Eaton Cutler-Hammer FP-5000 Instructions Manual
  1. Manuals
  2. Brands
  3. Eaton Manuals
  4. Relays
  5. Cutler-Hammer FP-5000
  6. Instructions manual

Eaton Cutler-Hammer FP-5000 Instructions Manual

Protective relay
Hide thumbs Also See for Cutler-Hammer FP-5000:
Table of Contents

Advertisement

Quick Links

IL17569
Instructions for
FP-5000 Protective Relay
Effective June, 2001

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Cutler-Hammer FP-5000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Eaton Cutler-Hammer FP-5000

Summary of Contents for Eaton Cutler-Hammer FP-5000

  • Page 1 IL17569 Instructions for FP-5000 Protective Relay Effective June, 2001...

  • Page 2: Table Of Contents

    IL17569 Table of Contents-1 5.6 Default Settings ..........5-45 SECTION LISTING SECTION 1 PRODUCT OVERVIEW ....... 1-1 Section 6 Installation and Wiring ......6-1 1.1 General Description ........1-1 6.1 Mounting ............6-1 1.2 Audience ............1-1 6.2 IQ Panel Cutout Retrofit ........6-2 1.3 Safety and Caution Notices/Disclaimers ..
  • Page 3 IL17569 Table of Contents-2 SECTION 9 PROGRAMMABLE LOGIC APPLICATION ........9-1 9.1 Contact Inputs ..........9-2 9.2 Output Relays ..........9-2 9.3 Programmable Logic Elements ..... 9-4 9.4 Trip and Alarm Blocking ......... 9-4 9.5 Logic Operation by the FP-5000 ..... 9-5 9.6 Programming Logic Functions .......

  • Page 4: Section 1 Product Overview

    IL17569 Table of Contents-3 5.14 Logging Settings .......... 5-47 TABLE LISTING 5.15 Contact Input CFG ........5-47 SECTION 1 PRODUCT OVERVIEW 5.16 Output Config ..........5-48 1.1 FP-5000 Curve Shapes ........1-2 5.17 Clock ............. 5-49 SECTION 2 QUICK START 5.18 Communications ..........

  • Page 5: Section 2 Quick Start

    IL17569 Table of Contents-4 SECTION 8 APPLICATION AND SETTINGS FIGURE LISTING 8-1 Three-Wire Ct Connection ......8-1 SECTION 1 PRODUCT OVERVIEW 8-2 Four-Wire with IN Ct ........8-1 1-1 FP-5000 Resources .......... 1-2 8-3 Four-Wire with IG Ct ........8-1 SECTION 2 QUICK START 8-4 FP-5000 Time-Current Characteristic Curves ........
  • Page 6 IL17569 Table of Contents-5 12-10 Flash Programmer ........12-17 12-11Flash Program Operation ......12-17 12-12 Flash Program Operation ......12-17 12-13 Flash Programmer ........12-18 12-14 Flash Programmer ........12-18 SECTION 13 APPENDIX 13-1 ANSI Moderately Inverse Curves ........Page Appendix-5 13-2 ANSI Very Inverse Curves ..
  • Page 7 IL17569 Table of Contents-6 This page left blank intentionally. Effective June, 2001...

  • Page 8: General Description

    WITH THE STYLE OF PRESENTATION. THIS WILL HELP TO nance of the Cutler-Hammer FP-5000 Protective Relay. It is ENSURE THAT PERSONNEL ARE ALERT TO WARNINGS, provided as a guide for authorized and qualified personnel only in WHICH MAY APPEAR THROUGHOUT THE DOCUMENT.

  • Page 9: Referenced Documents

    IEEE Standard Electrical Power System Device Function Numbers and Contact Designations, # C37.2-1996, ISBN 0-7381-0732-8 Standard IEEE Device Numbers. 1.5 Commercial and Trademarks Acrobat™ Adobe Corporation Explorer™ Microsoft Corporation IMPACC™ Eaton/Cutler-Hammer INCOM™ Eaton/Cutler-Hammer IEEE™ Institute of Electrical and Electronic Engineers PowerNet™ Eaton/Cutler-Hammer PowerPort™...
  • Page 10 IL17569 Page 1-3 FP-5000 Features List Metering Features Protection Features • Amps & amps demand • Volts • Phase overcurrent • Volt-amps A. 2-stage instantaneous with timers (50P-1 & 50P-2) • Watts & kw demand B. Inverse time overcurrent (51P) •...

  • Page 11: Ordering Information

    IL17569 Page 1-4 H. Frequency 1.8 Ordering Information I. Power and current demand The FP-5000 and a wide variety of related and support products J. Min/max values may be obtained from Cutler-Hammer. Order information for the FP-5000 is: K. Energy •...

  • Page 12: Section 2 Quick Start

    IL17569 Page 2-1 QUICK START 2.1 Introduction The purpose of a Quick Start section is to provide a minimal over- view of what it takes to operate the FP-5000. This perspective is useful as either providing the framework for learning the FP-5000 more thoroughly or for actually handling a simple application.
  • Page 13 IL17569 Page 2-2 Figure 2-2. FP-5000 Simple Wye Connected Application Effective June, 2001...
  • Page 14 IL17569 Page 2-3 Figure 2-3. FP-5000 Simple Open Delta Application Effective June, 2001...

  • Page 15: Introduction To Programming

    IL17569 Page 2-4 2.5 Introduction to Programming CAUTION The FP-5000 can be programmed using an HMI with PowerPort™ software through the RS-232 serial port or remotely via the rear KEEP YOUR PASSWORD SECRET AND RECORD IT IN A SAFE INCOM PN using PowerNet. In addition, the FP-5000 may be PLACE.
  • Page 16 IL17569 Page 2-5 We will only be concerned with System Config and Protection 2.5.5 Functions Which Must be Programmed settings here. The FP-5000 comes pre-configured with default or factory settings. Select the category and press the Enter pushbutton to proceed. The The phase and ground overcurrent functions are the only protection actual setting of values will be covered in Section 2.5.5.
  • Page 17 IL17569 Page 2-6 Table 2.1 Minimum List of Functions Which MUST be Programmed (continued) Setting Default Incr Display User Setting IX Overcurrent 51X Ix TOC Shape XTRM List IT, I2T, 14T, FLAT, MOD, VERY, XTRM, IECA, IECB, IECC 51X Ix TOC Reset Calc List Inst, Calc, T Delay...

  • Page 18: Startup

    IL17569 Page 2-7 2.6 Startup 2.5.6 Default Settings Please refer to the default settings as listed in Table 5.3 FP-5000 Startup consists of programming the necessary operational Setting Table. The default settings are those loaded into the parameters, verifying the operation of the FP-5000, checking the program memory at the factory.
  • Page 19 IL17569 Page 2-8 This page left blank intentionally. Effective June, 2001...

