide tines off tine bar. b. Install tines on tine bar and secure with bolt (F) and two keepers (G).

  • Page 140: Auger And Auger Drive, A30-S And A30-D

    To avoid personal injury, before servicing windrower or opening drive covers, follow procedures in Section 6.1, Preparation for Servicing. 7.11.1 Auger Drive Chain, A30-S 7.11.1.1 Tension Adjust chain (A) tension as follows: a. Open LH end shield. b. Loosen three bolts (B).

  • Page 141: Auger Drive Chain, A30-D

    MAINTENANCE/SERVICE 7.11.2 Auger Drive Chain, A30-D 7.11.2.1 Tension a. Open LH end shield. b. Loosen nut (A) on idler sprocket support. c. Turn adjuster bolt (B) to give (5 mm) slack at mid-span of chain. Tighten nut (A) on idler sprocket support.

  • Page 142: Auger Drive Belts, A30-S

    MAINTENANCE/SERVICE 7.11.3 Auger Drive Belts, A30-S 7.11.3.2 Removal a. Open LH end shield. 7.11.3.1 Tension IMPORTANT To prolong drive life, do not over-tighten belts. Belt slippage is used to protect the auger in an overload situation. NOTE Minor belt tension adjustments may be made without affecting chain tension.

  • Page 143: Auger Drive Belts, A30-D

    MAINTENANCE/SERVICE 7.11.4 Auger Drive Belts, A30-D 7.11.4.2 Removal a. Open LH end shield. 7.11.4.1 Tension IMPORTANT To prolong drive life, do not over-tighten belt. Belt slippage is used to protect the auger in an overload situation. NOTE Minor belt tension adjustments may be made without affecting chain tension.

  • Page 144: Installation

    MAINTENANCE/SERVICE 7.11.4.3 Installation IMPORTANT Auger drive belts are a matched set. Replace both drive belts even if only one needs replacing. Install auger drive belts (A) as follows: a. Position auger drive belts (A) as shown. b. Turn adjuster bolt (C) so that belts (A) deflect 3/16 in.

  • Page 145: Auger Pans

    MAINTENANCE/SERVICE 7.11.5 Auger Pans 7.11.7 Stripper Bars The high density polyethylene auger pans are To maintain proper clearance between the auger repairable and replaceable. Refer to the and stripper bars, the bars may need replacing Technical Service Manual details due to wear or damage. Shims may also need replacing the pans.

  • Page 146: Stripper Bar Replacement

    MAINTENANCE/SERVICE 7.11.7.2 Stripper Bar Replacement c. Remove two nuts and carriage bolts (C) securing extension (D) to underside of header pan support and retain for reinstallation. a. Remove the four nuts and bolts (C) that secure each stripper bar (D) (left hand and right hand) to the pan, and remove bars.

  • Page 147: Conditioner

    MAINTENANCE/SERVICE 7.13 CONDITIONER 7.13.3 Gearbox Removal - A30-S a. Remove hydraulic drive motor. Refer to Section CAUTION 7.13.1, Hydraulic Drive Motor Removal. NOTE To avoid personal injury, before servicing It is not necessary to disconnect the motor windrower or opening drive covers, follow hoses for this operation.
  • Page 148 MAINTENANCE/SERVICE Remove the auger drive pulley (F) as follows: h. Remove the three flanged lock nuts (L) that secure gearbox (A) to header end sheet, and remove gearbox. 1. Remove the three bolts from the tapered bushing (G) in pulley (F). 2.

  • Page 149: Gearbox Installation - A30-S

    MAINTENANCE/SERVICE e. Install auger drive pulley (F) as follows: 7.13.4 Gearbox Installation - A30-S 1. Slide pulley (F) onto shaft with key. 2. Install tapered bushing (G) onto shaft, ensuring holes are aligned with holes in a. Position gearbox (A) as shown picking up the pulley.
  • Page 150 MAINTENANCE/SERVICE g. Slide upper roll driveline onto gearbox as shown. Install and tighten two bolts and nuts (O). Torque to 75 ft∙lbf (102 N∙m). h. Attach lower roll driveline flange onto gearbox flange using four bolts and nuts (P). Adjust roll timing. Refer to Section 6.17.11.2, Roll Timing and Alignment.

