Page 1: Table Of Contents
Appendix ....... . .207 IB02602004E For more information visit: www.eaton.com...
Page 2: Product Overview
NENT EQUIPMENT DAMAGE This technical document is intended to cover most aspects associated with the installation, application, operation and maintenance of the Eaton FP-6000 Protective Relay. It is provided WARNING as a guide for authorized and qualified personnel only in the selection and application of the FP-6000 Protective Relay.
Page 3 FP-6000 and the customer settings entered manually through the front panel or through the RS-232 port using the PowerPort program, the microprocessor observes inputs, sets outputs and stores data for user retrieval. Fiber Optic Figure 1. FP-6000 Resources. IB02602004E For more information visit: www.eaton.com...
Page 4 Table 1. See examples of typical FP-6000 curves in the Appendix 13.4, and Section 8.3. Table 1. FP-6000 Curve Shapes. THERMAL ANSI CURVES IEC CURVES CURVES (PER ANSI C37.112) (PER IEC 255-3) Moderately Inverse IEC-A Very Inverse IEC-B Extremely Inverse IEC-C Flat For more information visit: www.eaton.com IB02602004E...
Page 5: Cold Load Pickup
Under/over frequency (81U-2, 810-2) Power [real (W), reactive (VAR), apparent (VA)] Current unbalance (46-2) Power factor (apparent and displacement) Voltage unbalance (47-2) Fequency Neutral voltage (59N-2) Power and current demand Thermal Alarm (49DA, 49MA) IB02602004E For more information visit: www.eaton.com...
Page 6: Zone Interlocking
Instructions for the FP-6000 Protective Relay Min/max values 1.8 Ordering Information Energy The FP-6000 and a wide variety of related and support products are available at Eaton. Refer to Table 2 for ordering information. RTD temperatures Table 2. Ordering Information. • Control power STYLE NUMBER...
Page 7 Loss of Potential Used to Block Voltage Restraint Protection Main Menu Power Protection Functions on Voltage Loss System Alarms Menu Total Harmonic Distortion Alarms Watt, VAR, VA Power Alarms System Alarms Menu Zone Interlocking Protection Zone Interlocking Menu IB02602004E For more information visit: www.eaton.com...
Page 8 49MT Thermal replica model protection Thermal Protection menu under Protection 49MA Thermal replica model alarms Thermal Alarm menu under Protection 32V-1, Var protections Protection Var protection menu 32V-2 32V-3 Var alarm Protection Alarm menu For more information visit: www.eaton.com IB02602004E...
Page 9: Quick Start
FP-6000 may be programmed and minimal functionality may relaxed panel cutout tolerance requirements for easy faster panel be verified. mounting. The panel footprint outline is equivalent to the Eaton DT3XXX and MP3XXX drawout designs. However it differs from 2.4.2 Typical Application Wiring most Eaton IQ style panel mounts in that: •...
Page 10 Instructional Literature Page 10 Effective: May 2008 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 4. FP-6000 Simple Wye Connected Application. For more information visit: www.eaton.com IB02602004E...
Page 11 Instructional Literature Effective: May 2008 Page 11 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 5. FP-6000 Simple Wye Connected Application with Sync-Check. IB02602004E For more information visit: www.eaton.com...
Page 12 Instructional Literature Page 12 Effective: May 2008 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 6. FP-6000 Simple Open Delta Application. For more information visit: www.eaton.com IB02602004E...
Page 13 Instructional Literature Effective: May 2008 Page 13 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 7. FP-6000 Simple Open Delta Application with Sync-Check. IB02602004E For more information visit: www.eaton.com...
Page 14 Set Function, the user will view the Setting Main Screen where the selections will be seen Password Window three at a time using the up and [****] down navigation pushbuttons. Up Arrow For Bit Down Arrow For Value For more information visit: www.eaton.com IB02602004E...
Page 15 Both List Forward, Reverse, Both 50P-2 PH IOC Pickup: 3.00 0.01 0.1 to 20.0 or Disable 50P-2 PH IOC Delay (c): 0 to 9999 cycles 50P-1 PH IOC Direction: Both List Forward, Reverse, Both IB02602004E For more information visit: www.eaton.com...
Page 16 0 to 9999 cycles 47-2 V Unbal Alarm Threshold: 1 to 100 Volts, disable 47-2 V Unbal Alarm % (V2/V1): 2 to 40 percent 47-2 V Unbal Alarm Delay (c): 0 to 9999 cycles For more information visit: www.eaton.com IB02602004E...
Page 17 INCOM Command(s) through either the rear INCOM port (J1), or through the front panel RS-232 Serial Press the key desired and this operation is completed. port. This functionality is incorporated into the Eaton software that operates through these ports, for instance 2.5.9 Active Alarm Status PowerNet or PowerPort.
Page 18: Specifications
Break 5 A @ 120 Vac Break 5A @ 30 Vdc Break 5A @ 240 Vac Continuous 5 A @ 120 Vac 5 A @ 240 Vac 5 A @ 125 Vdc 5 A @ 250 Vdc For more information visit: www.eaton.com IB02602004E...
Page 19 60 Hz Nominal, 57-63 Hz (5%) 50 Hz Nominal, 47-53 Hz (5%) Frequency Measurement Accuracy +0.02 Hz Clock Accuracy Free Running + 1 minute/month @ 25°C (77°F). Automatically Updated by PowerNet Host when Present IB02602004E For more information visit: www.eaton.com...
Page 20 -1 to +1 ±0.02, for Load Currents Above 20% Rated Displacement Power Factor -1 to +1 ±0.02, for Load Currents Above 20% Rated Total Harmonic Distortion 0 to 9999 ±1% Other Metering Accuracy ±1% For more information visit: www.eaton.com IB02602004E...
Page 21 +3% or + 2 Cycles, Whichever Is Greater 5 51P2 Phase Trip (Ph TOC) 0.5%2 +3% or + 2 Cycle Whichever Is Greater 5 Ground Trip Residual (IR TOC) Ground Trip (IX TOC) 0.5%k +3% or + 2 Cycles, Whichever Is Greater IB02602004E For more information visit: www.eaton.com...
Page 22 – ANSI C37.90.1 (1989) Surge withstand all ports • EN 61000-4-11Voltage Dips, Short Interruption and Voltage Variation Immunity – ANSI C37.90.2 (1995) RF withstand See Appendix Section 13.5 for compliance levels and related information. For more information visit: www.eaton.com IB02602004E...
Page 23: Front Panel Operation
4 line X 20 Character Display Display Mode Buttons Single Arrow Programmable Buttons/ LEDs Display Navigation Buttons Front RS-232 Security Port DB9 Door Setting/ Battery Test Backup for Trip Indicators Breaker Control Buttons Figure 8. Panel. IB02602004E For more information visit: www.eaton.com...
Page 24 5 seconds in Test mode When turning the Zone Interlock output on if it is on Zone Interlock Output Is Off 5 seconds in Test mode When turning the Zone Interlock output off if it is off For more information visit: www.eaton.com IB02602004E...
Page 25 There is no password protection for the reset functions. (See Display 2) IB02602004E For more information visit: www.eaton.com...
Page 26 Section 4.6 to see all status and They are also used to increment control displays and options. or decrement setting values one Refer to Section 5 for step at a time. programming the control options. For more information visit: www.eaton.com IB02602004E...
Page 27 DB9 RS-232 communica- tions port. It’s used to view the status of the FP-6000 and to download setpoints via Eaton’s Power Port Communications soft- ware and a personal computer. It is also used for upgrading firm- ware using the Flashloader program.
Page 28 • % THD Voltage L-L Voltage (VAB, VBC, VCA) • Magnitude THD L-L Voltage (VAB, VBC, VCA) • % THD Voltage L-N Voltage (VA, VB, VC) • Magnitude THD L-N Voltage (VA, VB, VC) • Clock (Time, Date) For more information visit: www.eaton.com IB02602004E...
