Kaba Mas DKX-10 Installation Manual

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Installation Guide
Kaba Mas
DKX-10
Type II
Preliminary 04/03/19

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Table of Contents
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Summary of Contents for Kaba Mas DKX-10

  • Page 1 Installation Guide Kaba Mas DKX-10 Type II Preliminary 04/03/19...
  • Page 3 X-10 or CDX-10 installation. The installation and setup for the S&G 2740B lock is also the same as it would be for any standard installation. A copy of the Kaba Mas X-10 installation instructions is provided when the device is ordered with an X-10.
  • Page 4: Table Of Contents

    DKX Series Lock Mounting Installation of the Dial Hub Best Cylindrical Lockset and Dial Mounting Interface Hardware Parts Check (DKX-10 and DKX-19) Packaging Cable Assemblies Box Contents Install Knob Lever Assembly DKXL-10 Contents or Parts Lock Parts for Installation Install Lock Cable Assembly...
  • Page 5: Introduction

    NOTE: Open box, lay out all parts and verify prior to beginning installation. The Installation Guide will describe the steps required to install each component of the DKX-10 Lever Release Lockset. Before beginning installation, be certain to have the following tools readily available: •...
  • Page 6: Door Handing

    DKX Series Lock Mounting A template (#115057) is included to assist in laying out the hole locations for the DKX-10 lock assembly. This template is positioned on the inside of the door as described in the “DKX-10 Lock Assembly Template” section.
  • Page 7 Parts check Packaging The DKX-10 Type II Lever Release Lockset is packaged as follows: • Best 9K cylindrical lockset with associated parts and mounting hardware • Interface Hardware, Cam Plate Assembly (LH & LHR Only) Covers and Cover Brackets with mounting hardware •...
  • Page 8: Dkxl-10 Contents Or Parts

    1. Blade, saw (52 teeth/inch) 2. Handle, saw 3. Tube, outer 4. Tube, inner 5. DKX-10 to door mounting screws, pan head #10 x 1.25, Type AB (6) 6. Dial ring attaching locknuts, #8-32 (2). (Packaged with and used with exterior mounting plate) 7.
  • Page 9: Door Preparation

    Door preparation Mark Cylindrical Lockset and Strike Locations NOTE: Door must be fitted and hung properly before proceeding. NOTE: Most doors are equipped with rubber bumpers to dampen the closure. The door must remain in the same state in which it was prepped. NOTE: The suggested distance from the finished floor surface to the Best 9K cylindrical lockset horizontal reference centerline is 38", and may be varied to meet application requirements.
  • Page 10: Install The Best 9K Lever Set

    Kaba Mas Installation Guide / DKX-10 Type II Install the Best 9K Lever set, trim and strike NOTE: For outswing doors a 3 ¾” backset and latch bolt must be used for the cylindrical lock to avoid interference. For outswing sound sealed doors a 5” backset and latch bolt must be used for the cylindrical lock to avoid interference.
  • Page 11 8. Assemble and install core 1. Align the holes in the mounting plate with the holes H throw prepared in the door. member 2. Install through-bolts through the mounting plate and door in the top and bottom holes as shown. Spacer 3.
  • Page 12: Install Dkx Series Lock Strike

    Installation Guide / DKX-10 Type II Install DKX Series Lock Strike NOTE: The DKX-10 Type II can be used with multiple types of doors. Reference Figure 3 as a guide to which strike is needed. 1. Using the horizontal centerline that was scribed following the steps previously mentioned in this instruction guide mount the appropriate strike for the door type as shown in the figure above.
  • Page 13: Cutting The Tubes

    Lock assembly located correctly, tighten all four screws to keep the assembly in place. 4. When sure the position of the lock is complete, install the two remaining mounting screws (Sheet Metal/Wood_115031) nearest the strike opening (top and bottom) to attach the DKX-10 assembly to the Door Panel. Cutting the Tubes WARNING: The end of the large tube that is to be discarded must be from the plain (un-flared) end of the tube.
  • Page 14: Installation Of The Lock

    Kaba Mas Installation Guide / DKX-10 Type II Installation of the Lock 1. Place the inner tube into the lock case tube retainer. Ensure that the cutout in the tube aligns with the cables and allows the tube to seat completely in the tube retainer.
  • Page 15: Installation Of The Dial Ring

    Figure 5 - Tube-Cable Assembly Relationships Installation of the Dial Ring 1. Remove the two screws from the dial ring assembly cover and remove the cover. NOTE: Make sure the tubes are projecting through the door. If not, the tubes are not seated properly in the lock or they were not cut to the proper length.
  • Page 16: Installation Of The Cables