  • Page 151: Gearbox Removal - A30-D

    MAINTENANCE/SERVICE Remove auger drive chain (D) from small 7.13.5 Gearbox Removal – A30-D sprocket as follows: a. Open shield covering conditioner drive. 1. Loosen nut (E) on idler sprocket support. 2. Turn adjuster bolt (F) to loosen chain (D). 3. Remove chain from small sprocket. g.
  • Page 152 MAINTENANCE/SERVICE h. Remove the auger drive pulley (K) as follows: Remove the two bolts (O), and nut and bolt (P) attaching channel (Q) to end sheet and remove channel (Q). 1. Remove the three bolts (L) from hub (M) and remove hub and sprocket.
  • Page 153 MAINTENANCE/SERVICE Remove the three flanged lock nuts (R) that secure gearbox (S) to header end sheet and remove gearbox. Form # 169000 Model Year - 2009...

  • Page 154: Gearbox Installation - A30-D

    MAINTENANCE/SERVICE Install drive pulley (F) as follows: 7.13.6 Gearbox Installation – A30-D 1. Slide pulley (F) onto shaft with key. a. Position gearbox (A) as shown, picking up the 2. Install tapered bushing (G) onto shaft, three holes in the end sheet. ensuring holes are aligned with holes in b.
  • Page 155 MAINTENANCE/SERVICE n. Slide upper roll driveline onto gearbox as shown. Install and tighten two bolts and nuts (S). h. Position auger drive belts (M) as shown. Torque to 75 ft∙lbf (102 N∙m). Turn adjuster bolt (N) so that belts (M) deflect o.

  • Page 156: Gearbox Removal - A40-D

    MAINTENANCE/SERVICE e. Open the end shield on the LH side of the 7.13.7 Gearbox Removal – A40-D header. a. Open shield covering conditioner drive. Loosen three nuts (D) and jam-nut on adjuster bolt (E). b. Remove the two bolts (A) securing motor to gearbox and remove motor.

  • Page 157: Gearbox Installation - A40-D

    MAINTENANCE/SERVICE Install drive pulley (G) as follows: Remove the three flanged lock nuts (M) that secure gearbox (N) to header end sheet and remove gearbox. 1. Slide pulley (G) onto shaft with key. 7.13.8 Gearbox Installation – A40-D 2. Install tapered bushing (H) onto shaft, ensuring holes are aligned with holes in a.

  • Page 158: Changing Gearbox Oil

    MAINTENANCE/SERVICE Adjust roll timing. Refer to Section 6.17.11.2, 7.13.9 Changing Gearbox Oil Roll Timing and Alignment. NOTE m. Clean off excess sealant from motor flange and Change conditioner drive gearbox gearbox face. lubricant after the first 50 hours operation n. Apply light coat of silicone to motor flange and and every 1000 hours (or 3 years) position motor on gearbox as shown until thereafter.

  • Page 159: Wheels, Tires, And Hitch - Pull-Type

    MAINTENANCE/SERVICE 7.14 WHEELS, TIRES, AND HITCH – 7.14.3 Installation PULL-TYPE CAUTION CAUTION When installing wheel be sure to use the holes that are countersunk to match bolt To avoid personal injury, before servicing head profile. The uncountersunk holes do windrower or opening drive covers, follow not seat the bolts correctly.

  • Page 160: Tire Inflation

    MAINTENANCE/SERVICE 7.14.4 Tire Inflation 7.15 SKID SHOE WEAR PLATE REPLACEMENT Check tire pressure daily. Maintain 30 psi (207 kPa). The skid shoes are equipped with replaceable wear plates that can be reversed for increase WARNING service life. It is recommended that the wear plates be replaced when the skid shoe weldment Service tires safely.

  • Page 161: Maintenance Schedule

    MAINTENANCE/SERVICE IMPORTANT 7.17 MAINTENANCE SCHEDULE Recommended intervals are for average conditions. Service the machine more following maintenance schedules list often if operated under adverse conditions periodic maintenance procedures, and are (severe dust, extra heavy loads, etc.). organized service intervals. Regular maintenance is the best insurance against early CAUTION wear and untimely breakdowns.

  • Page 162: Maintenance Record - Sp

    MAINTENANCE/SERVICE 7.17.1.3 Maintenance Record - SP Self-Propelled Windrower Header ACTION:  - Check  - Lubricate  - Change Hour Meter Reading Date Serviced By BREAK-IN Refer To Section 7.17.1.1, Break-In Inspection. 100 HOURS OR ANNUALLY  Conditioner Drive Gearbox Lube Level ...