Page 29 Percent Magnitude ∠ Magnitude & Percent Magnitude Percent Magnitude Mag THD L-N Voltages THD L-L Voltages Magnitude Percent Magnitude Percent Magnitude Percent Clock Mag THD L-L Voltages Time HH:MM:SS Magnitude Date MM/DD/YY Magnitude Magnitude IB02602004E For more information visit: www.eaton.com...
Page 30 When monitoring a capacitive load or a heavily excited QUADRANT 3 QUADRANT 4 synchronous motor, the power flow is in Quadrant 4. By definition, the power factor and Vars are negative. Figure 12. Power Quadrants. For more information visit: www.eaton.com IB02602004E...
Page 31 The FP-6000 also saves the peak demand values for current and power. The quantities represent the largest demand value since the demand values were last reset. Peak demands for current and system power are date and time stamped to the nearest second. IB02602004E For more information visit: www.eaton.com...
Page 32 32 cycles. If the new value is greater than the last maximum, the value is updated. Power Factor Minimum is the most leading value is updated. Power Factor Maximum is the most lagging power factor value measured. power factor value measured. For more information visit: www.eaton.com IB02602004E...
Page 33 Up/Down pushbuttons to scroll through all of these settings. <RTD10> (RTD10) <RTD11> (RTD11) Setting Main > System Config The Date and Time Stamp is also recorded on the same page Protection with the minimum value display for each parameter occurrence. Breaker Curve IB02602004E For more information visit: www.eaton.com...
Page 34 Cooling Tc 100 Cooling Time Constant in Minutes MaxTemp Trl 240 Maximum Temperature Rise Over Ambient in °C NormTemp Tro 60 Normal Temperature Rise Over Ambient in °C Ambient 40 Normal Ambient Temperature in °C For more information visit: www.eaton.com IB02602004E...
Page 35 51P2 PH TOC Setting 50P-1 PH IOC 1 Pickup (pu): 1.00 Time Mult: 1.00 Pickup (pu): 2.00 VRestraint: Disable Delay (c): Direction: Both 50P-2 PH IOC 2 Pickup (pu): 2.00 Delay (c): Direction: Both IB02602004E For more information visit: www.eaton.com...
Page 36 50R-1 IR IOC 1 Pickup (pu): 0.10 Time Mult: 1.00 50R-2 IR IOC 2 50R-1 IR IOC 1 Pickup (pu): 2.00 Delay (c): Direction: Both 50R-2 IR IOC 2 Pickup (pu): 2.00 Delay (c): Direction: Both For more information visit: www.eaton.com IB02602004E...
Page 37 Threshold V: Disable 59A-1 Overvoltgage Delay: 1200 59A-1 Overvoltgage Threshold V: Disable Note: A1 is for “Auxiliary 1” Delay: 1200 referring to voltage protec- tion metered by the Auxiliary Voltage transformer in the System Configuration. IB02602004E For more information visit: www.eaton.com...
Page 38 32-2 Power Trip Threshold: Disable Delay (c): “Breaker Failure” Display: Breaker Failure 50BF Bkr Config 50BF Bkr Config BF Config: 50BF Bkr Failure 50BF Bkr Failure IPh (pu): Disable IGnd (pu): Disable Delay (c): For more information visit: www.eaton.com IB02602004E...
Page 39 Synch Override Max Voltgage Diff: Volt Dead Time: Other Settings Max Angle Diff: Max Slip Diff: 0.20 Synch Override Other Settings DBDL: Disable DBHL: Disable Line Phase: LBDL: Disable Ext Bypass: Disable Sync Block: Disable IB02602004E For more information visit: www.eaton.com...
Page 40 RTD9 Protection RTD8 Threshold Disable Threshold Disable Therm Model Prot RTD9 Delay (s) Delay (s) Ithres%FLA 110% RTD10 Threshold Disable RTD11 RTD5 Protection RTD10 Protection Delay (s) Threshold Disable Threshold Disable Delay (s) Delay (s) For more information visit: www.eaton.com IB02602004E...
Page 41 Delay (c): 81U-2 Under Freq Al Threshold: Disable 32-3 Pwr Definition Delay (c): Direction: Reverse Criterion: Over 32-3 Power Alarm 32 -3 Var Alarm Threshold: Disable Delay (c): Direction: Criteria: Over Threshold: Disable Delay (c): IB02602004E For more information visit: www.eaton.com...
Page 42 49M I Threshold 49M1 Pickup Alarm RTD9-2 Dropout Alarm RTD3-2 Dropout Alarm RTD6-2 Dropout Alarm 49M1 Dropout Alarm Threshold Disable Threshold Disable Threshold Disable 49M2 Pickup Alarm Delay (s) Delay (s) Delay (s) 49M2 Dropout Alarm For more information visit: www.eaton.com IB02602004E...
Page 43 Count 9 Point 7 Point 8 Point10 Point 3 Point 7 Point 9 Cur 7 (pu) Cur 10 (pu) Cur 3 (pu) Point 10 Count 3 Count7 Count10 Point 4 Cur 4 (pu) Count4 IB02602004E For more information visit: www.eaton.com...
Page 44 Breaker Wear Alarm Delay (m): I THD Alarm V THD Alarm Threshold: Disable Delay (s): Threshold: Disable Delay (s): Breaker Alarm Breaker Wear Alarm # Operations: 9999 Isum INTR Amp: 50000 Isum 1 Hour: BkrWearAlm: BkrLockout: For more information visit: www.eaton.com IB02602004E...
Page 45 RTD Config RTD1 Disable RTD2 Disable Cin4: Bkr Trouble RTDx Disable Note: x 3 to 10 Cin5: Remote Open RTD11 Disable Cin6: Remote Close Cin7: Remote Reset BFI- “Breaker Fail Initiate” Cin8: user defined IB02602004E For more information visit: www.eaton.com...
Page 46 Dropout: Unlatched Off Delay (c): Off Delay (c): IN1: Control Close BK IN1: Trip AllProt IN2: Unused IN2: Trip All Alm IN3: Unused IN3: Sys Alm All Alm IN4: Unused IN4: Contrl All Alm For more information visit: www.eaton.com IB02602004E...
Page 47 Block 50R-3 IOC Function: Disable Block 50P-1 IOC Set Group: IN1: Unused Block 50P-2 IOC Block 50P-3 IOC IN2: Unused Block 51P TOC IN3: Unused IN4: Unused Block 51R TOC Block 51X TOC Block 51P2 TOC IB02602004E For more information visit: www.eaton.com...
Page 48 Block Phase IOC 50P-3 Pickup: 46-2 Pickup: Block I Unbal (46) Block Power (32) Block Power (32) Var Block (32V) Block Var (32V) 32-1 Pickup: 32V-1 Pickup: 32-2 Pickup: 32V-1 Pickup: 32-3 Pickup: 32V-1 Pickup: For more information visit: www.eaton.com IB02602004E...
Page 49 46-1 Trip Unused 46-2 Trip AR Timeout (L3) Unused AR Timeout 3000 Unused Unused Ground TOC Pickup 51X Pickup 1.0 pu AR Sync Control (L3) 51R Pickup 1.0 pu SyncControl Disable 51Q Pickup 1.0 pu IB02602004E For more information visit: www.eaton.com...
Page 50 46-2 Trip 46-2 Trip Ground TOC Pickup Ground TOC Pickup 51X Pickup 1.0 pu 51X Pickup 1.0 pu 51R Pickup 1.0 pu 51R Pickup 1.0 pu 51Q Pickup 1.0 pu 51Q Pickup 1.0 pu For more information visit: www.eaton.com IB02602004E...
Page 51 50R-3 Trip AR Block 50P 50P-1 Trip 50P-2 Trip 50P-3 Trip AR Block I Unbal 46-1 Trip 46-2 Trip Ground TOC Pickup 51X Pickup 1.0 pu 51R Pickup 1.0 pu 51Q Pickup 1.0 pu IB02602004E For more information visit: www.eaton.com...