  • Page 20: Section 3 Specifications

    IL17569 Page 3-1 SPECIFICATIONS 3.1 Table of Specifications Note that accuracy specifications for the FP-5000 are for operation within the nominal frequency range of 50 Hz or 60 Hz at ± 5 Hz. Unless stated otherwise, Operating Power Factor is “0.50 Lagging” to “Unity” to “0.50 Leading.” Control Power: TB101-102 (101 positive for DC) AC NominalVoltage...
  • Page 21 IL17569 Page 3-2 Relay Output Contacts Rating: Both Form A & C Momentary Make 30A AC/DC for 0.25 s. Break 0.5A @ 125V DC (resistive) Break 5A @ 120V AC Continuous 5A @ 120/240V AC 5A @ 30V DC IPONI Communications: TB3 J1 Baud Rate 9600 Fixed...
  • Page 22 IL17569 Page 3-3 Metering Accuracy: Input Signal Frequency necessary for accurate operation 60 Hz nominal, 57-63 Hz (5%) 50 Hz nominal, 47-53 Hz (5%) Frequency Measurement Accuracy +0.02 Hz Clock Accuracy Free running + 1 minute/month @ 25°C. Automatically updated by PowerNet host when present Principal Parameters Range Accuracy...
  • Page 23 IL17569 Page 3-4 Protective Function Pickup Accuracy Trip Accuracy — Pickup and Trip Time Relative to Programmed: Trip Trip Description Pickup Trip Time Accuracy Accuracy 50X-1 Ground Trip (IX IOC) ±0.5% 0 to + 2 Cycles or 0.1%, whichever is greater 50X-2 Ground Trip (IX IOC) ±0.5%...

  • Page 24: Standards Compliance

    IL17569 Page 3-5 Dimensions Behind Panel: Height 6.7 in. (17.0 cm) Width 5.3 in. (13.5 cm) Depth 6.9 in. (17.75 cm) In Front of Panel: Height 11.34 in. (28.9 cm) Width 7.72 in. (19.7 cm) Depth 0.80 in. (2.1 cm) Weight: Drawout 5.8 lbs (2.6 Kg)
  • Page 25 IL17569 Page 3-6 This page left blank intentionally. Effective June, 2001...

  • Page 26: Section 4 Front Panel Operation

    IL17569 Page 4-1 FRONT PANEL OPERATION 4.1 Description The FP-5000 front panel is the local operator interface that provides a means to monitor, program and test the relay. It consists of a 4-line by 20-character vacuum fluorescent display, 6 display mode pushbuttons with integral LEDs, 9 status LEDs, 6 pushbuttons for display menu navigation, a Reset pushbutton, 2 pushbuttons for breaker control, DB-9 communication port, and a battery for trip indication.

  • Page 27: Display

    IL17569 Page 4-2 4.2 Display 4.2.1 Description The display is a 4-line by 20-character vacuum fluorescent display. The first line of all display screens is reserved for the screen title. When the FP-5000 is first powered, the display lights and should display the system three-phase currents and voltages.

  • Page 28: Pushbuttons

    IL17569 Page 4-3 Table 4.1 Transient Display Messages “Display Message” Display Mode Cause Functions Programmed to Flashing a few seconds in When entering PLC, Cin and Cout default. They can be the setting-edit mode in the setting-edit mode if they viewed only.

  • Page 29: Communications Port / Front Panel Communication

    IL17569 Page 4-4 “Previous” Pushbutton “Monitor” Pushbutton The “Previous” pushbutton allows the user to The “Monitor” pushbutton allows the user to go go to the previous menu. Once the user is in a in to Monitor Mode and view all of the metered “sub-menu,”...

  • Page 30: Battery For Trip Indication

    IL17569 Page 4-5 If System Voltage (“VT Connect”) is set to a “Delta” Configuration: The default display screen will display the 3-phase voltages as line- line (L-L) voltages only. All other parameters will only be displayed in (L-L) values. In addition to the default display screen and the display “sleep mode,”...
  • Page 31 IL17569 Page 4-6 4.6.1.1 Selecting the “Load” Sub-menu Mag THD Currents % THD L-N Voltages This sub-menu allows the user to view the following rms system Magnitude Percent parameters. (See Display Load Sub-menu 4.4) The FP-5000 Magnitude Percent calculates rms through the 15 harmonic.
  • Page 32 IL17569 Page 4-7 4.6.1.3 Selecting the “Energy” Sub-menu This section allows the user to view the following Energy param- eters (See Display 4.6). • Watt Energy Hours (Forward, Reverse, Net) • Var Energy Hours (Lead, Lag, Net) • VA Hours •...
  • Page 33 IL17569 Page 4-8 Display 4.7 Demand Sub-menu Current Demand IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude Figure 4-5. Induction Motor Load Current Peak Demand IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude I Demand Last Reset Date mm/dd/yy Time hh:mm:ss...

  • Page 34: Minimum Sub-Menu

    IL17569 Page 4-9 4.6.1.5 Selecting the “Minimum” Sub-menu 4.6.1.6 Selecting the “Maximum” Sub-menu This menu allows the user to view the following system parameters. This menu allows the user to view the following system (See Display 4.8 Minimum Sub-menu.) parameters. (See Display 4.9 Maximum Sub-menu.) •...

  • Page 35: System Config

    IL17569 Page 4-10 4.6.2 View Settings Display 4.11 View Settings Press the “View Setting” pushbutton to view the Display Display Meaning existing settings in the FP-5000 program Frequency: Frequency settings. The red LED in the upper left-hand Phase Seq: portion of the pushbutton area will illuminate Phase Sequence while you are in the View Setting Mode.

  • Page 36: Measured Oc

    IL17569 Page 4-11 Protection Display 4.12 View Settings “Protection” Display: Protection “Setting Group 1” Display: Setting Group 1 Setting Group 1 Setting Group 2 Phase Overcurrent Setting Group 3 IX Measured OC IR Residual OC Setting Group 4 Unbalance Settings Main V Protection Aux V Protection Freq.
  • Page 37 IL17569 Page 4-12 “IX Measured OC” Display: IX Measured OC “51X IX TOC Curve” Display: 51X IX TOC Curve 51X IX TOC Curve 51X IX TOC Setting Shape: XTRM 50X-1 IX IOC 1 Reset:Calc Direction: Both 50X-2 IX IOC 2 “51X IX TOC Setting”...

  • Page 38: Unbalance Setting

    IL17569 Page 4-13 “Unbalance Settings” Display: Unbalance Setting “47-1 Voltage Unbal” Display: 47-1 Voltage Unbal 47-1 Voltage Unbal 46-1 Current Unbal Threshold V: Disable % (V2/V1): Delay (c): “46-1 Current Unbal” Display: 46-1 Current Unbal Threshold (pu): Disable % Unbal (I2/I1): 20 Delay (c): “Main V Protection”...

  • Page 39: Breaker Failure

    IL17569 Page 4-14 “Breaker Failure” Display: Breaker Failure “50BF Bkr Config” Display: 50BF Bkr Config 50BF Bkr Config 50BF Bkr Failure BF Config: “50BF Bkr Failure” Display: 50BF Bkr Failure IPh (pu): Disable IGnd (pu): Disable Delay (c): “Power Factor” Display: Power Factor “55A Apparent PF”...

  • Page 40: Alarms

    IL17569 Page 4-15 “50P-3 PH OC Alarm” Display: 50P-3 PH OC Alarm Pickup: Disable Delay: Direction: Both “50R-3 IR OC Alarm” Display: “50X-3 IX OC Alarm” Display: 50R-3 IR OC Alarm 50X-3 IX OC Alarm Pickup: Disable “Alarms” Display: Pickup: Disable Delay: Delay:...

