Summary of Contents for Eaton Cutler-Hammer FP 5000
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FP 5000 INSTRUCTION LEAFLET INSTRUCTIONS FOR THE IL17569C FP 5000 PROTECTIVE RELAY IL17569C For more information visit: www.eatonelectrical.com Effective: 12/05...
FP-5000 IL17569C Page TOC-1 Effective Date: 12/05 Table of Contents PRODUCT OVERVIEW 1.1 General Description 1.2 Audience 1.3 Safety and Caution Notices/Disclaimers 1.3.1 WARRANTY AND LIABILITY INFORMATION 1.4 Referenced Documents 1.5 Commercial and Trademarks 1.6 FP-5000 Hardware Resources and Description 1.7 FP-5000 Features 1.8 Ordering Information 1.9 Function Matrix...
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IL17569C FP-5000 Page TOC-2 Effective Date: 12/05 4.6.1.3 Selecting the “Energy” Sub-menu 4.6.1.4 Selecting the “Demand” Sub-menu 4.6.1.5 Selecting the “Minimum” Sub-menu 4.6.1.6 Selecting the “Maximum” Sub-menu 4.6.2 View Settings 4-10 4.6.2.1 Protection 4-11 4.6.2.2 System Alarm 4-17 4.6.2.3 Logging 4-18 4.6.2.4 Contact Input CFG 4-18...
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WARNING 1.1 General Description THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE The Eaton | Cutler-Hammer FP-5000 Protective Relay is a multifunc- PROCEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSON- tion panel mounted, microprocessor-based relay, designed for both NEL SAFETY AND PROTECTION OF EQUIPMENT FROM ANSI and IEC applications (Figure 1-1).
FP-5000 IL17569C Effective Date: 12/05 Page 1-3 1.7 FP-5000 Features METERING FP5000 LOAD Figure 1-2. FP-5000 Setting Diagram The 10 Standard Curves referred to in the FP-5000 Features List are shown in Table 1.1 below. See e xamples of typical FP-5000 curves in the Appendix 13.4, and Section 8.4.4.1.
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IL17569C FP-5000 Page 1-4 Effective Date: 12/05 FP-5000 Features List Metering Features • Amps & amps demand Protection Features • Volts • Phase overcurrent • Volt-amps A. 2-stage instantaneous with timers (50P-1 & 50P-2) • Watts & kw demand B. Inverse time overcurrent (51P) •...
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FP-5000 IL17569C Effective Date: 12/05 Page 1-5 I. Power and current demand J. Min/max values K. Energy • Control power A. ac or dc control power (100–120 Vac, 50/60 Hz or 48– 125 Vdc) B. ac or dc control power (100-250 vdc or 100-240 ac, 50/60 Hz) C.
Phase 2 - V2.02 66D2041G15 FP5300-10 1 A CT Contact your Eaton | Cutler-Hammer Sales office by calling Power 100 -250 Vdc Quality Technical Support at 1-800-809-2772, option 4 / option 4, or 100 -240 Vac visit us on the web, www.eatonelectrical.com...
FP-5000 IL17569C Effective Date: 12/05 Page 1-7 1.9 Function Matrix All of the protective functions found in the FP-5000 are listed in the matrix below. Each entry includes the numbers for the pages in the manual that provide additional information for that function. Device Protective Function Configure in:...
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IL17569C FP-5000 Page 1-8 Effective Date: 12/05 1.9 Function Matrix, Con’t. Device Protective Function Configure in: Page Number Ref. 59N-2 Neutral Overvoltage Protection Alarm menu 5-14 Phase Directional Supervision of Directional setpoints in System Configuration menu 50P-1, 50P-2, 50P-3, 51P, 51P2 Configure 50P &...
FP-5000 IL17569C Effective Date: 12/05 Page 2-1 QUICK START 2.1 Introduction The purpose of a Quick Start section is to provide a minimal overview of what it takes to operate the FP-5000. This perspective is useful as either providing the framework for learning the FP-5000 more thoroughly or for actually handling a simple application.
IL17569C FP-5000 Effective Date: 12/05 Page 2-6 2.5 Introduction to Programming CAUTION The FP-5000 can be programmed using an HMI with PowerPort™ software through the RS-232 serial port or remotely via the rear KEEP YOUR PASSWORD SECRET AND RECORD IT IN A SAFE INCOM PN using PowerNet.
FP-5000 IL17569C Effective Date: 12/05 Page 2-7 We will only be concerned with System Config and Protection unbalanced functions are the only alarm functions enabled. All settings within the Quick Start section of this manual. other protection and alarm functions are turned off and must be set to enable their operation.