Page 52 Dropout UnLatched Programmable LED 6 Enable CNTL 79RUN Function Volt: Enable Unused Dropout UnLatched OverFreq: Enable Unused CNTL 79RUN UnderFreq: Enable Unused Unused Unbalance: Enable Unused Prot Alarm: Disable Unused Power Prot Disable Disable For more information visit: www.eaton.com IB02602004E...
Page 53 RTD Trip Status RTD Alarm1 RTD Alarm1 Timeout Status Timeout RTD Alarm2 RTD Alarm2 Timeout Status Timeout Var Misc Pickup Var and Other Protections Pickup Status Var Misc Trip Var and Other Protections Trip Status IB02602004E For more information visit: www.eaton.com...
Page 54 Event Log 1 General mm/dd/yy <Event> mm/dd/yy 2 Output mm/dd/yy 3 Breaker mm/dd/yy Time: 00:00:00.000 Cause: xxxx 4 Breaker mm/dd/yy Value: xxxx 5 General mm/dd/yy Output Status 6 ... <Event> Status <Event> Detail Information For more information visit: www.eaton.com IB02602004E...
Page 55 The date of the last History Log reset. # Power Trips Number of Power Trips # Therm Trips Number of Thermal Protection Trips # Var Trips Number of Var Trips # Total Trips Total Number of Trips IB02602004E For more information visit: www.eaton.com...
Page 56 Mode” allows the user to initiate current simulation tests, operate output relays, open or close the breaker, and test the Zone Interlocking outputs. See Section 11 for complete details on the “Test Mode” operation. For more information visit: www.eaton.com IB02602004E...
Page 57 LED 7. Trip Indicator Battery Test LED A green Test LED is located under the bottom right front panel cover door. It is above the trip indicating battery (see Section 4.5). IB02602004E For more information visit: www.eaton.com...
Page 58: Setting The Fp-6000
2) Via TB3 rear-access communications terminals using either The settings that are changed during a programming session will not Eaton PowerNet or PowerPort software. An INCOM to RS-232 be saved unless the Enter pushbutton is pressed after the display converter or a CONI card is required to access the rear shows “Update Setting? ENTER to save PREVIOUS to cancel RESET to...
Page 59 Once all settings are changed, the user may back out of the setting menus by continually pressing the Previous pushbutton until the “Update Setting?” display window appears. Press Enter pushbutton to save settings, or press Previous to cancel. The user may abort setting entry at any time by pressing the Reset pushbutton. IB02602004E For more information visit: www.eaton.com...
Page 60 5.4.1 input/output Prog Logic: Default or custom Programmable logic settings Default or Custom 3 Default 5.4.1 Remote Set: Enables or disables remote download setpoints Enable or disable Enable 5.4.1 capability from rear communication port For more information visit: www.eaton.com IB02602004E...
Page 61 Speed2 Locked Rotor Current % of FLA2 (LRC) 300 to1200% 5.4.1 SP2Stall Tc Speed2 Maximum Allowable Stall Time 1 to 120 seconds 5.4.1 Speed2 SF Speed2 Ultimate Trip Current in % FLA2 (Service 85 to 150 % 5.4.1 Factor) IB02602004E For more information visit: www.eaton.com...
Page 62 = 1 A or 5 A. This setting is the programmed time delay for the T Delay setting of the time overcurrent Reset setting. See TOC Curve settings for 51P, 51R, and 51X elements. For more information visit: www.eaton.com IB02602004E...
Page 63 Select current pickup value in per unit values 0.1 to 20.0 or Disable 3.00 (x I (0.01 increments) Delay (c): Select delay time in cycles 0 to 9999 cycles (1 cycle increments) Direction: Select direction Forward, Reverse, Both Both IB02602004E For more information visit: www.eaton.com...
Page 64 Select current pickup value in per unit values 0.1 to 20.0 or Disable 2.00 (x I (0.01 increments) Delay (c): Select delay time in cycles 0 to 9999 cycles 6.00 (1 cycle increments) Direction: Select direction Forward, Reverse, Both Both For more information visit: www.eaton.com IB02602004E...
Page 65 ) % (I2/I1): Percent negative sequence (I2) divided by posi- 2 to 40 percent tive sequence (I1) (1% increments) Delay (c): Select delay time in cycles 0 to 9999 cycles 1 cycle increments) IB02602004E For more information visit: www.eaton.com...
Page 66 Neutral Overvoltage Trip Settings 5.4.2.5 8.6.2 Threshold: Select magnitude of overvoltage required 5 to 250 Volts Disable (Increments of 1) (251=disable) Delay (c): Select delay time in cycles 0 to 9999 cycles 1200 1 cycle increments) For more information visit: www.eaton.com IB02602004E...
Page 67 BF Gnd Current: Select ground current pickup in per unit values 0.02 to 5.00 pu , disable Disable (0.01 of Increments) (5.01=disable) Delay (c): Select delay time in cycles 0 to 9999 cycles (1 cycle increments) IB02602004E For more information visit: www.eaton.com...
Page 68 Fwd, Rev or Both Both Zone Interlock Out Zone Interlock Out Settings 5.4.2.10 Phase or Ground: Select zone interlock out function Disable, Phase, Ground, Both Disable Direction: Select zone interlock out direction Fwd, Rev or Both Both For more information visit: www.eaton.com IB02602004E...
Page 69 Line voltage phase for Synch checking A, B, C, AB, BC, CA Ext Bypass: External by-pass using contact input Disable, enable Disable Synch Block: Select to block Synch-check function using Disable, enable Disable contact input IB02602004E For more information visit: www.eaton.com...
Page 70 (1=any one, 2=any two, 3= all) Threshold V: Select the magnitude of undervoltage required 10 to 150 Volts, disable Disable (1 Volt increments) Delay (c): Select delay time in cycles 0 to 9999 cycles (1 cycle increments) For more information visit: www.eaton.com IB02602004E...
Page 71 0 to 9999 cycles (1 cycle increments) * 1pu = 3 x CT secondary rating x VT secondary rating for wye; the square root of 3 x VT secondary rating x CT secondary rating for delta IB02602004E For more information visit: www.eaton.com...
Page 72 32V-3 Var Alarm Delay 0 to 65535c * 1pu = 3 x CT secondary rating x VT secondary rating for wye; the square root of 3 x VT secondary rating x CT secondary rating for delta For more information visit: www.eaton.com IB02602004E...
Page 73 Thermal Replica Model Protection Settings (L3) IThres %FLA Overload Current Threshold (85 to 150%) FLA Threshold Thermal Capacity Used % 40 to 99%, Disable Disable Delay (s) Delay in Seconds 0.1 to 3600 s 60 s IB02602004E For more information visit: www.eaton.com...
Page 74 RTD 2 Alarm 2 Pickup Delay 1 to 3600 min 10 min RTD2-2 Dropout RTD2-2 Dropout Alarm Settings Alarm (L3) Threshold RTD 2 Alarm 2 Dropout 0 to 199°C, or Disable 0 to 390°F For more information visit: www.eaton.com IB02602004E...
Page 75 49M2 Dropout Alarm (L3) 49M2 Thermal Replica Model Dropout Alarm Settings Dropout Disable, 0 to 100% (LRC^2*MAST) Disable, 0 to 100% Disable (LRC^2*MAST) Delay (min) 1 to 3600 min 1 to 3600 min 10 min IB02602004E For more information visit: www.eaton.com...
Page 76 Threshold: Select magnitude of V THD in primary units Main VTR/10 to Disable Main VTR *10 (increments of Main VTR/100) Delay (m): Select delay time in minutes 0 to 3600 seconds (increments of 1s) For more information visit: www.eaton.com IB02602004E...
Page 77 (increments of 1 kA2s) Breaker Wear Alarm (L2) Breaker Wear Alarm Settings Isum 1Hour Accumulated Interrupt Current per Hour 0 to 0xFFFF kA 0xFFFF BkrWearAlm Wear Level Alarm 1 to 100%, disable Disable IB02602004E For more information visit: www.eaton.com...