  • Page 41: System Alarms

    IL17569 Page 4-16 System Alarm “Watt Power Alarm” Display: Watt Power Alarm Units: Threshold: Disable Delay (m): “VA Power Alarm” Display: “VAR Power Alarm” Display: VA Power Alarm VAR Power Alarm Units: “System Alarm” Display: Units: kvar Threshold: Disable Threshold: Disable System Alarms Delay (m):...
  • Page 42 IL17569 Page 4-17 Logging “Current Demand” Display: Current Demand Interval (m): “Event Log Enable” Display: Event Log Enable “Power Demand” Display: I Pickup: Power Demand V Pickup: Freq Pickup: “Logging” Display: Window: Fixed Interval (m): Logging PF Pickup: Unbal Pickup: Current Demand SYSALM Pickup: No Power Demand...
  • Page 43 IL17569 Page 4-18 Output relay CFG “Output Trip1” Display: “Output Trip2” Display: “Output Rly3” Display: Output Trip1 Output Trip2 Output Rly3 Monitor: Monitor: Function: Function: Function: Disable Dropout: Latched Dropout: Off Delay Dropout Unlatched Off Delay (c): Off Delay (c): Off Delay (c): IN1: Trip BF...
  • Page 44 IL17569 Page 4-19 Programmable Logic “Programmable Logic” Display: Programmable Logic “Logic Gate 1 through 6” Display: “Timer Gate 1 through 6” Display: Logic Gate 1 Logic Gate 2 Logic Gate 1 through 6 Timer Gate 1 through 6 Logic Gate 3 Function: Disable Set Group:...
  • Page 45 IL17569 Page 4-20 Communications “Communications” Display: Communications “INCOM” Display: INCOM INCOM Accessory Bus Enable: RS232 Address: 0x0001 Baud Rate: 9600 “Accessory Bus” Display: Accessory Bus Address: 0x0001 Baud Rate: 9600 “RS232” Display: RS232 Baud Rate: 19200 Effective June, 2001...
  • Page 46 IL17569 Page 4-21 4.6.3 Logs Display 4.14 Trip Log #1 Example Display There are three types of logs: Trip, Event 150P IOC 1/19/01 Display Meanings and History Log. Trip #: Trip # Time: 13:36:06.109 Time of trip • The Trip Log provides details for the most Event #: Event # recent 16 trip events.
  • Page 47 IB Accum: Phase B accumulated interrupted amps. Version Info Copyright 2001 IC Accum: Phase C accumulated Boot Code Eaton Corporation interrupted amps. Application All Rights Reserved RstTime: 00:00:00 The time stamp of the last Breaker Log reset. RstDate:...

  • Page 48: Leds

    IL17569 Page 4-23 4.6.6 Test The “Test” pushbutton can be accessed through the security door on the front panel (see Figure 4-1). Once the “Test” pushbutton is activated, a password screen will show up on the display. The default password is “0000.” Press Enter to enter the “Test Mode.”...

  • Page 49: Section 5 Setting The Fp-5000

    IL17569 Page 5-1 5 SETTING THE FP-5000 5.1 Entering Set Mode The “Set” pushbutton can be accessed through the security door on CAUTION the front panel (See Figure 4-1). Push the ”Set” button to enter the Set Mode and begin programming the setpoints. Once the “Set” pushbutton is activated, a password screen will show up on the FP-5000 PROTECTIVE RELAY SETTINGS MUST BE PRO- display.

  • Page 50: Fp-5000 Setting Flowchart

    IL17569 Page 5-2 5.2 FP-5000 Setting Flowchart Below is a flowchart showing an example of how to program the protection settings. The display window shows 4 lines at a time, so use the up/down arrows to view all items in a menu. Once all settings are changed, the user may back out of the setting menus by continually pressing the “Previous”...

  • Page 51: Fp-5000 Setting Table

    IL17569 Page 5-3 5.3 FP-5000 Setting Table NOTE: All voltage settings are in secondary units. All current settings are in per unit. All System settings are in primary units. Time delay setting is in cycles (c), seconds (s), or minutes (m). Program Date: Control Schematic: FP-5000 Relay ID:...
  • Page 52 IL17569 Page 5-4 Table 5.1 System Config (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Prg w/Bkr: Program relay with breaker Open or Either Either 5.5.1 open or closed (requires 52a or 52b input) Remote Bkr: Enable or disable remote Enable or disable...
  • Page 53 IL17569 Page 5-5 Table 5.2 Protection Setting Group ____ Phase Overcurrent: Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) protective device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 51P PH Phase Time Overcurrent 5.5.2.1 TOC Curve...
  • Page 54 IL17569 Page 5-6 Table 5.2 IX Measured OC: Independent fourth Ct time overcurrent (51X) and instantaneous (50X-1 & 50X-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 51X IX TOC Fourth Ct Time Overcurrent Curve 5.5.2.2 Curve Setting (Uses gnd ct ratio)
  • Page 55 IL17569 Page 5-7 Table 5.2 IR Residual OC: Calculated residual time overcurrent (51R) and instantaneous (50R-1 & 50R-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 51R IR TOC Curve Calculated Residual Time 5.5.2.3 Overcurrent Curve Setting 13.4...
  • Page 56 IL17569 Page 5-8 Table 5.2 Unbalance Setting (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 46-1 Current Current Unbalance Settings 5.5.2.4 Unbal 8.3.5 Threshold: Select magnitude 0.1 to 20.0, disable Disable of unbalance required (0.01 pu increments) (either I1 or I2) % (I2/I1):...
  • Page 57 IL17569 Page 5-9 Table 5.2 Freq Protection: Selects underfrequency (81U-1) and overfrequency (81O-1) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 81U-1 Underfreq Underfrequency Settings 5.5.2.6 Threshold: Select frequency threshold 45 to 65, disable Disable (0.01 Hz increments) Delay (c):...
  • Page 58 IL17569 Page 5-10 Table 5.2 Power Factor (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Displacement Power Factor Settings 5.5.2.8 Displacement PF Trigger PF: Select power factor to trigger on 0.50 to 1.00 (lag), -0.50 to Disable 5.5.2.8 -0.99 (lead), disable...
  • Page 59 IL17569 Page 5-11 Table 5.2 Alarms (continued) Display Setting Description Setpoint range/ Default Selected Refer to Value Selection Setting Value Sec. # 46-2 I Unbal Current Unbalance Alarm Settings 5.5.2.10 Alarm 5.5.2.4 8.3.5 Threshold: Select magnitude of 0.1 to 20.0 pu, Disable unbalance required (0.01 increments) (either I1 or I2)
  • Page 60 IL17569 Page 5-12 Table 5.2 Alarms (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 81O-2 OF Alarm Overfrequency Alarm Settings 5.5.2.10 5.5.2.6 Threshold: Select threshold based 45 to 65 Hz, disable Disable on power system frequency (0.01 increments) Delay (c):...
  • Page 61 IL17569 Page 5-13 Table 5.3 System Alarms Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Watt Power System Watt Power Alarm Setting 5.5.3 Alarm Units:...
  • Page 62 IL17569 Page 5-14 Table 5.3 System Alarms (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # VA Demand System VA Demand 5.5.3 Alarm Alarm Setting Units: Select units for VA demand kVA or MVA Threshold: Select magnitude threshold 1 to 40,000, Disable...
  • Page 63 IL17569 Page 5-15 Table 5.4 Logging Settings Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Current Demand Current Demand Logging Setting 5.5.4 Interval (m): Select interval for taking current 1 to 60 minutes...
  • Page 64 IL17569 Page 5-16 Table 5.4 Logging Settings (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Datalogger Datalogger Settings 5.5.4 8.11 Mode: Select mode of datalogger to be Cont. or 1-Pass Cont. continuous (overwrites) or 1-pass Trigger: Select trigger type Auto or manual...
  • Page 65 IL17569 Page 5-17 Table 5.5 Contact Input Configuration Settings Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Contact input Contact Input 5.5.5 Configuration Settings Cin1: Select Cin1 configuration...
  • Page 66 IL17569 Page 5-18 Table 5.6 Output Configuration Settings Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Trip1 Output Trip1 Relay Settings 5.5.6 Monitor: Select “Breaker Trip”...
  • Page 67 IL17569 Page 5-19 Table 5.6 Output Configuration Settings (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Rly3 Output Relay 3 Settings 5.5.6 Function: Select logic output function OR, AND, NOR, for Output Rly3 NAND, Disable Dropout: Select relay state...
  • Page 68 IL17569 Page 5-20 Table 5.6 Output Configuration Settings (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Rly5 Output Relay 5 Settings 5.5.6 Function: Select logic output function OR, AND, NOR, for Output Rly5 NAND, Disable Dropout: Select relay state after trip occurs...
  • Page 69 IL17569 Page 5-21 Table 5.6 Output Configuration Settings (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Trip Indicator Output Trip Indicator Settings 5.5.6 Dropout: Select trip indicator dropout Latched or Unlatched Latched Trip1: Enable or disable Trip1 indicator Disable or Enable...
  • Page 70 IL17569 Page 5-22 Table 5.7 Programmable Logic Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Logic Gate 1 Logic gate 1 Settings 5.5.7 Function: Select logic function to apply...
  • Page 71 IL17569 Page 5-23 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Logic Gate 4 Logic gate 4 Settings 5.5.7 Function: Select logic function to apply OR, AND, NOR, Disable to logic gate NAND, Disable...
  • Page 72 IL17569 Page 5-24 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Timer Gate 1 Timer gate 1 Programmable Settings 5.5.7 Set Group: Select protection setting group 1, 2, 3, 4 or All for Timer gate to apply Logic input * See Logic Input Options...
  • Page 73 IL17569 Page 5-25 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Timer Gate 5 Timer gate 5 Settings 5.5.7 Set Group: Select protection setting group 1, 2, 3, 4 or All for Timer gate to apply Logic input * See Logic Input Options...
  • Page 74 IL17569 Page 5-26 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50X-1 Logic gate setting to block 5.5.7 50X-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
  • Page 75 IL17569 Page 5-27 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50R-1 IOC Logic gate setting to block 5.5.7 50R-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
  • Page 76 IL17569 Page 5-28 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50P-1 IOC Logic gate setting to block 5.5.7 50P-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
  • Page 77 IL17569 Page 5-29 Table 5.7 Programmable Logic (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 51P TOC Logic gate setting to block 5.5.7 51P TOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
  • Page 78 IL17569 Page 5-30 Table 5.8 Clock Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Clock Time and Date 5.5.8 Date mode: Select date format MM/DD/YY or DD/MM/YY 5.5.8 Time mode: Select standard time 12 or 24 5.5.8 or military time...

