Related Manuals for Kaba Mas DKX Series
Summary of Contents for Kaba Mas DKX Series
- Page 1 Kaba Mas LLC DKX Series Type III Installation Instructions June 16, 2020 550.1026 REV. -B June 2020...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ....................4 DKX-10 Type III Components ................ 5 dormakaba PowerPlex P2000 Self Powered Access Control Lock ... 5 Dorma F9300 3-hour Fire Rated Exit Device ........... 5 CDX-10 High Security Pedestrian Door Lock..........5 DKX-10 Type III Installation ................5 DETERMINE DOOR HANDING ................ - Page 3 Change BEST-Type Core ................21 Remove and Reassemble the Outside Lever ..........21 Testing the Operation of the Lock .............. 22 INSTALLATION (Phase Two) ................23 Dorma F9300 Fire Rated ................23 Install Strike ....................24 Install Panic Bar and Rail Assembly to Door ..........
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Page 4: Introduction
The Kaba Mas DKX-10 Type III is General Services Administration (GSA) approved. It complies with Federal Specification FF-L-2890C. The DKX-10 Type III comes with a modified Kaba Mas CDX-10. The DKX-19, Type III option comes with a modified S&G 2740 combination lock in place of the X-10. -
Page 5: Dkx-10 Type Iii Components
1. The dormakaba PowerPlex P2000 Self Powered Access Control Lock 2. The Dorma F9F 3-hour Fire Rated Exit Device 3. A modified Kaba Mas CDX-10 High Security Pedestrian Door Lock Installation of the DKX-10 Type III consists of four (4) steps: 1. -
Page 6: Determine Door Handing
DETERMINE DOOR HANDING Determine whether the door is left-hand (LH), right-hand (RH), left-hand reverse (LHR) or right-hand reverse (RHR) by referring to Figure 1. Figure 1 Left-hand Right-hand OUTSIDE OUTSIDE Left-hand Right-hand Reverse Reverse... -
Page 7: Installation Preparation
INSTALLATION PREPARATION Required Tools For Installation: • Level • #2 Phillips Head “Stubby” Screwdriver • #3 Phillips Screwdriver • Center Punch • 1" Hole Saw • 3/8" Box End Wrench • Hacksaw • File • 6" Scale • Tape Measure •... -
Page 8: Parts Checklist
PARTS CHECKLIST dormakaba PowerPlex P2000 A. Outside Lever Handle B. Outside Housing C. Gasket (when required) D. Spindle(s) Inside Adaptor Plate Mounting Screws 12-24 1/8" Hex (3) G. Flat Washer ½ OD (2 or 4) H. Pan Head Screws 10-24 ¾" (4) Chassis Inside Chassis Cover K. -
Page 9: Dorma F9300 Fire Rated Exit Device
Dorma F9300 Fire Rated Exit Device Figure 3 Parts • R.H.P.M.S: Round Head Phillips Machine Screw • R.H.P.T.S: Round Head Partial Thread Screw • R.H.P.M.S: Round Head Phillips Machine Screw • F.H.P.M.S: Flat Head Phillips Machine Screw • F.H.P.T.S: Flat Head Partial Thread Screw... -
Page 10: Covers And Other Parts
Covers and Other Parts: • Universal Chassis Cover (515030) • RHR Lock Cover (515031) • LHR Lock Cover (515032) • End Cap (515038) • Retainer Clip (515041) • Cable Connector Rod End (515040) (LHR - Short) • Cable Connector Rod End (515029) (RHR - Long) •... -
Page 11: Cdx-10 High Security Lock
CDX-10 High Security Lock: 1. Mounting Plates 2. DKX-10 Lock Body and Baseplate 3. Spindle 4. Dial Assembly 5. Installation Instructions 6. Installation Kit 7. Backing Plate 8. Hub 9. Screw Kit 10. #2 Strike 11. Escutcheon Plate Figure 5... -
Page 12: Kit Contents
Kit Contents 1. Saw Handle 2. Saw Blade (52 teeth/inch) 3. Vise Clamp 4. Tube Deburr Stone 5. Outer Tube 6. Inner Tube 7. Stick-on Cable Guides (3) 8. Zebra Connector and Housing 9. Lubricant 10. Dial-Hub Locating Gauge 11. Spindle 6-32 Screw 12. -
Page 13: Installation (Phase One)
INSTALLATION (Phase One) dormakaba PowerPlex P2000 Use the template and mark the desired handle height on the edge of the door. (See Figure 7.) Note: Recommended centerline is 40 ". Use the template and mark a 2 " backset vertical line (or the appropriate backset for your installation). - Page 14 Install the Outside Lever of dormakaba PowerPlex P2000. Figure 9 Assemble the lever on the outside housing, in the horizontal rest position appropriate to the handing of the door as shown. Simply push the lever onto the tube until it clicks in place. If more force is required to engage the handle, use a rubber mallet.