Page 78 Value 7: Set Value 7 to be logged THD, VA THD, VB THD, VC THD, VAB THD, VBC THD, VCA THD, RTD 1 to Value 8: Set Value 8 to be logged RTD 11 For more information visit: www.eaton.com IB02602004E...
Page 79 Note: The I/O Configuration Setting in the System Configuration settings menu must be set to “custom” for these set points to be configured. Otherwise the default set- tings displayed are used. See sections 5.4.5 and 5.4.6 for details. IB02602004E For more information visit: www.eaton.com...
Page 80 Note: The I/O Configuration Setting in the System Configuration settings menu must be set to “custom” for these set points to be configured. Otherwise the default set- tings displayed are used. See sections 5.4.5 and 5.4.6 for details. For more information visit: www.eaton.com IB02602004E...
Page 81 Sys Alm, All Alarm IN4: Select logic input IN4 for Output Rly6 *See Logic Input Options Table 18 Breaker, All Alm ” This setting is only sued if the “Dropout” setting is set to “Off Delay IB02602004E For more information visit: www.eaton.com...
Page 82 * See Logic Input Options Table 18 Unused IN3: Select logic type for logic input 3 * See Logic Input Options Table 18 Unused IN4: Select logic type for logic input 4 * See Logic Input Options Table 18 Unused For more information visit: www.eaton.com IB02602004E...
Page 83 Select if the delay is based on cycles or seconds Cycle, Second Cycle On Delay (c): Select timer gate on delay 0 to 9999 cycles/second (1 cycle/second increments) Off Delay (c): Select timer gate off delay 0 to 9999 cycles/second (1 cycle/second increments) IB02602004E For more information visit: www.eaton.com...
Page 84 * See Logic Input Options Table 18 Unused IN3: Select logic type for logic input 3 * See Logic Input Options Table 18 Unused IN4: Select logic type for logic input 4 * See Logic Input Options Table 18 Unused For more information visit: www.eaton.com IB02602004E...
Page 85 *See Logic Input Options Table 18 Unused IN3: Select logic type for logic input 3 *See Logic Input Options Table 18 Unused IN4: Select logic type for logic input 4 *See Logic Input Options Table 18 Unused IB02602004E For more information visit: www.eaton.com...
Page 86 InSync, SyncFail, SlipAlm, 25BL, 25LL, Coldload, 79RUN, 79BLCK, 79Lock, 79Fail, 79SH1, 79SH2, 79SH3, 79SH4, 79AntiP Comm Comm1, Comm2, Comm3 or Comm4 Direct or Negated See tables 43 through 46 for the definitions of the options. For more information visit: www.eaton.com IB02602004E...
Page 87 Select to block reactive power 1 while in cold condition Yes, No 32V-2 Select to block reactive power 2 while in cold condition Yes, No 32V-3 Select to block reactive power 3 while in cold condition Yes, No IB02602004E For more information visit: www.eaton.com...
Page 88 Baud rate: Baud rate fixed at 9600 baud Fixed at 9600 Baud 9600 5.4.10 RS-232 RS-232 Baud Rate Setting 5.4.10 Baud rate: Select baud rate for RS-232 communications 9600, 19200,or 38400 Baud 19200 5.4.10 For more information visit: www.eaton.com IB02602004E...
Page 89 Prim Units: downloading setpoints via the rear communication port using Selection of Primary units for metering voltage and current Eaton’s PowerNet software. When enabled, the user can program displayed values. and download settings to the relay through either the front RS- 232 port or the rear communications port.
Page 90 This setting allows the user to enable or disable the Breaker Open and Close pushbuttons on the front panel. The FP-6000 is shipped from the factory with the Bkr Oper PB set to “disabled. ” For more information visit: www.eaton.com IB02602004E...
Page 91 A polarizing current is compared to a zero sequence current (residual) to establish the fault direction in the I>Imin 67P∠θ V>Vmem 200ms Derive Vmem Figure 16. Phase Directional Supervision Logic. IB02602004E For more information visit: www.eaton.com...
Page 92 The algorithm of the model is reverse direction may be assumed. The memory voltage will be essentially adopted from the field proven Eaton Corporation's used no longer than 200 milliseconds (see Figure 16). MP-3000 motor relay with some minor changes to adapt other applications.
Page 93 TOC Reset T in between level 1 and level 2 currents, then the total trip time will include the time below pickup to the total trip time calculated. This feature could be beneficial to tripping for an arcing fault condition. IB02602004E For more information visit: www.eaton.com...
Page 94 P% = 1/Vmax*(V - Vmin) + 25%, if Vmin < V < Vmax; P% = 100%, if V >= Vmax; Where Vmax is less or equal to the phase to neutral voltage for the wye connection or the phase to phase voltage for the delta connection. For more information visit: www.eaton.com IB02602004E...
Page 95 CTs for ground current measurement. The user selects the shape, the reset of the TOC curve and the direction setting. The available settings and setting ranges are the same as the 51P PH TOC settings described above. IB02602004E For more information visit: www.eaton.com...
Page 96 The current unbalance pickup and trip functions are reset when the positive and negative sequence current I1 and I2 drop below the Threshold setting or (I2/I1) drops below the %(I2/I1) setting minus 1%. For more information visit: www.eaton.com IB02602004E...
Page 97 FP-6000 initiates a trip. The overfrequency pickup and trip functions are reset when the frequency drops below the overfrequency set threshold. Note: Phase A voltage must be greater than 10 V for this function to oper- ate. IB02602004E For more information visit: www.eaton.com...
Page 98 Ground – defining the zone interlocking function to be a phase signal Both – defining the zone interlocking function to be a phase or ground signal See Section 8.5 for more information on zone interlocking. For more information visit: www.eaton.com IB02602004E...
Page 99 When the loss of potential block is set, undervar protections will be disabled. The delay setting (0 to 65535 cycles in 1 cycle steps) is the time IB02602004E For more information visit: www.eaton.com...
Page 100 Event, Trip, and History logs, recommended maximum insulation temperatures of the and they can be viewed under the Status menu. protected equipment. The thermal protection trip delays are in seconds. For more information visit: www.eaton.com IB02602004E...
Page 101 Threshold: utes. Sets the VA threshold level in units specified, at or above which the power pickup event occurs. After pickup, if the VA falls below the specified threshold, a power dropout event occurs. IB02602004E For more information visit: www.eaton.com...
Page 102 Cin related pickup, output and dropout events to be Sets the interval in number of minutes from 1 to 60 minutes in logged. 1 minute intervals. After each specified interval, the average current for that period is calculated and updated. For more information visit: www.eaton.com IB02602004E...
Page 103 Allows the datalogger to be triggered from external contact. Logic LG6: Sets the buffer to be overwritten or locked when logic gate 6 is Demand Sync: activated. Synchronize the Power and Current demand window. Sync Bypass: Bypass sync-check functions. IB02602004E For more information visit: www.eaton.com...
Page 104 For motor or generator application, it is referred to the stator bearing RTDs. Inputs 9 and 10 are especially for load bearings. winding 1. Input 11 is an auxiliary general-use input. When a URTD is used For more information visit: www.eaton.com IB02602004E...
Page 105 Monitor setting. the desired application of the FP-6000. All of the settings to configure the outputs of the FP-6000 are shown below. See Section 9.2 for more information on configuring the outputs. IB02602004E For more information visit: www.eaton.com...
Page 106 This setting defines the Setting Group for which the timer gate the logic input settings. programming is active. This setting is also linked to the System Config settings, which is where the total number of settings groups (1 to 4) is programmed. For more information visit: www.eaton.com IB02602004E...
Page 107 9600 baud. properly updated. RS-232 Provides connection to a personal computer for downloading code and/or downloading settings for FP-6000. Baud Rate: Sets the baud rate for RS-232 communication. IB02602004E For more information visit: www.eaton.com...
Page 108 (see the system alarm setting table. Table 24 Breaker Curve). No matter how many points are used, the operation counts the last point as zero. When the interrupted For more information visit: www.eaton.com IB02602004E...