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IL17569C FP-5000 Effective Date: 12/05 Page 2-8 Table 2.1 Minimum List of Functions Which MUST be Programmed (continued) Setting Default Incr Display User Setting Setting IX Overcurrent 51 IX TOC Shape: XTRM List IT, I2T, I4T, FLAT, MOD, VERY, XTRM, IECA, IECB, IECC 51 IX TOC Reset: Calc...
FP-5000 IL17569C Effective Date: 12/05 Page 2-9 2.5.6 Default Settings 2.5.9 Active Alarm Status Please refer to the default settings as listed in Section 5.3 FP-5000 The FP-5000 default settings provide connection and monitoring of Setting Table. The default settings are those loaded into the program breaker state and the trip coil.
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FP-5000 IL17569C Effective Date: 12/05 Page 3-1 SPECIFICATIONS 3.1 Table of Specifications Note that accuracy specifications for the FP-5000 are for operation within the nominal frequency range of 50 Hz or 60 Hz at + 5 Hz. Unless stated otherwise, Operating Power Factors “0.50 Lagging” to “Unity” to “0.50 Leading.” Control Power: TB101-102 (101 positive for dc) Standard Power Supply Board...
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IL17569C FP-5000 Page 3-2 Effective Date: 12/05 Relay Output Contacts Rating: Both Form A & C Standard Power Supply Board 250V Power Supply Board Momentary Make 30 A ac/dc for 0.25 s up to Make 30A ac/dc for 0.25s up to 120 Vac or 125 Vdc 240 Vac or 250 Vdc Break 0.5 A @ 125 Vdc (resistive)
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FP-5000 IL17569C Effective Date: 12/05 Page 3-3 RS-232: Front temporary programming monitor port PowerPort Connection Baud Rate 38.4 kB, 19.2 kB, 9.6 kB Connector Standard 9-Pin D Subminiature, DCE Connection P2, 3, 5 Protocol INCOM ASCII Slave Cable Shielded & restricted to < 3 meters in length Metering Accuracy: Input Signal Frequency necessary for accurate operation 60 Hz nominal, 57-63 Hz (5%)
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IL17569C FP-5000 Page 3-4 Effective Date: 12/05 Protective Function Pickup Accuracy Trip Accuracy — Pickup and Trip Time Relative to Programmed: Trip Trip Description Pickup Trip Time Accuracy Accuracy 50X-1 Ground Trip (IX IOC) ±0.5% 0 to + 2 Cycles or 0.1%, whichever is greater 50X-2 Ground Trip (IX IOC) ±0.5%...
FP-5000 IL17569C Effective Date: 12/05 Page 3-5 >1500 Vrms/1 minute, any port to chassis6 6 6 6 6 Common Mode Voltage Withstand Environmental Ratings: Operating Temp -40°C to +60°C (-40°F to +140°F). Dry heat + 70°C (158°F) Storage Temp -40°C to +85°C(-40°F to +185°F). Humidity 5% to 95% Relative Humidity (non-condensing) Altitude...
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FP-5000 IL17569C Effective Date: 12/05 Page 4-1 FRONT PANEL OPERATION 4.1 Description The FP-5000 front panel is the local operator interface that provides a means to monitor, program and test the relay. It consists of a 4-line by 20-character vacuum fluorescent display, 6 display mode pushbuttons with integral LEDs, 9 status LEDs, 6 pushbuttons for display menu navigation, a Reset pushbutton, 2 pushbuttons for breaker control, DB-9 communication port and a battery for trip indication.
IL17569C FP-5000 Page 4-2 Effective Date: 12/05 4.2 Display 4.2.1 Description The display is a 4-line by 20-character vacuum fluorescent display. The first line of all display screens is reserved for the screen title. When the FP-5000 is first powered, the display lights should display the system three-phase currents and voltages.
FP-5000 IL17569C Effective Date: 12/05 Page 4-3 Table 4.1 Transient Display Messages “Display Message” Display Mode Cause Functions Programmed to Flashing a few seconds in When entering PLC, Cin and Cout default. They can be viewed only. the setting-edit mode in the setting-edit mode if they See System Config.
IL17569C FP-5000 Page 4-4 Effective Date: 12/05 “Previous” Pushbutton “Monitor” Pushbutton The “Previous” pushbutton allows the user to go The “Monitor” pushbutton allows the user to go to the previous menu. Once the user is in a in to Monitor Mode and view all of the metered Monitor Previous “sub-menu,”...