  • Page 79: Logic Input Settings

    IL17569 Page 5-31 5.4 Logic Input Settings Table 5.10 Logic Input Setting Options Logic Input (IN1, IN2, IN3, & IN4) Programming Option Settings: Logic input settings for the 8 logic categories Input Category “Available Setting Options” Setpoint Range/ Value Selection Unused Unused Direct or Negated...

  • Page 80: Setting Descriptions

    IL17569 Page 5-32 5.5 Setting Descriptions settings and the following descriptions for more information. The unit is shipped from the factory with “I/O Config” set to default. This section discusses the settings in a little more detail than the settings table. The I/O cannot be changed from the default setting unless this setting has been set to 5.5.1 System Configuration Setting Descriptions...
  • Page 81 IL17569 Page 5-33 Prg w/Bkr: This setting tells the relay if it can be Set Ctrl: This setting allows the user to select the programmed when the breaker is open only or means of control for selecting the active if it can be programmed if the breaker is either setting group.
  • Page 82 IL17569 Page 5-34 5.5.2. Protection Settings level 2 currents, then the total trip time will include the time below pickup to the total trip The Protection Settings include all of the FP-5000 protective device time calculated. This feature could be beneficial settings: 27, 46, 47, 50, 50BF, 51, 55A, 55D, 59, 81, zone interlock- to tripping for an arcing fault condition.
  • Page 83 IL17569 Page 5-35 51P PH TOC Setting 51X IX TOC Setting This includes the 51 device Phase Inverse Time Overcurrent pickup This is the 51 device Time Overcurrent pickup and time multiplier and time multiplier settings. A proper coordination study should be settings based on the measured fourth Ct input.
  • Page 84 IL17569 Page 5-36 defined by the ratio of negative sequence voltage to positive 59M-1 Overvoltage sequence voltage (% Unbalance=V2/V1), or %(V2/V1) for ABC rotation and %(V1/V2) for ACB rotation. The FP-5000 will automati- This is the 59 device Overvoltage setting for the Main VT. This cally select the correct ratio based on the Phase Sequence setting function consists of a Threshold V and Delay setting.
  • Page 85 IL17569 Page 5-37 5.5.2.7 Breaker Failure Figure 5-2. Breaker Failure Logic Diagram 50BF Bkr Config The I Ph (pu) is an independent overcurrent element monitoring the phase currents. It is This is the 50BF device Breaker Failure Configuration setting. The recommended to set the level above maximum 50BF Bkr Config sets the conditions for the FP-5000 to detect a load currents even though the Breaker failure...
  • Page 86 IL17569 Page 5-38 5.5.2.8 Power Factor 5.5.2.10 Alarms 55A Apparent PF and 55D Displacement PF Protection Alarm Settings These are the two Power Factor protection settings: 55A device is A full set of protection alarm settings complement the protection the Apparent Power Factor setting and 55D device is the Displace- elements for overcurrent, over/under voltage, unbalance and over/ ment Power Factor setting.

  • Page 87: Logging Settings

    IL17569 Page 5-39 I THD Alarm Watt Demand Alarm Units: Sets the units for watts demand measurement. Threshold: Sets the current THD magnitude threshold (kW or MW). level, at or above which the current THD pickup event occurs. After pickup, if the Threshold: Sets the watts demand threshold level in units current THD magnitude falls below the...
  • Page 88 IL17569 Page 5-40 Power Demand Trigger: The trigger can be set to “Auto” or “Manual.” The manual Trigger is used to begin logging in Window: Sets the window to “Fixed” or “Slide.” If “Fixed” the single-pass mode from a pushbutton, window is selected, after each specified contact input, or communication command.

  • Page 89: Contact Input Configuration Settings

    IL17569 Page 5-41 Example of Waveform Capture with trigger options There is also another Form C Rly Healthy output relay, which is non-configurable. When the FP-5000 is energized, the Rly Healthy Example 1: Set Trip2 in Out Relay Config. to any protection energizes after its self-test.
  • Page 90 IL17569 Page 5-42 Dropout: Set to Latched or Unlatched. This setting Output Rly3, The settings for these output relays are set the determines if the pickup indicator stays active Output Rly4, same way as the Output Trip1 relay settings after a pickup event. This Dropout setting Output Rly5: shown above, except that these relays have works exactly the same as the Dropout setting...
  • Page 91 IL17569 Page 5-43 Figure 5-3. Logic Setting Flowchart IN1, IN2, IN3, IN4: These settings define the logic inputs to Logic Logic Gates 1 All six logic gates contain the same Gates 1 through 6. See the settings table and through 6: settings as shown below.

  • Page 92: Clock

    IL17569 Page 5-44 This setting defines the logic input to Timer Gates Date Mode: Sets the mode for the date used in all time 1 through 6. See the settings table and Section stamp displays. 9 for a complete description of the logic input settings.

  • Page 93: Default Settings

    IL17569 Page 5-45 5.5.10 Change Password If the user presses Enter for the password window without changing any password character the default password of 0 is accepted. The The factory default password is 0000. A password of 0000 will user can change the password to any non-zero values. However, if always be accepted during the first 2 minutes after the FP-5000 is the user changes the password to any non-zero values, pressing powered up.