Page 109 Count 9 Open Counts Allowed #9 1 to 0xFFFF Point 10 (L2) Point 10 Settings Cur 10 (pu) Interrupted Current Level #10 0 to 40 pu Count 10 Open Counts Allowed #10 1 to 0xFFFF IB02602004E For more information visit: www.eaton.com...
Page 110 Set to Latched or Unlatched. This setting determines if the pickup indicator stays active after a pickup event. This Dropout setting works exactly the same as the Dropout setting in the Trip Indicator settings shown above. For more information visit: www.eaton.com IB02602004E...
Page 111 See Logic Input Options Table 26 Unused Select Logic Input IN3 for LED 5 See Logic Input Options Table 26 Unused Select Logic Input IN4 for LED 5 See Logic Input Options Table 26 Unused IB02602004E For more information visit: www.eaton.com...
Page 112 Enable or disable Rly4 indicator Disable, enable Disable Rly5: Enable or disable Rly5 indicator Disable, enable Disable Alarm Rly6: Enable or disable Alarm indicator Disable, enable Enable Healthy: Enable or disable relay Healthy indicator Disable, enable Enable For more information visit: www.eaton.com IB02602004E...
Page 113 25BL, 25LL, Coldload, 79RUN, 79BLCK, 79Lock, 79Fail, 79SH1, 79SH2, 79SH3, 79SH4, 79AntiP Comm Comm1, Comm2, Comm3 or Comm4 Direct or Negated Display Monitor, View, Log, Status, Set, Test Direct or Negated See tables 53 through 56 for the definitions of the options. IB02602004E For more information visit: www.eaton.com...
Page 114 (UI), or through a contact left or right of the normal trip curve. input (CIN), or communication (COMM). For more information visit: www.eaton.com IB02602004E...
Page 115 Lockout Logic Gate This is the general AR Lockout Logic Gate. This has five settings: Function, IN1, IN2, IN3, and IN4. Program it the same way as other logic gate. IB02602004E For more information visit: www.eaton.com...
Page 116 Shot x Block 50R-3. This setting allows the relay to block or unblock 50R-3 residual instantaneous overcurrent function or modify its delay during shot x. The same criterion as 50X-1 Trip. For more information visit: www.eaton.com IB02602004E...
Page 117 Shot x Block 32W Trip. This setting allows the relay to block or unblock 32-1 and 32-2 power protections during shot x. 32W Alarm Shot x Block 32W Alarm. This setting allows the relay to block or unblock 32-3 power alarm during shot x. IB02602004E For more information visit: www.eaton.com...
Page 118 79RB IN 1 See Logic Input Options Table 26 79RB IN 2 See Logic Input Options Table 26 79RB IN 3 See Logic Input Options Table 26 79RB IN 4 See Logic Input Options Table 26 For more information visit: www.eaton.com IB02602004E...
Page 119 Shot 1 PLC to Lockout IN2 See Logic Input Options Table 26 Shot 1 PLC to Lockout IN3 See Logic Input Options Table 26 Shot 1 PLC to Lockout IN4 See Logic Input Options Table 26 IB02602004E For more information visit: www.eaton.com...
Page 120 Shot 3 Block 50X-1 Yes, No, Accelerate (0 to 60c) 50X-2 Trip Shot 3 Block 50X-2 Yes, No, Accelerate (0 to 60c) 50X-3 Trip Shot 3 Block 50X-3 Yes, No, Accelerate (0 to 60c) For more information visit: www.eaton.com IB02602004E...
Page 121 Shot 4 Block 50P-1 Yes, No, Accelerate (0 to 60c) 50P-2 Trip Shot 4 Block 50P-2 Yes, No, Accelerate (0 to 60c) 50P-3 Trip Shot 4 Block 50P-3 Yes, No, Accelerate (0 to 60c) IB02602004E For more information visit: www.eaton.com...
Page 122 Shot 4 Block 50Q-3 Yes, No, Accelerate (0 to 60c) AR Block Var 32V (L4) Autoreclose Block Var Functions 32V Trip Shot 4 Block 32V Trip Yes, No 32V Alarm Shot 4 Block 32V Alarm Yes, No For more information visit: www.eaton.com IB02602004E...
Page 123 System Control (L2) Temp Unit °C Motor Config (L2) ThermI Type Therm Model User I2 Multi K 500 A LockRotor I 300% MaxStall Tc Service F Cooling Tc 100 min MaxTemp Trl NormTempTro Ambient IB02602004E For more information visit: www.eaton.com...
Page 124 Direction: Both 47-1 V UNBAL 47-1 VOLTAGE UNBALANCE ALARM SETTINGS DEFAULT SETTING Threshold: Disable % (I2/I1): Delay (c): 46-1 CURRENT UNBAL 46-1 CURRENT UNBALANCE ALARM SETTINGS DEFAULT SETTING Threshold: Disable % (V2/V1): Delay (c): For more information visit: www.eaton.com IB02602004E...
Page 125 OSC Trigger Comm: Overwrite Table 32. Contact Input CFG. CONTACT INPUT CONFIG CONTACT INPUT CONFIG SETTINGS DEFAULT SETTING Cin1: Cin2: Cin3: Cin4: Bkr Trouble Cin5: Remote Open Cin6: Remote Close Cin7: Remote Reset Cin8: User defined IB02602004E For more information visit: www.eaton.com...
Page 126 Time mode: Table 35. Communications. INCOM INCOM SETTINGS DEFAULT SETTING Enable: Address: Baud rate: 9600 ACCESSORY BUS ACCESSORY BUS SETTINGS DEFAULT SETTING Address: Baud rate: 9600 RS-232 RS-232 SETTINGS DEFAULT SETTING Baud rate: 19200 For more information visit: www.eaton.com IB02602004E...
Page 127 Point 4 Cur (pu) Count Point 5 Cur (pu) Count Point 6 Cur (pu) Count Point 7 Cur (pu) Count Point 8 Cur (pu) Count Point 9 Cur (pu) Count Point 10 Cur (pu) Count IB02602004E For more information visit: www.eaton.com...
Page 128 Unused Programmable LED 4 (L2) Function Dropout Unlatched 79SH2 Unused Unused Unused Programmable LED 5 (L2) Function Dropout Unlatched 79SH3 Unused Unused Unused Programmable LED 6 (L2) Function Dropout Unlatched 79SH4 Unused Unused Unused For more information visit: www.eaton.com IB02602004E...
Page 129 Table 37. LED Configuration Default Settings (continued). LED CONFIG LED SETTINGS DEFAULT SETTING Programmable LED 7 (L2) Function Dropout Unlatched 79Lock Unused Unused Unused Programmable LED 8 (L2) Function Disable Dropout Unlatched Unused Unused Unused Unused IB02602004E For more information visit: www.eaton.com...
Page 130: Installation And Wiring
The panel should protect the user from accidental mounting. The panel footprint outline is equivalent to the Eaton contact with live terminals on the back of the FP-6000. A 0.125 in.
Page 131 ( ~ .030 in.[0.76 mm] max). When finished follow the startup check out procedures outlined in Section 7 to ensure that the drawout termination is engaged adequately. Figure 28. Panel Cutout and Mounting Holes. IB02602004E For more information visit: www.eaton.com...
Page 132 CT is reversed with respect to the other two. See Figure 36 for other common wiring configurations such as 3-phase 3-wire, 3-phase 4-wire, 3-phase 3-wire with ground fault protection. For more information visit: www.eaton.com IB02602004E...
Page 133 Note: Careful attention should be made to the phase wiring to avoid erro- The optically isolated contact inputs are “dry contact inputs. ” The neous power and voltage indications as well as damage to the FP-6000. actuating or wetting voltage is provided by the FP-6000. Each IB02602004E For more information visit: www.eaton.com...