FP-5000 IL17569C Effective Date: 12/05 Page 4-5 4.6 Display Modes If System Voltage (“VT Connect”) is set to a “Wye” Configuration: The default display screen will display the 3-phase voltages as line- neutral (L-N) voltages. The line-line (L-L) voltages can be viewed by going to the Monitor Mode selection screen and selecting “Load,”...
IL17569C FP-5000 Page 4-6 Effective Date: 12/05 4.6.1.1 Selecting the “Load” Sub-menu Mag THD Currents % THD L-N Voltages This sub-menu allows the user to view the following rms system Magnitude Percent parameters. (See Display Load Sub-menu 4.4) The FP-5000 Magnitude Percent calculates rms through the 15...
FP-5000 IL17569C Effective Date: 12/05 Page 4-7 4.6.1.3 Selecting the “Energy” Sub-menu This section allows the user to view the following Energy parameters (See Display 4.6). • Watt Energy Hours (Forward, Reverse, Net) • Var Energy Hours (Lead, Lag, Net) •...
IL17569C FP-5000 Page 4-8 Effective Date: 12/05 Display 4.7 Demand Sub-menu Current Demand IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude Figure 4-5. Induction Motor Load Current Peak Demand IA Demand Magnitude IB Demand Magnitude IC Demand Magnitude I Demand Last Reset Date mm/dd/yy Time...
FP-5000 IL17569C Effective Date: 12/05 Page 4-9 4.6.1.5 Selecting the “Minimum” Sub-menu 4.6.1.6 Selecting the “Maximum” Sub-menu This menu allows the user to view the following system parameters. This menu allows the user to view the following system (See Display 4.8 Minimum Sub-menu.) parameters.
IL17569C FP-5000 Page 4-10 Effective Date: 12/05 4.6.2 View Settings Display 4.11 View Settings “System Config” Press the “View Setting” pushbutton to view the “System Config” Display: existing settings in the FP-5000 program settings. The red LED in the upper left-hand Display Display Meaning portion of the pushbutton area will illuminate...
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FP-5000 IL17569C Effective Date: 12/05 Page 4-11 4.6.2.1 Protection Display 4.12 View Settings “Protection” Display: Protection Setting Group 1 Setting Group 1 Setting Group 2 Phase Overcurrent Setting Group 3 IX Measured OC IR Residual OC Setting Group 4 Unbalance Settings Main V Protection Aux V Protection Neutral V Protectio...
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IL17569C FP-5000 Page 4-12 Effective Date: 12/05 “IX Measured OC” Display: 51X IX TOC Curve Shape: XTRM Reset: Calc Direction: Both IX Measured OC 51X IX TOC Curve 51X IX TOC Setting 51X IX TOC Setting 50X-1 IX IOC 1 Pickup (pu): Time Mult: 1.00...
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FP-5000 IL17569C Effective Date: 12/05 Page 4-13 “Unbalance Settings” Display: Unbalance Setting 47-1 Voltage Unbal 47-1 Voltage Unbal 46-1 Current Unbal Threshold V: Disable % (V2/V1): Delay (c): 46-1 Current Unbal Threshold pu: Disable % (I2/I1): Delay (c): “Main V Protection” Display: 27M-1 Undervoltgage Main V Protection Phases:...
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IL17569C FP-5000 Page 4-14 Effective Date: 12/05 “Neutral V Protection” Display: Neutral V Protection 59N-1 OV Definition 59N-1 OV Definition Source: Calc 59N-1 OV Trip Criterion: Phasor 59N-1 OV Trip Threshold: Disable Delay (c): 1200 “Freq Protection” Display: Freq Protection 81U-1 Underfreq 81U-1 Underfreq Threshold:...
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IL17569C FP-5000 Page 4-16 Effective Date: 12/05 “Alarms” Display: 50P-3 PH IOC Alarm Pickup: Disable Delay (c): 50X-3 IX IOC Alarm Direction: Both Pickup: Disable Delay (c): 50R-3 IR IOC Alarm Direction: Both Pickup: Disable Delay (c): 46-2 I Unbal Alarm Direction: Both Threshold:...
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FP-5000 IL17569C Effective Date: 12/05 Page 4-17 4.6.2.2 System Alarm “System Alarm” Display: Watt Power Alarm Units: Threshold: Disable VAR Power Alarm Delay (m): Units: kvar Threshold: Disable VA Power Alarm System Alarms Delay (m): Watt Power Alarm Units: VAR Power Alarm Threshold: Disable Watt Demand Alarm...