  • Page 94: Protection

    IL17569 Page 5-46 Table 5.12 Protection Phase Overcurrent PH Settings Default Setting 51P PH TOC Shape: Reset: Calc Direction: Both Pickup: 1.00 Time Mult: 1.00 50P-1 PH OC 1 Pickup: 2.00 Delay (c): Direction: Both 50P-1 PH OC 2 Pickup: 3.00 Delay (c): Direction:...

  • Page 95: System Alarms

    IL17569 Page 5-47 Table 5.13 System Alarms Breaker Alarm Breaker Alarm Settings Default Setting # of Operation: 9999 Isum INTR Amp: 50,000 Table 5.14 Logging Settings Current Demand Current Demand Settings Default Setting Interval (m): Power Demand Power Demand Settings Default Setting Window: Fixed...

  • Page 96: Output Config

    IL17569 Page 5-48 Table 5.16 Output Config Output Trip1 Output Trip1 Settings Default Setting Monitor: Function: Dropout: Off Delay Off Delay (c): IN1: Trip AllProt IN2: Cntrl, OpenBkr Output Rly3 Output Rly3 Settings Default Settings Function: Dropout: Latched IN2: Trip, BF Output Rly5 Output Rly5 Settings Default Settings...

  • Page 97: Clock

    IL17569 Page 5-49 Table 5.17 Clock Clock Clock Settings Default Setting Date mode: MM/DD/YY Time mode: Table 5.18 Communications INCOM INCOM Settings Default Setting Enable: Address: Baud rate: 9600 Accessory Bus Accessory Bus Settings Default Setting Address: Baud rate: 9600 RS-232 RS-232 Settings Default Setting...
  • Page 98 IL17569 Page 5-50 This page left blank intentionally. Effective June, 2001...

  • Page 99: Section 6 Installation And Wiring

    IL17569 Page 6-1 6 INSTALLATION AND WIRING • The panel cut-out is slightly larger. • The enclosure is mounted from the front user side of the panel. 6.1 Mounting • Four mounting studs/nuts are used for panel mounting. The FP-5000 is shipped with the Outer Enclosure assembled with a The following paragraphs describe the mounting of the backing plate between the enclosure housing box and the front FP-5000 relay.

  • Page 100: Iq Panel Cutout Retrofit

    IL17569 Page 6-2 6.2 IQ Panel Cutout Retrofit Before actually cutting the panel, check the required three- dimensional clearances for the FP-5000 case, particularly behind the panel. See dimensions in Figure 6-1 and Figure 6-2. If It is possible to retrofit the outer chassis to an existing IQ style mounting on a swinging door, check the swinging clearance of rear panel cutout if the panel is guaranteed to be .125 inches thick and projections and wired connections.

  • Page 101: Wiring - General

    IL17569 Page 6-3 Figure 6-3. FP-5000 IQ Cutout Retrofit Mounting 6.3 Wiring – General WARNING The main electrical interconnections are made from the rear of the outer case of the FP-5000. The mounting and wiring can be done BEFORE WORKING WITH THE WIRING, MAKE SURE POWER with the inner chassis withdrawn from the outer case.
  • Page 102 IL17569 Page 6-4 To minimize problems with Ct saturation during faults, keep the Ct 6.3.4 Supply Wiring TB1 wiring as short as possible and use very heavy wire. The total resistance of the connecting wire should not be much larger than Refer to Figure 6-8 or 6-9.
  • Page 103 IL17569 Page 6-5 Reserved (TB2) Terminals 211 and 212 are reserved for future design efforts. Do not connect circuits to these terminals. 2 2 2 2 2 VT Terminals (TB2) 1 1 1 1 1 4 4 4 4 4 3 3 3 3 3 Pins 213–218 are phase A, B, C, Auxiliary and ground voltage 5 5 5 5 5...

  • Page 104: Separated Drawout Case Views With Internal Callouts

    IL17569 Page 6-6 Figure 6-6. Case with Inner Chassis Withdrawn (Draw-out) When removing the chassis from the case, care must be taken as many electronic components and circuits are exposed. Service personnel should use electrostatic wrist straps to avoid damage due to electrostatic discharge (ESD).
  • Page 105 IL17569 Page 6-7 Figure 6-8. Voltage Wye Input Wiring Options and Connection Schematics Effective June, 2001...
  • Page 106 IL17569 Page 6-8 Figure 6-9. Voltage Delta Input Wiring Options and Connection Schematics Effective June, 2001...

  • Page 107: Drawout Alarm

    IL17569 Page 6-9 6.5 Draw-out Alarm The draw-out alarm is implemented by use of the spare “N.C.” Ct terminals. When the relay chassis is inserted in the case, these contacts are open. When the relay chassis is removed from the case, these contacts close (self-shorting) thus providing an alarm.
  • Page 108 IL17569 Page 6-10 Figure 6-10. Common Ct Wiring Configurations Effective June, 2001...

  • Page 109: Section 7 Startup

    IL17569 Page 7-1 7 STARTUP 7.1 Power-Off Checks General — This section lists the procedure for applying power to an With the incoming AC distribution power locked off and after all FP-5000 for the first time. Use it as a checklist to reduce the chance sources of power to the FP-5000 are de-energized, including control of skipping an item.

  • Page 110: Check With Fp-5000 Powered

    IL17569 Page 7-2 7.3 Check with FP-5000 Powered • If the status is what is expected, secure all power sources and reconnect the wiring to the contact inputs. Otherwise trouble- shoot the FP-5000 wiring. • All relay loads should remain disconnected. •...

  • Page 111: Voltage Checks

    IL17569 Page 7-3 7.4 Voltage Checks 7.7 Checks After Closing the Breaker The voltage inputs should be checked prior to closing the breaker. CAUTION The voltage inputs should be confirmed by looking at either the phasor voltage angles or looking at the voltage sequential compo- nents to make sure that the phase rotation and polarity is being IT IS POSSIBLE TO GET A TRIP ON THE INITIAL CLOSING OF measured properly.
  • Page 112 IL17569 Page 7-4 • It is wise to verify the ability of the FP-5000 to open the breaker and trip the load. The easiest way is by remote trip, via remote trip contact or data communications. Many other internal functions can be manipulated to force a relay trip.

  • Page 113: Section 8 Application And Settings

    IL17569 Page 8-1 APPLICATION AND SETTINGS 8.1 Over-all Measuring Principles of the FP-5000 8.1.1 Analog Input Sample Processing The four current (I ) and four voltage (V inputs are sampled 32 times per cycle. The residual current, I , is computed from the phase currents during each update.

  • Page 114: Overcurrent Functions - Instantaneous And Time

    IL17569 Page 8-2 Reset 8.3 Overcurrent Functions – Instantaneous and Time The reset function describes what occurs to the accumulated tally of the TOC function if the current goes below pickup. The accumulated 8.3.1 Instantaneous tally is similar to how far an induction disk has traveled if an electromechanical relay was being used.
  • Page 115 IL17569 Page 8-3 Table 8.1 Constants for Inverse Time Overcurrent Curves CALCULATED CURVES Curve Type ANSI/IEEE Moderately Inverse 0.02 0.0515 0.114 4.85 Very Inverse 19.61 0.491 21.6 Extremely Inverse 28.2 0.1217 29.1 IEC-A 0.02 0.14 0.14 IEC-B 13.5 13.5 IEC-C 1 FP-5000 does not directly provide IEC-D, IEC-E and IEC-F curves.
  • Page 116 IL17569 Page 8-4 These curves show how and when a particular relay will act for NOTICE given values of time and current. The more versatile the relay, the easier it is to accomplish close coordination and achieve optimum protection. Since the FP-5000 Protective Relay is very versatile, the AS SHOWN IN FIGURE 8.4, THE ANSI AND IEC “CURVE makeup of a typical curve is presented for clarification.
  • Page 117 IL17569 Page 8-5 Nominal Current The Time Multiplier setting is used to select a predetermined amount of time a sustained overload condition will be carried before The nominal primary current I , as measured by the FP-5000, is the breaker trips. For the Thermal Curves, a setting is entered by established by the ratio of the selected current transformers.
  • Page 118 IL17569 Page 8-6 Instantaneous Protection Instantaneous (short circuit) protection reacts to high level fault currents. The 50P pickup settings establish the current level at which the FP-5000 picks up on an instantaneous fault. An optional time delay may be programmed for coordination purposes. If an Instantaneous Setting other than “Disable”...