Page 134 FP-6000. 1 TB1 2 TB2 3 TB3 4 J1 5 J2 6 J3 7 J4 8 J5 9 CT Receptical Protective Earth Fiber Optic Port Figure 30. FP-6000 Outer Chassis Rear Connections. For more information visit: www.eaton.com IB02602004E...
Page 135 Connections). TB1 connector is primarily used for the ac/dc power input and also relay contacts for relay RLY1 through RLY7, TB2 is used for the contact inputs and the phase voltage inputs. (See Figure 31 Rear Terminal Designations.) IB02602004E For more information visit: www.eaton.com...
Page 136 Instructional Literature Page 136 Effective: May 2008 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 34. Voltage Wye Input Wiring Options and Connection Schematics. For more information visit: www.eaton.com IB02602004E...
Page 137 Instructional Literature Effective: May 2008 Page 137 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 35. Voltage Wye Input Wiring Options and Connection Schematics. IB02602004E For more information visit: www.eaton.com...
Page 138 Instructional Literature Page 138 Effective: May 2008 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 36. Voltage Delta Input Wiring Options and Connection Schematics. For more information visit: www.eaton.com IB02602004E...
Page 139 Instructional Literature Effective: May 2008 Page 139 Instructions for the FP-6000 Protective Relay 100-250 Vdc 100-240 Vac FP-6000 Figure 37. Voltage Delta Input Wiring Options and Connection Schematics with Sync-Check. IB02602004E For more information visit: www.eaton.com...
Page 140 Preassembled plastic optical fibers with connectors can be ordered from FP-6000 from up to 11 RTDs embedded in the motor, generator, Eaton Cutler-Hammer, or from any distributor of Agilent Technologies® transformer, or cable connector and driven equipment (see optical fiber products. In addition, these same distributors offer long rolls of cable with connectors that can be installed in the field.
Page 141 RTDs in each of the winding, motor bearing, load bearing, and auxiliary groups (see IL 17367). UNIVERSAL RTD MODULE Customer Satisfaction for technical support www.EatonElectrical.com <http://www.EatonElectrical.com 1-800-809-2772 or 1-414-449-7100 Figure 38. Universal RTD Module Mounting Dimensions. IB02602004E For more information visit: www.eaton.com...
Page 142 Instructional Literature Page 142 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 39. URTD Wiring to URTD Module. For more information visit: www.eaton.com IB02602004E...
Page 143 Instructional Literature Effective: May 2008 Page 143 Instructions for the FP-6000 Protective Relay UNIVERSAL RTD MODULE URTD FO OPTICAL FIBER FOR URTD COMMUNICATIONS TO FP-6000 (PREFERRED METHOD) Figure 40. Typical ac Supply and URTD Wiring. IB02602004E For more information visit: www.eaton.com...
Page 144 Instructional Literature Page 144 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 41. Common CT Wiring Configurations. For more information visit: www.eaton.com IB02602004E...
Page 145: Startup
– Note that PowerNet or PowerPort PC software can be used to record setpoint files. – Confirm that correct active setting group is selected. IB02602004E For more information visit: www.eaton.com...
Page 146 “Off. ” placed against the outer chassis frame while the fingers grasp the front overlay bezel using the finger hold space provided by the release depression. Hot removal and replacement of the inner For more information visit: www.eaton.com IB02602004E...
Page 147 RESULT IN SERIOUS OR FATAL INJURY AND/OR EQUIPMENT Closed LED lights. DAMAGE. • Verify that the trip coil monitor function is reading trickle current around trip 1 relay. • Verify the phasor angles have correct polarity between voltage and current inputs. IB02602004E For more information visit: www.eaton.com...
Page 148: Application And Settings
The computation of the residual current IR, is dependent on the System Configuration setting for the CT Connection. The configurations resulting from the three setting options are shown as well as the calculated IR residual current. Figure 44. Four-Wire with IG CT. For more information visit: www.eaton.com IB02602004E...
Page 149 A, B and P as contained in Table 28. The trip time, T, in seconds is defined by the following equation: = Trip Time in seconds = Time Multiplier Setting = Pickup Current Setting = Measured Current A, B, P = Constants IB02602004E For more information visit: www.eaton.com...
Page 150 The operating characteristics of the relay are graphically represented by time- current characteristic curves shown in Figure 45. Figure 45. FP-6000 Time-Current Characteristic Curves. For more information visit: www.eaton.com IB02602004E...
Page 151 ANSI and lEC curve shapes is controlled by changing the pickup setting. Changing the pickup setting of the thermal curves moves the point at which the relay starts to time out along the curve shape. Figure 47. Typical Inverse Time Overcurrent Pickup Horizontal Movement. IB02602004E For more information visit: www.eaton.com...
Page 152 Pickup is represented by the dotted lines, while the rest of the the thermal curves are for (1 x I ) while the phase function is curve is represented by a solid line. For more information visit: www.eaton.com IB02602004E...
Page 153 Table 40. taking action. 8.5.1 Compatible Zone Interlock Devices The Eaton FP-6000 and DT-3000 protective relays support the zone interlocking function and are compatible with each other. Refer to the DT-3000 instruction book (I.B. 17555) for details on the DT-3000 implementation of the zone interlocking function.
Page 154 IOC or TOC pickup will cause activation of zone-out signal. Phase current IOC or TOC will not activate the signal. Figure 51. Zone Interlocking Example with FP-6000 and DT-3000. For more information visit: www.eaton.com IB02602004E...
Page 155 Unbalance 47-1 VUB 0 to 9999 Cycles 1 Cycle Delay 47-2 VUB 1 to 100 V, Threshold Disabled 47-2 VUB % 2% to 40% Unbalance 47-2 VUB 0 to 9999 Cycles 1 Cycle Delay IB02602004E For more information visit: www.eaton.com...
Page 156 Note: the phasor reflects only the fundamental frequency component while rms includes all frequencies. If the calculated voltage is selected, the setting of criterion will make no difference and the phasor will be used for the threshold. For more information visit: www.eaton.com IB02602004E...
Page 157 > 2 Ipu Residual Current Residual Current Less than 0.1Ipu Less than 0.1Ipu V1/V2 > 40% V1/V2 > 40% V0 < ε V0 < ε e = very small value Figure 52. Loss of Potential. IB02602004E For more information visit: www.eaton.com...
Page 158 (see 8.9.8 - Slow Breaker Alarm) is active. configuration maps the Close Breaker function to contact output relay 5 (see Figure 54). This relay can be made to operate for Figure 53. Breaker Monitoring (Times in Cycles Unless Stated Otherwise). For more information visit: www.eaton.com IB02602004E...
Page 159 The FP-6000 includes optional Trip Coil Supervision on the Trip 1 desired. output relay and Close Coil Supervision on the Trip 2 output relay. When the coil supervision alarm activates, it indicates Figure 55. Open Breaker (Times in Cycles Unless Stated Otherwise). IB02602004E For more information visit: www.eaton.com...
Page 160 By default Output Gate Relay 3 is programmed for this function. When the Breaker Failure Lockout is true then Figure 56. Breaker Failure (Times in Cycles Unless Stated Otherwise). For more information visit: www.eaton.com IB02602004E...
Page 161 This function is useful to capture waveform the communication channel. data during faults and abnormal events for later analysis. The oscillographic data can be viewed using the Eaton PowerNet 2. If a waveform record was recorded with an “Overwrite” software package equipped with the NPWAVEFORM component.
Page 162 • Front Panel Reset – Press the reset button until the “Reset Main” menu is displayed, select “Datalog Trigger” and press enter, press enter again. • Communication – A reset is performed through an external communication command being given. For more information visit: www.eaton.com IB02602004E...
Page 163 • 52b (breaker open) • Protection trip (overcurrent only or including voltage) • Protection trip followed by 52b • Programmable reclose initiate logic 79RI (user defined) • External 79RI (user-defined other than 52b, 52CSa52b). IB02602004E For more information visit: www.eaton.com...
Page 164 • Exceeds shots per hour limit • Breaker flashover • General programmable lockout logic active • Shot stage programmable lockout logic active or • Any combination of the above the autoreclose logic will go to Lockout mode. For more information visit: www.eaton.com IB02602004E...