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Page 15: Install Optional K-I-L Or Best Removable Core Override And Outside Lever
Install Optional K-I-L or BEST Removable Core Override and Outside Lever Upon unpacking, the lock housing with Figure 10 mechanical override should look like the diagram below with: • The small indents (i) on the cross of the override shaft (m) in-line horizontally •... -
Page 16: For Best Removable Core
Note: When using BEST Interchangeable cores, use steps below. Figure 11 For BEST Removable Core Insert 6-pin BEST adapter (thicker) into 6-pin interchangeable core or insert 7-pin BEST adapter (thinner) into 7- pin interchangeable core. Insert the adapter until it makes contact with the removable core. -
Page 17: For Optional K-I-L Key
For Optional K-I-L Key Put the cylinder plug (k) into the lever (h). Ensure that the cylinder plug (k) does not fall out, insert the key into the cylinder (j). (The key will be horizontal.) Figure 12 Caution: The position of the key is very important. If the lever is not assembled with the key in the correct position before placing the lever on the housing, the inside mechanism of the lock could be damaged if the lever is rotated and forced. -
Page 18: Test The Operation Of The Outside Lever
Remove the key. (The lock will look as shown at right.) Right-Handed lock Gently check the rotation of the lever handle. (It should easily rotate approximately 45º.) Troubleshooting: If you have assembled the lever and housing with the key in the wrong position, the key will get stuck. To remove the key, turn it so that it is in the vertical position and insert a small flat screwdriver into the hole under the lever handle to push the lever catch in (f). -
Page 19: Test The Movement Of The Lever (Without The Key In Cylinder)
Test the Movement of the Lever (without the key in cylinder): Turn the lever (h) clockwise for a right-handed lock or counterclockwise for a left-handed lock. Release the lever slowly. It should return freely to its horizontal position. Figure 16 Test the Mechanical Key Override with Change Key Important: The key override itself does not retract the latch or deadbolt. -
Page 20: Change Key-In-Lever Lock Cylinders
Install cap (i) to cover keyhole. The cap has a small groove on one edge to allow ease of removal. This should be facing down. Insert bottom snap of cap in lever hole below the cylinder. With a small screwdriver, push top snap of cap down while pushing the cap into place. -
Page 21: Change Best-Type Core
Change BEST-Type Core Use the control key to remove the removable core from the lever. Remove the adapter from the removable core and reassemble it on the new removable core. Note: It is important that the new removable core has the same number of pins (6 or 7) as the dismounted one. -
Page 22: Testing The Operation Of The Lock
G. Ensure that the two small indents on the cross are now vertically in-line. (The cylinder or override shaft tool can be used to turn override shaft.) Push in the lever catch (f) firmly. 2 Indents Vertical Figure 21 Testing the Operation of the Lock Rotate inside lever and hold. -
Page 23: Installation (Phase Two)
INSTALLATION (Phase Two) Dorma F9300 Fire Rated Exit Device Figure 1 depending ON THE HE DOOR THICKNESS Choose the required spindle depending on the door thickness. Remove the template. Mark the door to denote the lock and strike horizontal line. C. -
Page 24: Install Strike
Install Strike Figure 3 Note: Prepare to install panic bar and rail on door. Note: All dimensions are based on " stop height. Verify strikes, stile width, any trim, and stop height prior to making any cuts. If cutting is required, follow instructions below. Figure 4 Fits 36"... -
Page 25: Install Panic Bar And Rail Assembly To Door
Figure 6 General Maintenance Notes The dormakaba DKX Series Exit Devices are designed to give years of trouble-free service, however, depending on installation, location, climate conditions, etc., routine maintenance is recommended in all latch bolt locations. The device should be periodically cleaned and re-lubricated with Dura-Lube or equivalent to ensure proper function of all... -
Page 26: Installation (Phase Three)