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IL17569C FP-5000 Page 4-18 Effective Date: 12/05 4.6.2.3 Logging “Logging” Display: Current Demand Interval (m): Power Demand Event Log Enable Window: Fixed Interval (m): I Pickup: Logging V Pickup: No Current Demand Data Logger Freq Pickup: No Power Demand Mode: Cont.
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FP-5000 IL17569C Effective Date: 12/05 Page 4-21 4.6.2.8 Communications By using the “Up/Down” pushbuttons, the user can select any trip event. Using the example above, the #1 event is an “instantaneous “Communications” Display: overcurrent” trip on phase that happened 1/19/01. By selecting this INCOM event with the Up/Down arrows and pushing the “Enter”...
The green Breaker Open LED indicates that the circuit breaker is Breaker Status Copyright 2001 open based on the state of the 52a and 52b inputs. Phase Trip LED Eaton Corporation Direction Units The red Phase Trip LED indicates that a phase overcurrent trip All Rights Reserved Sync Control...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-1 5 SETTING THE FP-5000 5.1 Entering Set Mode The “Set” pushbutton can be accessed through the security door on CAUTION the front panel (See Figure 4-1). Push the “Set” button to enter the Set Mode and begin programming the setpoints.
IL17569C FP-5000 Page 5-2 Effective Date: 12/05 5.2 FP-5000 Setting Flowchart Below is a flowchart showing an example of how to program the protection settings. The display window shows 4 lines at a time, so use the up/ down arrows to view all items in a menu. Once all settings are changed, the user may back out of the setting menus by continually pressing the “Previous”...
FP-5000 IL17569C Effective Date: 12/05 Page 5-3 5.3 FP-5000 Setting Table NOTE: All voltage settings are in secondary units. All current settings are in per unit. All System settings are in primary units. Time delay setting is in cycles (c), seconds (s), or minutes (m). Program Date: Control Schematic: FP-5000 Relay ID:...
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IL17569C FP-5000 Page 5-4 Effective Date: 12/05 Table 5.1 System Config (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Prg w/Bkr: Program relay with breaker open or Open or Either Either 5.5.1 closed (requires 52a or 52b input) Remote Bkr: Enable or disable remote breaker...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-5 Table 5.2 Protection Setting Group ______ Phase Overcurrent : Phase time overcurrent (51P-1 & 51P-2) and instantaneous (50P-1 & 50P-2) protective device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec.
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IL17569C FP-5000 Page 5-6 Effective Date: 12/05 Table 5.2 Protection (continued) 50P-2 PH IOC 2 Phase Overcurrent Element #2 5.5.2.1 Setting Pickup: Select current pickup value in per 3.00 0.1 to 20.0 or Disable unit values (x I (0.01 increments) Delay (c): Select delay time in cycles 0 to 9999 cycles...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-7 IR Residual OC: Calculated residual time overcurrent (51R) and instantaneous (50R-1 & 50R-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 51R IR TOC Curve Residual CT Time Overcurrent 5.5.2.2 Curve Setting (Uses gnd CT ratio) Shape:...
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IL17569C FP-5000 Page 5-8 Effective Date: 12/05 Unbalance Setting: Selects voltage (47-1) unbalance and current (46-1) unbalance device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Voltage Unbalance Alarm Settings 5.5.2.4 47-1 Voltage Unbal 8.6.1 Threshold:...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-9 Aux V Protection: Select undervoltage (27A-1) and overvoltge (59A-1) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Auxiliary VT Undervoltage Settings 5.5.2.5 27A-1 8.6.2 Undervoltage Threshold: Select magnitude of undervoltage...
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IL17569C FP-5000 Page 5-10 Effective Date: 12/05 Freq Protection: Selects underfrequency (81U-1) and overfrequency (81O-1) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 81U-1 Underfreq Underfrequency Settings 5.5.2.7 Threshold: Select frequency threshold 45 to 65, disable Disable (0.01 Hz increments)
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FP-5000 IL17569C Effective Date: 12/05 Page 5-11 Breaker Failure: Selects breaker failure (50BF) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 50BF Bkr Failure Breaker Failure Settings 5.5.2.8 8.9.5 BFI Config: Select how breaker failure is Off, Internal, External, Both detected...
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IL17569C FP-5000 Page 5-12 Effective Date: 12/05 Synch-Check Function: Select Synch-check, minimum live voltage, characteristics and override device settings (25) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 25 Synch-Check Synch-Check Settings 5.5.2.11 Function: Select to supervise closing Disable, enable...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-13 Alarms: Selects Alarms settings for all protection functions - 50P-3, 50X-3, 50R-3, 46-2, 59-M2, 27M-2, 59A-2, 27A-2, 81O- 2 and 81U-2 Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec.