Page 165 Run2Ready timer setting, the relay with the current shot will stay in Run mode when a reclose initiate is recognized while protection settings will trip on the fault, and then the autoreclose no lockout condition is present. IB02602004E For more information visit: www.eaton.com...
Page 166 Lockout to Ready mode after the Lockout-to-Ready reset timer is expired. The resetting lockout process will be aborted when either overcurrent protections pickup or a manual/remote closing is performed. For more information visit: www.eaton.com IB02602004E...
Page 167 Shot #3 OC Settings T4: AutoReclose From Run to Ready Reset Timer T4: AutoReclose From Run to Ready Reset Timer Shot #4 OC Settings Shot #4 OC Settings AR_AZC AR_AZC Figure 65. Autoreclose Control Logic. IB02602004E For more information visit: www.eaton.com...
Page 168 Dashed Line : Slow trip curve pair Solid Line Solid Line : Fast trip curve pair : Fast trip curve pair Multiple of Pickup current Multiple of Pickup current Figure 67. Overlapped Auto Zone Coordination Scheme with TOC. For more information visit: www.eaton.com IB02602004E...
Page 169 A Sync Supervision setting is added to bridge Sync Check and autoreclose functions. When it is disabled, the autoreclose logic will ignore the sync condition; while if it is enabled, a reclose is IB02602004E For more information visit: www.eaton.com...
Page 170 The FP-6000 provides the thermal protections and alarms that are based on the direct temperature measurement through the URTD AR_Fail_Lockout_flag: AR timeout. device offered by Eaton Corporation and the thermal model that AR_Shot_4_Lockout_flag: Exceeding maximum shot. is similar to the MP-3000 motor relay. The RTD-based direct...
Page 171 = 6FLA, T =15, and thermal trip level of 100%. The relationship between the effective current threshold Effective Current Threshold vs. Maximum Stator Temperature Stator Temperature (C) Figure 68. Stator Temperature Effect on Current Threshold. IB02602004E For more information visit: www.eaton.com...
Page 172 Thermal Replica Limit and Trip Curves Without RTD 1000 Multiple of Full Load Ampere SF=1,TC=100% Ith=120%,Tth=80%*TC Figure 69. Thermal Replica Model Limit and Trip Curves without RTD. For more information visit: www.eaton.com IB02602004E...
Page 173 For direct temperature tripping, alarming, and displays, an URTD module must be connected and be communicating with the relay. How- ever, the settings for temperature can be viewed or adjusted with or with- out a URTD module connected. IB02602004E For more information visit: www.eaton.com...
Page 174: Programmable Logic Application
The logic provides control of the output relays based on the state of the contact inputs, protective function pickup, protective function operation, breaker state, system alarms, and internal logic. Figure 71. Overall Logic Diagram. For more information visit: www.eaton.com IB02602004E...
Page 175 Table 50. Config” from “Default” to “Custom” to change the programmed function of the inputs. The eight inputs are predefined with the following default functions when the input configuration is set to default. IB02602004E For more information visit: www.eaton.com...
Page 176 79Lock Unlatched LED 8 LED 8 Other Trip Unlatched Note: Relay K7 is always Relay Healthy. It is energized when all internal diagnostics pass, and de-energized when any diagnostic warning or failure is detected. For more information visit: www.eaton.com IB02602004E...
Page 177 If both the set and reset inputs are active, the Figure 74. Blocking Logic Gate. latch output is inactive. A diagram of each logic gate is shown in Figure 73 Programmable Logic Elements. IB02602004E For more information visit: www.eaton.com...
Page 178 Logic Input Group Definitions. may be directed to additional logic gate inputs until an output is directed to an output gate. Thus, the user specified (or default) logic results in a relay contact closing or opening. For more information visit: www.eaton.com IB02602004E...
Page 179 IN2: Pickup 50P-3 • Programmable Logic Timer Gate1 Logic LG1 On Delay (c): Off Delay (c): • Output Config Output Rly4 Function: IN1: Logic TGI • LED Config PLC LED8 Function: IN1: Logic TGI IB02602004E For more information visit: www.eaton.com...
Page 180 Autoreclose logic is at shot 3 stage in RUN mode. 79SH4 Autoreclose logic is at shot 4 stage in RUN mode. 79AntiP Breaker pumping condition is identified and the autoreclose logic is in anti-pumping process. For more information visit: www.eaton.com IB02602004E...
Page 181 RTD channel x alarm 1 pickup or timeout, x is from 1 to 11. 49DAx2 RTD channel x alarm 2 pickup or timeout, x is from 1 to 11. 49MT1 Thermal replica model alarm 1. 49MT Thermal replica model alarm 2. IB02602004E For more information visit: www.eaton.com...
Page 182 7 logic gate output to the LED 7 and the other Trip is OR-ed with Logic gate outputs can be enabled for one setting group or for all the programmable LED 8 logic gate output to the LED 8. setting groups. For more information visit: www.eaton.com IB02602004E...
Page 183: Data Communications
IMPACC Wiring Specification 17513 9-pin D-Subminiature Connector, whereas a PC RS-232 available on the Eaton web site. connector may be either a 9-pin or a 25-pin D-Subminiature • The maximum system capacity is 10,000 ft. (3,048 m) of Connector.
Page 184 PowerPort may be obtained over the Internet from the Eaton web The program may be run off-line, not connected to an site at no charge. Browse to the Eaton web site at http:// FP-6000 if desired. www.eaton.com/electrical and follow the “Power Management In order to change anything in the FP-6000, the user must be Products”...
Page 185 A wide variety of descriptive material is available on PowerNet configuration tool to configure any number of PowerNet from the Eaton web site. Browse to the Eaton web site at DeviceServers making up a PowerNet Software system. http://www.eaton.com and follow the “Power Management Products”...
Page 186 PowerNet Setpoints & Trip Curve is a tool that allows you to view setpoint data for each device connected to a PowerNet DeviceServer, change setpoint data for a device, and view the trip curve for a device. For more information visit: www.eaton.com IB02602004E...
Page 187: Testing And Maintenance
This section will If a connection is made through the RS-232 connector on the discuss in-service monitoring and injection testing methods. front panel, Eaton’s PowerPort software can be used for configuration as well as RS-232 communications verification. 11.2.1 In-service Monitoring...
Page 188 TB2 213-215. Decrease the voltage input to just below 60 V and • Unbalance current protection the unit should trip on undervoltage, raise the voltage to just over 120 V and the FP-6000 should trip on overvoltage as expected. Figure 78. Testing Trip Monitors. For more information visit: www.eaton.com IB02602004E...
Page 189 The Trip Battery test LED is a separate circuit and does not light on power up, only when the pushbutton is pushed. IB02602004E For more information visit: www.eaton.com...
Page 190: Troubleshooting
FP-6000 will cause the relay healthy contact output to de- energize, see Section 12.1.1. All FP-6000 failures will cause the In no event will Eaton be responsible to the purchaser or user in Alarm LED on the front panel to light, and the condition to be...
Page 191 Relay Tripping Disarmed — Disabled The Disarmed function has been activated. The Disarmed feature can be turned off by pressing the “Test” pushbutton selecting Arm/Dis- arm Trip, and selecting Arm Trip. IB02602004E For more information visit: www.eaton.com...
Page 192 (see Section 5). The ability to ignore particular types of events is given so that events that occur often will not fill the event log. For more information visit: www.eaton.com IB02602004E...
Page 193 Enter. The information given is a series of status flags that show the state of that status at the time of the event. Table 61 shows all the possible event causes that are a pickup or a dropout of a protective function. IB02602004E For more information visit: www.eaton.com...
Page 194 RTD Pickup Flags contain all RTD channels and thermal model protection flags. out. 32 Var Var protections have picked up or dropped out. Var Misc Pickup Flags contain Var and other reactive power related protection flags. For more information visit: www.eaton.com IB02602004E...