INSTALLATION (Phase Three) Install DKX-10/DKX-19 Lock Strike Note: It is recommended to install the Series Strike (Type 2) first, followed by the lock installation. Locate the strike horizontal centerline off the lock horizontal centerline, and mark a horizontal line on the strike mounting surface. -
Page 27: Dkx-10/Dkx-19 High Security Lock Installation
Figure 2 Place the 3.5" x 5 x " backing plate against the back of the DKX Series lock case assembly. Feed the cables and outer tube through the 0.5" hole in the door while positioning the DKX-10, backing plate, and cover bracket (515034), oriented correctly as shown in above illustration, against the door. -
Page 28: Cut The Tubes
Locate the lock assembly and install the two remaining machine screws (115052). With all four machine screws in place, and the lock assembly located correctly, tighten all four screws. Once the lock is correctly positioned and secured, install the two remaining mounting screws (Sheet Metal/Wood_115031) nearest the strike opening (top and bottom) to attach the CDX-10 assembly to the door panel. -
Page 29: Install The Dial Ring
Feed the cables and outer tube through the .500"-inch hole in the door while positioning the DKX-10 and backing plate against the door. Insert and tighten slightly two #10-32 screws nearest the strike opening (top and bottom) to attach the DKX-10 and backing plate to the door. Helpful Hint: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it, can be very helpful as a guide in feeding the cables through the door face. -
Page 30: Install Generator Cable And Cable Guides
Install Generator Cable and Cable Guides Place the generator cable into the dial ring housing recess containing a post used for positioning the cable. The hole in the cable must be positioned over the post on the dial ring, and the five gold tabs must be exposed. The Zebra connector and Zebra connector housing are assembled at the factory but may come apart during shipment. -
Page 31: Install The Dial Hub And Dial
Install the Dial Hub and Dial Apply a liberal amount of lubricant to the hub-bearing surface. Slightly bend the dial hub-spacing gauge at its midpoint and slide it behind the dial hub. Pull out the spindle while pressing in on the dial hub with your thumb. Snug the set screws while holding the dial hub in this position. -
Page 32: Interface Hardware
Interface Hardware Cable Assembly These steps describe how to attach the rod end connector (515040 or 515029), Figures 23 and 24, and stainless-steel mechanical cable assembly (116036) to the lock and Rim Exit Device chassis. It also describes how to connect the cable assembly and adjusting the cable length to achieve proper timing of the high security lock bolt retraction relative to the rim exit device latch bolt. -
Page 33: Install Lock Cable Assembly
Install Lock Cable Assembly Ensure correct assembly of the rod end connector (515040 or 515029), jamb nut (115123) and cable subassembly (116036). Note: Do not tighten the jamb nut down on the connector rod until the optimum timing is achieved in opening the DKX-10 or DKX-19 high security lock. -
Page 34: Install Cable Assembly
The effective cable length may be changed by turning the brass-threaded plug into and out of the turnbuckle. The cable length must be adjusted so that as the panic bar of the Rim Exit Device is depressed, the DKX Series bolt is fully retracted and latched back just before the Rim Exit Device latch bolt clears its strike. -
Page 35: Covers
If not fully retracted and latched back: Shorten the cable length until the CDX-10 bolt retracts and latches back just before the Rim Exit Device latch bolt clears its strike. If fully retracted and latched back: With the door open, depress the panic bar until the CDX-10 bolt retracts and latches back. -
Page 36: Install Lock Cover
Install Lock Cover Locate the correct lock cover based on door handing. (See Figure 30.) (Both a RHR (515031) and a LHR (515032) lock cover are included in the Rim Exit Device box.) Position the lock cover over the lock cover mounting brackets. Locate the cover flush to the surface of the door and bias the cover away from the door edge. - Page 37 NOTES:...
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