  • Page 119: Curve Overlapping Issues

    8.5.1 Compatible Zone Interlock Devices The Cutler-Hammer FP-5000 and DT-3000 protective relays support the zone interlocking function and are compatible with each other. Refer to the DT-3000 instruction book (I.B. 17555) for details on the DT-3000 implementation of the zone interlocking function.
  • Page 120 IL17569 Page 8-8 Figure 8-10. Zone Interlocking Example with FP-5000 and DT-3000 In general, if the Zone Interlocking Input is enabled, the absence of If the Zone In setpoint is set to “Ground” then any ground or residual a zone-in signal active, and an IOC or TOC pickup occurs, an current above the IOC pickup or the TOC pickup will cause an immediate trip will occur.

  • Page 121: Voltage Functions And Protection

    IL17569 Page 8-9 8.6 Voltage Functions and Protection Table 8.4 Voltage Protection Settings Parameter Range Step 8.6.1 Negative Sequence Voltage Protection (47) 59-M1 Main 10 to 150V, The FP-5000 provides monitoring and protection based on the Overvoltage Disabled percent of voltage unbalance or negative sequence voltage. The Threshold presence of negative sequence voltage identifies either a phase unbalance or reverse phase rotation condition.

  • Page 122: Wye Versus Delta Voltage Transformers

    IL17569 Page 8-10 8.7 Wye versus Delta Voltage Transformers Table 8.5 Frequency Protection Settings Parameter Range Step The FP-5000 requires setting of system configuration parameters for proper operation of all system functions (see programming 81U-1 Under 45 to 65 Hz, 0.1 Hz Section 5.1).

  • Page 123: Breaker-Oriented Functions

    IL17569 Page 8-11 8.9 Breaker-Oriented Functions 8.9.3 Breaker Open The FP-5000 has been designed to issue an open breaker signal 8.9.1 Breaker State from one of its programmable contact outputs. The default configuration maps the Open Breaker function to contact output Circuit breakers typically have both a 52a contact and a 52b relay Trip 1.

  • Page 124: Setting Up Oscillographic Data Capture

    IL17569 Page 8-12 8.9.5 Breaker Failure (50BF) 8.9.6 Breaker State Alarm The FP-5000 Breaker Failure function provides the option of local The Breaker State Alarm reports contact disagreement if both 52a tripping when a BFI Contact Input is detected and optional output and 52b remain in the same state for more than 30 cycles.

  • Page 125: Data Logging Functions

    IL17569 Page 8-13 Table 8.8 Data Logging Setpoints The OSC Trigger describes the events that can cause a trigger of the waveform capture. Each event is described as: Parameter Range Units • Trip 1 relay closing – this is by default and cannot be turned off. •...
  • Page 126 IL17569 Page 8-14 • All power measurements (W, var, VA). • All power demand measurements (W, var, VA). • All power factor measurements (Dsp PF, App PF). • The voltage frequency. • All contact inputs (Cin1 – Cin8). • All logic block outputs (LB1 – LB6). •...

  • Page 127: Section 9 Programmable Logic Application

    IL17569 Page 9-1 9 PROGRAMMABLE LOGIC APPLICATION The FP-5000 Protective Relay includes programmable logic for programming inputs, outputs, blocking of protective functions, and custom logic functions in the relay. The logic provides control of the output relays based on the state of the contact inputs, protective function pickup, protective function operation, breaker state, system alarms, and internal logic.

  • Page 128: Contact Inputs

    IL17569 Page 9-2 9.1 Contact Inputs Output relay operation may be programmed as Latched, Unlatched, or Off Delay. The output relay is energized when any of the features programmed to the Output Logic Gate operate. A description of the The FP-5000 is equipped with eight optically isolated inputs that dropout for each mode of operation follows: may be configured as inputs to pre-defined FP-5000 functions or for custom logic applications.

  • Page 129: Output Configuration Default Relay Settings

    IL17569 Page 9-3 Table 9.1 Output Configuration Default Relay Settings Output Gate Function Inputs Dropout Trip 1 Relay Any Protection Trip, 5-cycle Off Delay Open Breaker Trip 2 Relay Disabled unused Relay 3 Breaker Failure Trip Latched Relay 4 Disabled unused Relay 5 Close Breaker...

  • Page 130: Programmable Logic Elements

    IL17569 Page 9-4 9.2.1 Relay Test Each timer gate has a single input and a single output with internal on-delay and off-delay timers. The setting range on the timers is 0 The FP-5000 has provisions for testing the output relays to 9999 cycles with 1-cycle resolution.

  • Page 131: Logic Operation By The Fp-5000

    IL17569 Page 9-5 9.5 Logic Operation by the FP-5000 Programming of the logic functions is accomplished by selecting an input category and element for each logic gate input. Input categories include Unused, Pickup, Trip, Logic, Inputs, System Alarms, Breaker From the internal operation of the FP-5000, the pickup and Control, and Communications.

  • Page 132: Logic Input Group Definitions

    IL17569 Page 9-6 Table 9.5 Logic Input Group Definitions 9.6.1 Example of Use Group Individual Elements A simple example of the logic will illustrate the principles of programming a logic diagram. This example shows how to add Ph OC 50P-1, 50P-2, 51P a “High Load Alarm”...

  • Page 133: Use Of Multiple Setting Groups

    IL17569 Page 9-7 Figure 9-5. Logic Example 9.7 Use of Multiple Setting Groups 9.8 Default Settings The FP-5000 contains multiple setting groups for adapting to If no programming steps are taken, the inputs and outputs will different operating situations. Selection of the active setting group have default settings that are likely to satisfy the majority of user can be either automatic or manual.

  • Page 134: Section 10 Data Communications

    IL17569 Page 10-1 10 DATA COMMUNICATIONS • The maximum system capacity is 10,000 feet of communications cable and 1000 slave devices. 10.1 Overview of Ports • The main cable link must be terminated at each end by a ½ W, 100 ohm carbon resistor.

  • Page 135: Powerport Software

    IL17569 Page 10-2 Figure 10-2. RS-232 Cable for 9- and 25-pin D-Subminiature Connectors 10.2 PowerPort Software Please refer to publication, IL 17B.01.T.E, PowerPort™ 1.0 User’s connection cable will work properly, even though only the Transmit, Guide. The objective of this section is to provide a brief overview of Receive and common wires are required.

  • Page 136: Incom Powernet Software

    IL17569 Page 10-3 10.2.5 Quitting PowerPort 10.4.5 Core Components You may go on-line or off-line repeatedly, however, once logged on, The core components are (in most cases) the minimum set of you may not log off except when quitting the program. components PowerNet Software requires to run.
  • Page 137 IL17569 Page 10-4 NetPower DDE Server NetPower OPC Server DDE (Dynamic Data Exchange) is a communication protocol supported OPC (OLE Process Control) is an industry standard protocol for within the Microsoft ® Windows ® operating environment that allows communicating with multiple data sources, such as devices on a cooperating Windows applications to share information.

