Installation of the Dial Hub and Dial ������������������������������������������������������������� 10 Final Installation �������������������������������������������������������������������������������������������� 12 Installation Completion Checklist ������������������������������������������������������������������ 12 Open and Close the X-10 Lock (Factory Combination) �������������������������������� 13 Appendix A - Tube Retainer Positions ������������������������������������������� 14 Appendix B - Cable Routing Diagrams ������������������������������������������ 15 Document Number 519�0112...
InTroduCTIon Please read all instructions before you install and use your Model X-10™ lock� This will help you avoid unnecessary costs and issues resulting from improper installation� BASIC TOOLS AND MATERIALS NEEDED 1. Small Phillips head screwdriver (#0) 2. Medium Phillips head screwdriver (#1/#2) 3.
3: X-10 drill Template Note: The above template is NOT Actual Size. Do Not Use for locating, drilling, and tapping the lock mounting holes. A Template of actual size is included with the lock...
preparaTIon for new InsTallaTIon of The loCK 1� Use the template to establish the correct locations of all mounting holes for the lock case and the dial ring, when necessary� 2� The lock case mounting screws require drilled and tapped 1/4-20 screw holes� (M6X1, if Metric) 3�...
InsTallaTIon prelImInary loCK InsTallaTIon 1� Deburr spindle hole and opening� 2� Feed Lock Cable through spindle hole� 3� Loosely attach the lock case to the container wall with the four mounting screws� 4� Tighten the lock case mounting screws to hold the lock case in place� (See Figure 5�) figure 5 - Tighten CuTTIng The Tubes...
Note: Be careful to keep the cut as straight as possible. Remember the saw only cuts when pushing. Trying to cut while pulling may pull the handle off of the saw blade. 6� The inside and outside of the tubes must be deburred after cutting�...
InsTallaTIon of The dIal rIng 1� Remove the two screws from the dial ring assembly cover and remove the cover� Note: Make sure the tubes are projecting through the container as shown in Figure 9 on the previous page. If not, the tubes are not seated properly in the lock or they were not cut to the proper length.
figure 13 - lCd and ZIf Connectors InsTallaTIon of generaTor Cable and Cable guIdes 1� Place the generator cable into the dial ring housing recess containing a post used for positioning the cable� (See diagrams in Appendix B�) The hole in the cable must be positioned over the post on the dial ring, and the five gold tabs must be visible�...
6� Depending on the thickness of the container, additional cable guides may be necessary to ensure the cables are held in place� Some possible locations are shown in Figure 15� Install additional guides as needed, and route the LCD and generator cables through them to ensure the cables do not get routed through the “KEEP CLEAR”...
6� Remove spindle screw and spindle from lock case prior to cutting� Carefully cut the spindle so that it will be flush to the dial hub after installation. Caution: The spindle should not extend past the dial hub once installed but may be recessed up to 1/32 inch below the surface of the hub. If it extends past the dial hub, it must be filed to flush.
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Caution: Tighten in a downward motion in case the hex key should break. (See Figure 21.) 7� Apply lubricant to the retaining ring on the dial hub� Position the retaining ring so an equal amount of lubricant is consistently exposed around the hub� Also, apply grease from the lubricant tube to the entire ramp area just inside the back of the dial and to the inner surface of the 5-sided formed clutch spring within the dial�...
2� Have all screws been securely tightened? 3� The dial clutch should provide a slip torque of 7 to 25 inch pounds� 4� Operate the lock using the preset factory combination of 50-25-50� See the following section: OPEN AND CLOSE THE X-10�...
Close The X-10 (faCTory CombInaTIon) CW=Clockwise; CCW=Counterclockwise Note: The viewing angle of the LCD is restricted from either side as a security feature of the lock. This feature restricts viewing of combination dialing by the casual observer. To open The loCK (using the factory Combination): 1�...
appendIX a Tube reTaIner posITIons The tube retainer must be positioned so the cables come through the notch in the retainer� NOTCH (SHOwN IN POSITION 3) TUBE RETAINER While facing the outside of the container, position the notch in the tube retainer as follows: Bolt Position Notch Position Left...
appendIX b Cable rouTIng dIagrams Refer to the following table and diagrams for suggested cable routing paths to avoid pinching or rubbing of cables� Choose the diagram that most closely represents the thickness of the container door� Ensure the cables are routed so that they do not get pinched by the generator�...
Notice: The information in this manual is subject to change without notice and does not represent a commitment on the part of Kaba Mas. Kaba Mas shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this material.