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IL17569C FP-5000 Page 5-14 Effective Date: 12/05 Alarms: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # 59M-2 OV Alarm Main VT Overvoltage Alarm Settings 5.5.2.12 5.5.2.5 Phase: Select th overvoltage phases for the Any one, any two or all three Any one 8.6.2...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-15 Alarms: cont. Display Setting Description Setpoint Range/ Value Default Selected Refer to Selection Setting Value Sec. # 27A-2 UV Alarm Auxiliary VT Undervoltage Alarm 5.5.2.12 Setting 5.5.2.5 Threshold V: Select magnitude of undervoltage 10 to 250 Volts, disable Disable 8.6.2...
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IL17569C FP-5000 Page 5-16 Effective Date: 12/05 Table 5.3 System Alarms Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Watt Power System Watt Power Alarm Setting 5.5.3 Alarm Units: Select units for watt power kW or MW Threshold: Select magnitude threshold...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-17 System Alarms (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # VA Demand System VA Demand 5.5.3 Alarm Alarm Setting Units: Select units for VA demand kVA or MVA Threshold: Select magnitude threshold...
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IL17569C FP-5000 Page 5-18 Effective Date: 12/05 Logging Settings: Phase time overcurrent (51P) and instantanious (50P-1 & 50P-2) device settings Table 5.4 Logging Settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Current Demand Current Demand Logging Setting 5.5.4 Interval (m): Select interval for taking current...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-19 Logging Settings (continued) Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Datalogger Datalogger Settings 5.5.4 8.11 Mode: Select mode of datalogger to be Cont. or 1-Pass Cont.
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IL17569C FP-5000 Page 5-20 Effective Date: 12/05 Table 5.5 Contact Input Configuration Settings Contact Input Configuration Settings: Phase time overcurrent (51P) and instantaneous (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec.
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FP-5000 IL17569C Effective Date: 12/05 Page 5-21 Table 5.6 Output Configuration Settings Output Configuration Settings: Phase time overcurrent (51P) and instantanious (50P-1 & 50P-2) device settings Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Trip 1 Relay Settings 5.5.6 Output Trip1...
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IL17569C FP-5000 Page 5-22 Effective Date: 12/05 Output Configuration Settings: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Rly3 Output Relay 3 Settings 5.5.6 Function: Select logic output function for OR, AND, NOR, NAND, Output Rly3 disable Dropout:...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-23 Output Configuration Settings: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Rly5 Output Relay 5 Settings 5.5.6 Function: Select logic output function for OR, AND, NOR, NAND, Output Rly5 disable Dropout:...
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IL17569C FP-5000 Page 5-24 Effective Date: 12/05 Output Configuration Settings: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Output Trip Indicator Settings 5.5.6 Trip Indicator Dropout: Select trip indicator dropout Latched, unlatched Latched Trip1: Enable or disable Trip1 indicator...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-25 Output Configuration Settings: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Pickup Indicator Output Pickup Indicator Settings 5.5.6 Dropout: Select pickup inidcator dropout Latched, unlatched Unlatched IOC: Enable or disable IOC pickup...
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IL17569C FP-5000 Page 5-26 Effective Date: 12/05 Table 5.7 Programmable Logic Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Logic Gate 1 Logic gate 1 Settings 5.5.7 Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-27 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Logic Gate 4 Logic gate 4 Settings 5.5.7 Function: Select logic function to apply OR, AND, NOR, Disable to logic gate NAND, Disable...
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IL17569C FP-5000 Page 5-28 Effective Date: 12/05 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Timer gate 1 Settings 5.5.7 Timer Gate 1 Set Group: Select protection setting group for 1, 2, 3, 4 or All Timer Gate to apply Logic input...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-29 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Timer gate 5 Settings 5.5.7 Timer Gate 5 Set Group: Select protection setting group for 1, 2, 3, 4 or All Timer Gate to apply Logic input...
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IL17569C FP-5000 Page 5-30 Effective Date: 12/05 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50X-1 Logic gate setting to block 5.5.7 50X-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-31 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50R-1 IOC Logic gate setting to block 5.5.7 50R-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
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IL17569C FP-5000 Page 5-32 Effective Date: 12/05 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 50P-1 IOC Logic gate setting to block 5.5.7 50P-1 IOC operation Function: Select logic function to apply OR, AND, NOR, Disable to logic gate...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-33 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block 51P1 TOC Logic gate setting to block 51P1 5.5.7 TOC operation Function: Select logic function to apply to logic OR, AND, NOR, NAND, Disable gate...