  • Page 163: Pull-Type Mower Conditioner

    MAINTENANCE/SERVICE 7.17.2 Pull-Type Mower Conditioner 7.17.2.1 Break-In Inspection - PT HRS. ITEM CHECK REFERENCE Wheel Bolts Torque 120 ft∙lbf (160 N∙m) Sec. 6.15.1 Steering Cylinder Clevis & Stroke Control Torque 52 ft∙lbf (72 N∙m) Auger Drive Belt Tension Sec. 7.11.3 & 7.11.4 5, 25, 50 Reel Drive Belt Tension...

  • Page 164: Maintenance Record - Pt

    MAINTENANCE/SERVICE 7.17.2.3 Maintenance Record - PT ACTION:  - Check  - Lubricate  - Change Hour Meter Reading Date Serviced By FIRST USE Refer To Section 7.17.2.1. Break-In Inspection 100 HOURS OR ANNUALLY  Hydraulic Oil Filter - First 100 H Only Conditioner Drive Gearbox Lube ...

  • Page 165: Troubleshooting

    TROUBLESHOOTING 8 TROUBLESHOOTING 8.1 WINDROWER PERFORMANCE SYMPTOM PROBLEM SOLUTION SECTION Carryover of Crop On Reel. Reduce reel speed (sprocket Reel speed too fast. 6.17.3 size). Material Build-Up On Header Auger speed too fast. Reduce auger speed 6.17.2 Frame. (sprocket size). Very light crop.
  • Page 166 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION SECTION Ragged Or Uneven Cutting Of Header angle too flat for guards Increase header angle. 6.17.8 Crop. to pick up down crop. Header flotation too light, Adjust to heavier float setting. 6.17.9 causing bouncing. Maintain proper RPM on PTO speed too slow.
  • Page 167 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION SECTION Uneven Formation And Auger to stripper clearance too Adjust auger to stripper bars 6.17.3 Bunching Of Windrow. wide. clearance. Rear deflector bypassing or Adjust rear deflector for 6.17.12 dragging crop. proper crop control. Reel not feeding properly in Decrease ground speed.

  • Page 168: Mechanical

    TROUBLESHOOTING 8.2 MECHANICAL SYMPTOM PROBLEM SOLUTION SECTION Auger And/Or Conditioner Feed pan doesn't allow stones Lower rock-drop tines. 6.17.9 Rolls Damaged By Stones. to fall through. Excessive Breakage Of Sickle Ground speed too high in stony Reduce ground speed. Sections Or Guards. conditions.
  • Page 169 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION SECTION Knocking In Sickle Drive. Worn needle bearing in sickle Replace. 7.8.4 head. Worn sickle head pin. Replace. 7.8.3 Replace with special end Incorrect end guards. 7.8.6.2 guards. Sickle Back Breakage. Dull sickle. Replace. 7.8.4 Worn sickle head pin. Replace.

  • Page 170: Options And Attachments

    OPTIONS AND ATTACHMENTS 9.4 REPLACEMENT REEL BAT 9 OPTIONS AND ATTACHMENTS KITS- A30-S & A30-D 9.1 HYDRAULIC HEADER ANGLE KITS-PULL-TYPE Consists of one complete bat assembly for ease of replacement. This kit allows the header angle to be adjusted 9.5 STUB GUARD CONVERSION...

  • Page 171: Unloading And Assembly

    10 UNLOADING AND ASSEMBLY Refer to header specific instruction for unloading, assembly and set-up procedures that are included with your shipment. HEADER DESCRIPTION USED ON INSTRUCTION PART NUMBER A30-S/A30-D Pull-Type Mower Conditioner 169001 A30-S/A30-D/A40-D Self-Propelled Windrower 169078 Form # 169000...

  • Page 172: Index

    A30 ............128 A30-S header ............90, 91 position ................63 A40-D header ............94, 95 tines and bearings A30-S, A30-D ........ 130 drivelines A30-D, A40-D ..........98 tines and bearings A40-D ..........132 hay conditioner .............. 96 Reel Bat Kit ..............
  • Page 173 INDEX Reel Speed Skid Plates A30-S & A30-D .............. 53 additional ..............166 A40-D ................53 Skid Shoes Reservoir adustment ..............69 hydraulic ..............102 Specifications ..............18 oil level ................. 102 pull-type ................. 18 Rock-Drop Position ............71 self-propelled ..............20 Roll Start-Up Check ..............

This manual is also suitable for:

A30-dA40-d

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