Page 195 RTD Pickup Flags contain all RTD channels and thermal model protection flags. dropped out. 32 Var Var protections have picked up or dropped out. Var Misc Pickup Flags contain Var and other reactive power related protection flags. IB02602004E For more information visit: www.eaton.com...
Page 196 Breaker State Flags. AR Lockout Autoreclose logic enters Lockout mode. CNTL Autoreclose Lockout Flags. AR Anti-pump Autoreclose logic enters anti-pumping process. CNTL Autoreclose Operation Flags. BkrWearAlm Breaker exceeds its wear alarm limit. Breaker State Flags. For more information visit: www.eaton.com IB02602004E...
Page 197 FP-6000 Active Alarm setting must be set to “Unlatched” . To do this simply press Set, enter the password, scroll to Output Config and press Enter. Scroll to Alarm Indicator, press Enter, scroll to Dropout and select Unlatched, press Enter. IB02602004E For more information visit: www.eaton.com...
Page 198 Press the Reset pushbutton on the FP-6000. Scroll to the History Log and press Enter. Scroll to Bkr History and press the Enter pushbutton two times. LOP ALARM Condition must be cleared externally, away from the FP-6000 unit. For more information visit: www.eaton.com IB02602004E...
Page 199 Accumulated Interrupt Current per Hour Alarm Timeout BKR_WEAR_ALM Breaker Wear Alarm Timeout BKR_WEAR_LOCK Breaker Wear Lockout Alarm Timeout Note: The “Cause of Trip” is reported as “Logic” if the output Gate Function is set to AND, NOR, or NAND. IB02602004E For more information visit: www.eaton.com...
Page 200 Shows the fundamental voltage and current phasors with magnitude and relative phase angle at the time of the trip. RTD Temperature Shows the RTD temperatures at the time of the trip. * Indicates information available by selecting the line and pressing Enter. For more information visit: www.eaton.com IB02602004E...
Page 201 FlashLoader installation files, such as by CD, floppy disks, or correct history log to be reset. See Section 4.6.3.3 for more Internet download. Contact your Eaton sales office or your Eaton information on the history log. technical support team for assistance. Identify the location of the 12.2.4 Using Waveform Data...
Page 202 This command will erase ALL data in the RAM. This command should ONLY be used when upgrading the firmware. Eaton recommends executing this command before and after the firmware has been updated. Before you execute this command make sure to back up any necessary data in the relay.
Page 203 If close is selected the screen will automatically close and the next screen will appear. Figure 82. Flash Loader Open S-Record File. Figure 84. Open S-Record File. IB02602004E For more information visit: www.eaton.com...
Page 204 When the user clicks on the “Enter Flash Load Mode” pushbutton the Erase pushbutton and the Program pushbutton become active. Clicking the “Enter Flash Load Mode” pushbutton switches the relay from normal mode to flash load mode, (see Figure 87). Figure 88. Flash Programmer. For more information visit: www.eaton.com IB02602004E...
Page 205 FlashLoader Program or continue. Once the program has been loaded the user will be instructed to exit the flash load mode by pushing the “Exit Flash Loader Mode” pushbutton, (see Figure 92). Figure 90. Flash Program Operation. IB02602004E For more information visit: www.eaton.com...
Page 206 If there is a message displayed on the FP-6000 that “App checksum fail Enter FL Load Mode to erase or program” the user will have to go back and erase the FP-6000 and reprogram following the above steps. For more information visit: www.eaton.com IB02602004E...
Page 207: Appendix
Icon A picture on a computer screen representing an application. IMPACC Standard Eaton Integrated Monitoring, Protection, And Control Communications protocol definition for communication on the INCOM network Inom Nominal Current for context rating of the FP-6000 (1 ampere or 5 ampere).
Page 208 The numeric oscillographic values that may be captured. These values can be retrieved by PowerNet or PowerPort. Window An area of the computer screen that displays an application. Resistance Based Temperature Device. Auto Zone Coordination. Reactive Power. Reclose Initiate. For more information visit: www.eaton.com IB02602004E...
Page 209 Device Function Numbers and Contact Designations, # C37.2- 1996, ISBN 0-7381-0732-8. Some typical device numbers are used frequently within this document and throughout Eaton’s product and other documentation. For a complete list, please see the IEEE document referenced above. Device...
Page 210 Page 210 Effective: May 2008 Instructions for the FP-6000 Protective Relay 13.4 Time-Current Curves A variety of inverse time overcurrent curves for the FP-6000 are shown in this section. Figure 94. ANSI Moderately Inverse. For more information visit: www.eaton.com IB02602004E...
Page 211 Instructional Literature Effective: May 2008 Page 211 Instructions for the FP-6000 Protective Relay Figure 95. ANSI Very Inverse. IB02602004E For more information visit: www.eaton.com...
Page 212 Instructional Literature Page 212 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 96. ANSI Extremely Inverse. For more information visit: www.eaton.com IB02602004E...
Page 213 Instructional Literature Effective: May 2008 Page 213 Instructions for the FP-6000 Protective Relay Figure 97. IEC-A. IB02602004E For more information visit: www.eaton.com...
Page 214 Instructional Literature Page 214 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 98. IEC - B. For more information visit: www.eaton.com IB02602004E...
Page 215 Instructional Literature Effective: May 2008 Page 215 Instructions for the FP-6000 Protective Relay Figure 99. IEC-C. IB02602004E For more information visit: www.eaton.com...
Page 216 Instructional Literature Page 216 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 100. IEC. For more information visit: www.eaton.com IB02602004E...
Page 217 Instructional Literature Effective: May 2008 Page 217 Instructions for the FP-6000 Protective Relay Figure 101. ANSI. IB02602004E For more information visit: www.eaton.com...
Page 218 Instructional Literature Page 218 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 102. Thermal. For more information visit: www.eaton.com IB02602004E...
Page 219 Instructional Literature Effective: May 2008 Page 219 Instructions for the FP-6000 Protective Relay Figure 103. Phase I IB02602004E For more information visit: www.eaton.com...
Page 220 Instructional Literature Page 220 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 104. I For more information visit: www.eaton.com IB02602004E...
Page 221 Instructional Literature Effective: May 2008 Page 221 Instructions for the FP-6000 Protective Relay Figure 105. It. IB02602004E For more information visit: www.eaton.com...
Page 222 Instructional Literature Page 222 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 106. Ground I For more information visit: www.eaton.com IB02602004E...
Page 223 Instructional Literature Effective: May 2008 Page 223 Instructions for the FP-6000 Protective Relay Figure 107. Ground I IB02602004E For more information visit: www.eaton.com...
Page 224 Instructional Literature Page 224 Effective: May 2008 Instructions for the FP-6000 Protective Relay Figure 108. Ground IT. For more information visit: www.eaton.com IB02602004E...
Page 225 IEC 61000-4-8 Power Frequency Magnetic Field Immunity Magnetic Field, 50/60 Hz 30 A/m IEC 61000-4-11 Voltage Variation Immunity Test Voltage dips, 30% reduction, 0.5 periods; 60% reduction 5/50 periods. Voltage Interruption 95% reduction 250 periods IB02602004E For more information visit: www.eaton.com...
Page 226 Instructional Literature Page 226 Effective: May 2008 Instructions for the FP-6000 Protective Relay Notes: For more information visit: www.eaton.com IB02602004E...
Page 227 Instructional Literature Effective: May 2008 Page 227 Instructions for the FP-6000 Protective Relay Notes: IB02602004E For more information visit: www.eaton.com...
Page 228 Instructions for the FP-6000 Protective Relay Page 228 Effective: May 2008 Eaton Corporation Electrical Group 1000 Cherrington Parkway Moon Township, PA 15108 United States 877-ETN CARE (877-386-2273) Eaton.com © 2008 Eaton Corporation All Rights Reserved Printed in USA Publication No.IB02602004E/ TBG00196 May 2008...

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Eaton Cutler-Hammer FP-6000 Series Instructions Manual

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