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IL17569C FP-5000 Page 5-34 Effective Date: 12/05 Programmable Logic: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Logic gate setting to block 51X TOC 5.5.7 Block 51X TOC operation Function: Select logic function to apply to logic OR, AND, NOR, NAND, Disable gate...
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IL17569C FP-5000 Page 5-36 Effective Date: 12/05 Table 5.9 Cold Load Pickup: Cold Load Pickup: Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Cold Load Pickup Cold Load Pickup Settings 5.5.8 Load Off Time: Select the outage time required for 0 to 120 minutes Disable...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-37 Cold Load Pickup: cont. Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Block Ir IOC Block Residual Instantaneous 5.5.8 Overcurrent Settings 50R-1 Select to block the residual Yes, No overcurrent 1 while in cold load condition...
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IL17569C FP-5000 Page 5-38 Effective Date: 12/05 Table 5.10 Clock Display Setting Description Setpoint Range/ Default Selected Refer to Value Selection Setting Value Sec. # Clock Time and Date 5.5.9 Date mode: Select date format MM/DD/YY or DD/MM/YY 5.5.9 Time mode: Select standard time 12 or 24 5.5.9...
FP-5000 IL17569C Effective Date: 12/05 Page 5-39 5.4 Setting Descriptions are the actual values measured at the FP-5000 inputs. This section discusses the settings in a little more detail than the Power and energy readings are always in settings table. primary values.
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IL17569C FP-5000 Page 5-40 Effective Date: 12/05 Set Ctrl: This setting allows the user to select the PowerNet software. When enabled, the user means of control for selecting the active can program and download settings to the relay setting group. The default setting is Local, through either the front RS-232 port or the rear which means the only way to change the communications port.
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FP-5000 IL17569C Effective Date: 12/05 Page 5-41 Line Pos Seq Phase Directional Units Imped Ang: The Line Positive Sequence Impedance Angle Unit allows the user to select the positive sequence line impedance angle for the phase direction Polarizing control and negative sequence voltage polarized ground direction control within the FP- Operating 5000.
IL17569C FP-5000 Page 5-42 Effective Date: 12/05 current (residual) to establish the fault direction in the current polarized direction unit. To achieve maximum sensitivity to a fault a phase shift is applied to each polarizing quantity, see diagrams below. The zero sequence voltage polarizing option uses a zero sequence voltage polarized direction measurement unit.
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FP-5000 IL17569C Effective Date: 12/05 Page 5-43 value goes above pickup before the reset time Time t , as shown, is less than the TOC Reset T time delay setting. has expired then the relay will begin to accu- If t was greater than the TOC Reset T time delay setting, then the mulate time from its last value (percent travel).
IL17569C FP-5000 Page 5-44 Effective Date: 12/05 threshold must be within the setting range allowed and if it’s less the 5.4.2.3 IR Residual OC Settings minimum pickup value will be used, see figure 5-6. 51R IR TOC Curve u p % This is the 51 device Residual Inverse Time Overcurrent Curve Setting, which is a residual ground overcurrent protection function.
FP-5000 IL17569C Effective Date: 12/05 Page 5-45 46-1 Current Unbal potential) Block and Alarm Delay settings. The LOP Block setting, when enabled, will block the voltage restraint function of the 51P2 This is the 46 device Current Unbalance setting, which works similar time overcurrent and the under-power protection functions, and the to the 47 device Voltage Unbalance setting.
IL17569C FP-5000 Page 5-46 Effective Date: 12/05 underfrequency function operates. The Delay setting (0 to 9999 set the level above maximum load cycles in 1-cycle steps) is the time period an underfrequency must currents even though the Breaker occur before the FP-5000 initiates a trip. failure logic is only initiated upon a breaker trip The underfrequency pickup and trip functions are reset when the...
FP-5000 IL17569C Effective Date: 12/05 Page 5-47 5.4.2.8 Breaker Failure Figure 5-7. Breaker Failure Logic Diagram Disable – disables the zone interlocking function Closing breaker equivalently applies voltage sources of (-∆V) across two systems, this would disturb the systems to some degree depending on ζmax Once maximum allowable ζmax is determined, Phase –...
IL17569C FP-5000 Page 5-48 Effective Date: 12/05 Synch enable Wye or Delta From Close Initiate |Va| LBDL Live Vmin Synch Failure Timer Dead Vmax |Vb| Synch Fail |Vc| Voltage Dead Timer DBLL |VL’| DBDL In-Synch Synch Block Voltage ζ=|VB∠(BCT+ ε)∗Δω−VL’| Compensation ΔVmax Breaker Close Time...
