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Install Generator Cable and Cable Guides
A.
Place the generator cable into the dial ring housing recess containing a post used for positioning the cable. The hole
in the cable must be positioned over the post on the dial ring, and the five gold tabs must be exposed.
B.
The Zebra connector and Zebra connector housing are assembled at the
factory but may come apart during shipment. If so, insert the Zebra connector
back into the Zebra connector housing before proceeding.
Caution: The Zebra connector is an electrical connector. Keep it clean!
C.
Place the generator Zebra connector and connector housing assembly over
the generator cable and press it into the recess. The hole in the Zebra
connector housing must be positioned over the post in the dial ring. Be sure
that the black Zebra connector housing is positioned so that grooves are
facing towards you.
D.
Install at least one of the stick-on cable guide in an appropriate position to restrain the
cables.
E.
Route the cables through the cable guide that was just installed.
F.
Depending on the thickness of the door, additional cable guides may be necessary to ensure the cables are
sufficiently restrained. Install additional guides as needed, and route the LCD and generator cables through them to
ensure that the cables do not get routed through the "KEEP CLEAR" area, over the Zebra connector, or near where
the geared end of the dial hub will project through the dial ring cover.
Figure 12
6
Install the Dial Ring Cover
Align the dial ring cover with the dial ring so that the generator will seat into the five o'clock position and the four
A.
aligning lugs align with the corresponding slots in the dial ring.
B.
Carefully slide the dial ring cover into the dial ring.
C.
Hold the dial ring cover in place and tighten the two, dial ring cover mounting screws to the specified torque.
Install the Spindle
A.
Install the spindle into the lock case. (The first resistance you feel when inserting the spindle is the spindle seal.)
B.
Rotate the spindle until it drops into the cam. (The spindle is not fully seated until you feel the second drop.)
C.
Install the spindle screw from the back of the lock. (It requires at least 8 turns of the screw to tighten the screw
to the drive cam.)
D.
Using the hub to hold the spindle in place, tighten the spindle screw.
Cable Guide Locators
Figure 13
Dial Ring Cover
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Figure 11
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