  • Page 138: Section 11 Testing And Maintenance

    IL17569 Page 11-1 11 TESTING AND MAINTENANCE The following features should be verified: • Load conditions should be verified and recorded for future 11.1 Overview of Testing and Maintenance reference. • Zone interlock inputs. These should be verified to ensure proper The FP-5000 is designed to be a self-contained and maintenance- system coordination.
  • Page 139 IL17569 Page 11-2 11.2.3.1 Verifying Current and Voltage Inputs a choice of “Turn on ZI Output” or “Reset ZI Output.” Move cursor and press Enter to select either mode. Using a voltmeter, measure the Using a current source provides a three-phase input current to the voltage on TB3 connector J3-1 and J3-2.

  • Page 140: Cleaning Instructions

    IL17569 Page 11-3 11.2.4 Self Test Status 11.2.5.2 Operate Relays The FP-5000 Feeder Protection Relay performs a self-test of the Note that the Healthy Relay cannot be overwritten. To test the microprocessor and supporting hardware such as memory and analog Healthy Relay, cycle power and the contacts should follow.
  • Page 141 IL17569 Page 11-4 This page left blank intentionally. Effective June, 2001...

  • Page 142: Section 12 Troubleshooting

    IL17569 Page 12-1 12 TROUBLESHOOTING There are two aspects to troubleshooting: 1. Failures in the system being protected. 2. Failures of the FP-5000 relay. The FP-5000 can be programmed to record data during system faults, which can be analyzed to determine the cause of faults. The FP-5000 continuously determines its own ability to function, if any internal failures are detected the FP-5000 can raise an alarm.

  • Page 143: Self Test Displays And Status Flag

    IL17569 Page 12-2 12.1.3 Self Test Failure indication When a diagnostic self test indicates a failure, an error message is displayed instead of the default metering display, and the Healthy Relay (K7) is de-energized, no longer indicating proper operation. All other display screens operate normally to permit display of diagnostic information during troubleshooting.

  • Page 144: Fp-5000 Transient Messages

    IL17569 Page 12-3 Table 12.1 Self Test Displays and Status Flag – continued Display Status Flag Protection Description Recommended Action Protection Calibration Disabled The calibration The circuit is not protected, replace Disabled constants have been FP-5000 immediately. Calibrate Failure corrupted Setting Warning —...

  • Page 145: Troubleshooting The Protected Circuit

    IL17569 Page 12-4 12.2 Troubleshooting the Protected Circuit Each line of the event log, containing the log index, title and date, can be selected using the single or double arrow pushbuttons and entered by pressing the Enter pushbutton. The information The FP-5000 contains information that can be used to discover the displayed for every event includes the title, and time the event nature of power distribution faults which is contained in the Event log,...

  • Page 146: Event General Cause Table

    IL17569 Page 12-5 Table 12.4 Event General Cause Table Cause Cause Description Value Given PwrOn The FP-5000 is powered on No value associated with this cause PwrOff The FP-5000 is powered off No value associated with this cause FltPwrOp Transition to Fault Powered Operation No value associated with this cause SetChange The program settings are changed and saved...
  • Page 147 IL17569 Page 12-6 Table 12.5 Event Pickup, or Dropout Cause Table — continued Cause Cause Description Value Given 59A OV Auxiliary Over Voltage has picked Voltage Pickup Status – contains the status flags that up or dropped out describe all under and over voltage pickups 27A UV Auxiliary Under Voltage has picked Voltage Pickup Status –...

  • Page 148: Event Operate Cause Table

    IL17569 Page 12-7 Every time a protective function operates, it is recorded in the Event log, by default and no extra programming is needed. Note, most values given with each log can be accessed by selecting the line immediately below the Cause and pressing Enter. The information given is a group of status flag states at the time of the event.

  • Page 149: Event Input Cause Table

    IL17569 Page 12-8 Table 12.6 Event Operate Cause Table — continued Cause Cause Description Value Given 55A PF Apparent Power Factor has operated Miscellaneous Trip Status – contains the status flags that describe all unbalance, frequency, breaker failure, power factor, and zone interlocking trips 55D PF Displacement Power Factor has operated Miscellaneous Trip Status –...

  • Page 150: Event Output Cause Table

    IL17569 Page 12-9 All contact output changes will be logged in the event log and no programming is necessary. If more than one relay changes state at exactly the same time because of a single causal event activating more than one relay, only one log is entered into the event log. Table 12.8 summarizes all output event causes that will be logged.

  • Page 151: Self Test Event Cause Table

    IL17569 Page 12-10 As described in Section 12.1, the FP-5000 does a series of self diagnostic checking. If any self test should fail, the event is logged automati- cally in the event log. See Table 12.11 for a complete list of self test event causes. Table 12.11 Self Test Event Cause Table Cause Cause Description...

  • Page 152: Trip Log Cause Of Trip Table

    IL17569 Page 12-11 12.2.2 Trip Log AccuCurAlm An Accumulated interrupted Current Alarm The trip log contains detailed information on the last 16 trips. An event is considered a trip if it causes either, or both, Trip 1 and Trip A Breaker Failure operation 2 to activate.

  • Page 153: Trip Log Record Line-By-Line

    IL17569 Page 12-12 From the main page of the trip log any one record of an event can be chosen. Simply move the arrow using the arrow pushbuttons to the event you would like more detail on and then press Enter. Each individual record has many lines of information.
  • Page 154 IL17569 Page 12-13 Table 12.12 Trip Log Record Line-by-Line — continued Line Display Description Output Gate Status * A group of status flags detailing the state of the logic output gate driving each output relay as well as the state of auxiliary LED at the time of the trip. Logic Block Status * A group of status flags detailing the logical state of the programmable blocking gates output at the time of the trip.

  • Page 155: Getting Help From Cutler-Hammer

    FP-5000 for the purpose of enhancing functionality or for other quality improvements. For this purpose, firmware is upgraded 12.4.3 Running the FlashLoader Program through the Cutler-Hammer FP-5000 FlashLoader program, along with a downloadable code file with a name such as, fp5kapp.s19 Using Windows ®...
  • Page 156 IL17569 Page 12-15 12.4.4 Initializing the FlashLoader Once the S-Record File has been selected, a message will be displayed to “Click Browse to get the S-Record file.” (See Figure The FlashLoader starts up displaying the Com Port Configuration 12-3.) Click the Browse button and a file similar to “Fp5kapp.s19” Frame.
  • Page 157 IL17569 Page 12-16 Open the selected file. Once this has been accomplished this The next screen will prompt the user to Enter-Flash-Load-Mode. screen will automatically close and the next screen will appear (See Figure 12-7.) Clicking on the “Enter Flash Mode” pushbutton asking the user to verify the selected file.
  • Page 158 IL17569 Page 12-17 The recommended procedure is to first erase the memory by The user can now push the Program button to start downloading the pushing the “Erase” button. A message will be displayed stating that application code process. A new screen will appear with instructions “Erasing in progress.”...
  • Page 159 IL17569 Page 12-18 Once the program has been loaded the user will be instructed to exit the flash load mode by pushing the “Exit Flash Loader Mode.” (See Figure 12-13.) The FP-5000 will display Flash Loader Mode “Program Complete Exit FL Load Mode.” Once this has been completed the screen will prompt the user to force the relay to run in normal mode.