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FP-5000 IL17569C Effective Date: 12/05 Page 5-49 event occurs. After pickup, if the watts fall VA Demand Alarm below the specified threshold, a power dropout event occurs. Units: Sets the units for VA demand measurement. (kVA or MVA). Delay (m): Sets the number of minutes that the watts must remain at or above threshold, before the Threshold:...
IL17569C FP-5000 Page 5-50 Effective Date: 12/05 provide a breaker alarm indication if the breaker Unbal Pickup: Selecting “Yes” will enable specified current and voltage unbalance related pickup and is operated more than the specified settings. dropout events to be logged. This counter is intended to be used for scheduling breaker maintenance after a SYSALM Pickup: Selecting “Yes”...
FP-5000 IL17569C Effective Date: 12/05 Page 5-51 16 records of 16 cycles each, 8 records of 32 52b: Breaker contact 52b (Close) circuit cycles each or 4 records of 64 cycles each. breaker feedback. PreTrigger: Sets the number of cycles to record BFI: External Breaker Failure Initiation.
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IL17569C FP-5000 Page 5-52 Effective Date: 12/05 de-energized after a trip event has occurred. Latched setting means that the Trip Indicator The default setting is Off Delay. and the appropriate trip indicator LED lights on the front panel will stay latched until a “Reset” Latched setting means that the Output Trip1 is initiated either manually or remotely.
FP-5000 IL17569C Effective Date: 12/05 Page 5-53 5.4.7 Programmable Logic Settings This setting defines the logic input to Timer Gates 1 through 6. See the settings table and Section The programmable logic settings consist of settings for six logic 9 for a complete description of the logic gates, six timer gates, two latches, twelve blocking gates, and input settings.
IL17569C FP-5000 Page 5-54 Effective Date: 12/05 5.4.8 Cold Load Pickup Settings A greater amount of current than normal load current may be experienced due to the load inrush when manually or automatically closing the breaker after it had been open for a prolonged time. This high starting current causes some overcurrent elements to unneces- sarily trip the breaker.
FP-5000 IL17569C Effective Date: 12/05 Page 5-55 Cold Load Pickup Control Function Enable AutoReclosing in Process Cold Load Pickup Control Switch OC Pickups All Phase Currents Less than Imin Trip Load Off Time Cold Load Pickup Control Timeout Load>P1 Load<0.9P1 T3+ε...
IL17569C FP-5000 Page 5-56 Effective Date: 12/05 5.5 Default Settings The Default Settings Table shows all of the System Configuration settings and the remaining settings that are enabled, or turned on, when the FP-5000 leaves the factory. If the user reverts back to the default settings at any time when the unit is installed in the field, the FP-5000 will revert back to the settings in this table.
FP-5000 IL17569C Effective Date: 12/05 Page 6-1 6 INSTALLATION AND WIRING • The panel cutout is slightly larger. • The enclosure is mounted from the front user side of the panel. 6.1 Mounting • Four mounting studs/nuts are used for panel mounting. The FP-5000 is shipped with the Outer Enclosure assembled with a The following paragraphs describe the mounting of the backing plate between the enclosure housing box and the front...
IL17569C FP-5000 Page 6-2 Effective Date: 12/05 6.2 IQ Panel Cutout Retrofit Before actually cutting the panel, check the required three-dimen- sional clearances for the FP-5000 case, particularly behind the panel. See dimensions in Figure 6-1 and Figure 6-2. If mounting on It is possible to retrofit the outer chassis to an existing IQ style panel a swinging door, check the swinging clearance of rear projections cutout if the panel is guaranteed to be .125 inches thick and...
FP-5000 IL17569C Effective Date: 12/05 Page 6-3 Figure 6-3. FP-5000 IQ Cutout Retrofit Mounting 6.3 Wiring – General WARNING The main electrical interconnections are made from the rear of the outer case of the FP-5000. The mounting and wiring can be done BEFORE WORKING WITH THE WIRING, MAKE SURE POWER IS with the inner chassis withdrawn from the outer case.
IL17569C FP-5000 Page 6-4 Effective Date: 12/05 To minimize problems with CT saturation during faults, keep the CT 6.3.4 Supply Wiring TB1 wiring as short as possible and use very heavy wire. The total resistance of the connecting wire should not be much larger than the Refer to Figure 6-8 or 6-9.