    Kaba Mas Installation Guide / DKX-10 Type II Installation of the Cables 1. Open the ZIF (Zero Insertion Force) seal cover and move the ZIF connector locking actuators outward to their open position. 2. Plug the cables into the ZIF connectors with the bright metal tabs on the cables facing toward the circuit board to which the ZIF connectors are mounted.
  • Page 17: Installation Of The Dial Ring Cover

    4. Install at least one of the stick-on cable guides in an appropriate position to restrain the cables. 5. Route the cables through the cable guide that was just installed. 6. Depending on the thickness of the door, additional cable guides may be necessary to ensure the cables are sufficiently restrained.
  • Page 18: Installation Of The Dial Hub

    Kaba Mas Installation Guide / DKX-10 Type II Installation of the Dial Hub and Dial 1. Apply lubricant to the hub bearing surface. 2. While holding the drive cam and spindle in their proper positions in the lock case assembly inside the door, push the dial hub assembly onto the spindle.
  • Page 19: Interface Hardware

    Interface Hardware (DKX-10 and DKX-19) Cable Assemblies These steps describe how to attach the rod end connector (515086) and stainless steel mechanical cable assembly (116036) to the lock and Plate Assembly. It also describes how to connect the cable assembly, and adjust the cable length to achieve proper timing of the high security lock bolt retraction relative to the Cylindrical lock latch.
  • Page 20: Install Lock Cable Assembly

    Kaba Mas Installation Guide / DKX-10 Type II Install Lock Cable Assembly 1. Ensure correct assembly of the Rod End Connector (515086), Connecting Screw (515039), Jamb Nut (115123) and Cable Assembly (116036). NOTE: Do not tighten the Jamb Nut Down on the Connector Rod until the optimum timing is achieved in opening the DKX-10 or DKX-19 high security lock 2.
  • Page 21: Connect Cable Assembly

    Connect Cable Assembly 1. Refer to the figures below depending on the handing of the installation. Spread the clevis of the cable assembly (116036) over the appropriate lever arm (515091), and insert the clevis pin (515095) through both the pivot arm and the cable assembly (116036), so that the groove on the pin is located in front of the plate assembly.
  • Page 22 2. Turn the inside handle (A89062) until it stops (the Best 9K latch bolt should be fully retracted). With the handle turned thread the cable assembly into the attached standoff until the DKX-10 deadbolt is fully retracted. 3. Close the door and slowly turn the interior handle (A89062) until the Best 9K latch bolt just clears its strike. Check to see if the DKX-10 deadbolt is fully retracted and latched back at this point.
  • Page 23: Install Chassis Cover

    Install Chassis Cover 1. Locate the chassis cover (515078), and take off the interior handle using the lever release key provided with the lock, by pressing it into the hole located near the base of the handle, and releasing the lever catch allowing the lever to be slid off. 2.
  • Page 24: Install Manual O/R Knob Label

    Kaba Mas Installation Guide / DKX-10 Type II Install Over Ride Knob Label Upon completion of the DKX Lock and Best 9K cylindrical lockset installation, acquire KML P/N 515045 Nameplate Label. Remove paper backing, orient correctly, locate concentrically while applying pressure to adhere the label to the knob.
  • Page 25: Electrified Cylindrical Lock Wiring Instructions

    Appendix A - Electrified Cylindrical Lock Wiring Instructions Wiring Instructions for 9K Series Electrified Cylindrical Locks with Request-to-exit Wiring diagram The diagram below shows how to wire 9K electrified locks Power Supply 24 Volts AC or DC Ceiling *Note: In some door applications (for example, fire doors), it may not be possible to make extra holes into the door.
  • Page 26 Kaba Mas Installation Guide / DKX-10 Type II Minimum gauge wire chart for lock circuits The chart in Figure A2 helps you find the minimum wire gauge needed for a specific length wire run. It assumes that the lock circuit is made of two conductor cable. The chart also factors in a 15% voltage loss at 24 volts.
  • Page 27 Request to Exit Installation All DKX-10 and DKX-19 LRL locks include Request to Exit (RQE) functionality. If the installation does not support RQE the switch may be removed from the lock system. NOTE: The switch is approved for a maximum load of 24 Volts AC or DC and 1 Amp.
  • Page 28 Kaba Mas Installation Guide / DKX-10 Type II NOTES Document Number 548.0418 Rev. AX — 02/2019...
  • Page 32 Kaba Mas LLC 1051 Newtown Pike, Ste. 150 Lexington KY 40511 T: 859 479 1329 F: 859 303 8993...

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