  • Page 160: Glossary

    IL17569 Page Appendix-1 13 APPENDIX 13.1 Glossary The following acronyms, abbreviations and definitions are used throughout this document. Algorithms A set of rules or equations by which a value is calculated or a relay strategy is implemented by the FP-5000 processor. Analog-to-Digital Converter.
  • Page 161 IL17569 Page Appendix-2 IP Address A 32-bit number containing both a subnet address and a host address that identify a device in a network. Residual ground current calculated for the three phases, Ia + Ib +Ic, is a calculated value not measured directly.

  • Page 162: Display Abbreviations

    IL17569 Page Appendix-3 Total Harmonic Distortion is the ratio of the rms of the harmonic content to the rms value of the fundamental quantity, expressed as a percent of the fundamental where n is the highest harmonic value available. Time Over Current protective function – typically Inverse Time. VA, VB, VC Phase voltages for phases a, b, and c respectively.

  • Page 163: Standard Ieee Device Numbers

    IL17569 Page Appendix-4 13.3 Standard IEEE Device Numbers Standard IEEE Device Numbers for power devices are covered under IEEE document, IEEE Standard Electrical Power System Device Function Numbers and Contact Designations, # C37.2-1996, ISBN 0-7381-0732-8. Some typical device numbers are used frequently within this document and throughout Cutler-Hammer’s product and other documentation. For a complete list, please see the IEEE document referenced above.

  • Page 164: Time-Current Curves

    IL17569 Page Appendix-5 13.4 Time-Current Curves A variety of inverse time overcurrent curves for the FP-5000 are shown in this section. Figure 13-1. ANSI Moderately Inverse Effective June, 2001...
  • Page 165 IL17569 Page Appendix-6 Figure 13-2. ANSI Very Inverse Effective June, 2001...
  • Page 166 IL17569 Page Appendix-7 Figure 13-3. ANSI Extremely Inverse Effective June, 2001...
  • Page 167 IL17569 Page Appendix-8 Figure 13-4. IEC - A Figure 13-4. IEC - A Effective June, 2001...
  • Page 168 IL17569 Page Appendix-9 Figure 13-5. IEC - B Effective June, 2001...
  • Page 169 IL17569 Page Appendix-10 Figure 13-6. IEC - C Effective June, 2001...
  • Page 170 IL17569 Page Appendix-11 Figure 13-7. IEC Effective June, 2001...
  • Page 171 IL17569 Page Appendix-12 Figure 13-8. ANSI Effective June, 2001...
  • Page 172 IL17569 Page Appendix-13 Figure 13-9. Thermal Effective June, 2001...
  • Page 173 IL17569 Page Appendix-14 Figure 13-10. Phase I Effective June, 2001...
  • Page 174 IL17569 Page Appendix-15 Figure 13-11. Phase I Effective June, 2001...
  • Page 175 IL17569 Page Appendix-16 Figure 13-12. Phase It Effective June, 2001...
  • Page 176 IL17569 Page Appendix-17 Figure 13-13. Phase 12 I Effective June, 2001...
  • Page 177 IL17569 Page Appendix-18 Figure 13-14. Phase I Effective June, 2001...
  • Page 178 IL17569 Page Appendix-19 Figure 13-15. Ground IT Effective June, 2001...

  • Page 179: Standards Compliance

    Magnetic Field, 50/60 Hz 30 A/m Magnetic Field Immunity IEC 61000-4-11 Voltage Variation Immunity test Voltage dips, 30% reduction, 0.5 periods; 60% reduction 5/50 periods. Voltage Interruption 95% reduction 250 periods  2001 Eaton Corporation, All Rights Reserved Effective June, 2001...
  • Page 180 IL17569 Page Appendix-21 This page left blank intentionally. Effective June, 2001...
  • Page 181 IL17569 Page Index-1 INDEX Cable 3-2, 4-4, 4-5, 6-5, 6-9, 10-1 – 10-3, 12-14 3-phase 1-1, 1-3, 4-5, 5-35, 5-36, 6-3 Callouts Capabilities 2-7, 8-5 Capital 1-1, 1-4, 2-1, 3-1, 3-2, 6-3, 6-4, 6-6, 7-1 – 7-3, 11-2, Appdx-4 Capture 4-17, 4-21, 5-16, 5-40, 5-41, 5-47, 7-3, 8-12, 8-13, 9-4, 10-1, 10-4, 12-4, 12-5, Access...
  • Page 182 IL17569 Page Index-2 Configuration 2-5, 4-5, 4-10, 4-11, 4-13, 5-1, 5-8, 5-9, Distortion 3-3, 5-14, 6-2, 8-13, 12-6, 12-8, Appdx-3 5-17 – 5-21, 5-32, 5-34, 5-36, 5-37, Drawout 1-3, 3-5 5-40 – 5-42, 5-45, 6-4, 7-2, 8-1, 8-10 – 8-12, 9-2 – 9-5, 9-7, 10-2, 10-3, Drops 5-34, 5-36, 5-41, 8-6, 8-9, 8-10, 9-6, 11-1, 12-14, 12-15, Appdx-3...
  • Page 183 IL17569 Page Index-3 3-5, Appdx-20 INCOM 1-4, 2-4, 2-7, 3-2, 4-20, 5-1, 5-20, 5-44, 5-49, 6-5, 7-2, 10-1 – 10-, 11-1, 12-1 Features 1-1 – 2-1, 6-5, 9-2, 10-1 – 10-3, 11-1 Appdx-1 Feeder 4-2, 4-23, 6-5, 11-3 Inputs 1-2, 3-1, 4-22, 4-23, 5-15, 5-31 – 5-33, 5-39 –...
  • Page 184 IL17569 Page Index-4 List 1-2, 1-3, 2-4 – 2-7, 4-2, 4-21, 6-4, 8-12, 12-2, 12-4, 12-10, 12-11, Appdx-2, 4 Operating 1-1, 2-1, 2-5, 4-2, 4-5, 5-3, 5-32, 5-35, 5-36, 5-38, 7-3, 8-3, 9-7, 10-2, 10-4, Lithium Battery 4-5 11-1, 12-1, Appdx-1 4-3 –...
  • Page 185 IL17569 Page Index-5 Portable 10-2 RS-232 1-2, 2-4, 2-5, 2-7, 3-2, 4-1, 4-4, 4-5, 5-30, 5-32, 5-44, 5-49, 7-1, 10-1, 10-2, Ports 1-4, 2-7, 3-5, 10-1, 11-1 11-1, 11-3, 12-4, Appdx-2 Power 3-1, 4-5, 4-7, 4-8, 4-16, 5-38, 5-40, 7-1, 10-4, Appdx-2 Power Factor 1-1, 4-7, 5-9, 5-36...
  • Page 186 IL17569 Page Index-6 Storage Upgrading 12-1, 12-14 Style 1-4, 2-1, 6-1, 6-2, 7-1 Subpart 3-6, Appdx-20 Usage 1-1, 10-4 Summary 10-4, 12-11 Users 1-4, 2-4, 10-2 Supply 2-1, 3-1, 6-3, 6-4 Support 1-1, 1-4, 2-1, 8-7, 12-14 3-1, 3-3, 4-2, 4-6 – 4-9, 4-16, 4-17, Sync 5-17, 5-41, 6-4, 9-2 5-13, 5-14, 5-16, 5-31, 5-38 –...
  • Page 187 Pittsburgh, Pennsylvania U.S.A. Publication No. IL17569 June, 2001...

This manual is also suitable for:

Cutler-hammer fp5000-00Cutler-hammer fp5100-0066d2041g0166d2041g02

Table of Contents