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FP-5000 IL17569C Effective Date: 12/05 Page 6-5 Logic Application.” Reserved (TB2) Terminals 211 and 212 are reserved for future design efforts. Do not 2 2 2 2 2 1 1 1 1 1 connect circuits to these terminals. 4 4 4 4 4 3 3 3 3 3 VT Terminals (TB2) 5 5 5 5 5...
IL17569C FP-5000 Page 6-6 Effective Date: 12/05 Figure 6-6. Case with Inner Chassis Withdrawn (Drawout) When removing the chassis from the case, care must be taken as many electronic components and circuits are exposed. Service personnel should use electrostatic wrist straps to avoid damage due to electrostatic discharge (ESD).
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FP-5000 IL17569C Effective Date: 12/05 Page 6-7 , 100 - 250 Vdc , 100 - 240 Vac Figure 6-8. Voltage Wye Input Wiring Options and Connection Schematics Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 6-7...
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IL17569C FP-5000 Page 6-8 Effective Date: 12/05 ,100-250 Vdc , 100-240 Vac Figure 6-9. Voltage Wye Input Wiring Options and Connection Schematics with Sync-Check Page 6-8 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 6-9 ,100-250 Vdc , 100-240 Vac Figure 6-10. Voltage Delta Input Wiring Options and Connection Schematics Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 6-9...
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IL17569C FP-5000 Page 6-10 Effective Date: 12/05 ,100-250 Vdc , 100-240 Vac Figure 6-11. Voltage Delta Input Wiring Options and Connection Schematics with Sync-Check Page 6-10 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
FP-5000 IL17569C Effective Date: 12/05 Page 6-11 6.5 Drawout Alarm The drawout alarm is implemented by use of the spare “N.C.” CT terminals. When the relay chassis is inserted in the case, these contacts are open. When the relay chassis is removed from the case, these contacts close (self-shorting) thus providing an alarm.
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IL17569C FP-5000 Page 6-12 Effective Date: 12/05 Figure 6-12. Common CT Wiring Configurations Page 6-12 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
FP-5000 IL17569C Effective Date: 12/05 Page 7-1 7 STARTUP sources of power to the FP-5000 are de-energized, including control system battery, check the wiring for conformance to the wiring plan developed for the application. General — This section lists the procedure for applying power to an FP-5000 for the first time.
IL17569C FP-5000 Page 7-2 Effective Date: 12/05 7.3 Check with FP-5000 Powered • If the status is what is expected, secure all power sources and reconnect the wiring to the contact inputs. Otherwise trouble- shoot the FP-5000 wiring. • All relay loads should remain disconnected. •...
FP-5000 IL17569C Effective Date: 12/05 Page 7-3 7.4 Voltage Checks 7.7 Checks After Closing the Breaker The voltage inputs should be checked prior to closing the breaker. CAUTION The voltage inputs should be confirmed by looking at either the phasor voltage angles or looking at the voltage sequential compo- nents to make sure that the phase rotation and polarity is being IT IS POSSIBLE TO GET A TRIP ON THE INITIAL CLOSING OF measured properly.
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IL17569C FP-5000 Page 7-4 Effective Date: 12/05 • It is wise to verify the ability of the FP-5000 to open the breaker and trip the load. The easiest way is by remote trip, via remote trip contact or data communications. Many other internal functions can be manipulated to force a relay trip.
FP-5000 IL17569C Effective Date: 12/05 Page 8-1 APPLICATION AND SETTINGS 8.1 Overall Measuring Principles of the FP-5000 8.1.1 Analog Input Sample Processing The four current (I ) and four voltage (V inputs are sampled 32 times per cycle. The residual current, I , is computed from the phase currents during each update.
IL17569C FP-5000 Page 8-2 Effective Date: 12/05 Reset 8.3 Overcurrent Functions – Instantaneous and Time The reset function describes what occurs to the accumulated tally of the TOC function if the current goes below pickup. The accumulated 8.3.1 Instantaneous tally is similar to how far an induction disk has traveled if an electromechanical relay was being used.
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IL17569C FP-5000 Page 8-4 Effective Date: 12/05 These curves show how and when a particular relay will act for given NOTICE values of time and current. The more versatile the relay, the easier it is to accomplish close coordination and achieve optimum protection. Since the FP-5000 Protective Relay is very versatile, the makeup of AS SHOWN IN FIGURE 8.4, THE ANSI AND IEC “CURVE a typical curve is presented for clarification.
FP-5000 IL17569C Effective Date: 12/05 Page 8-5 Nominal Current The Time Multiplier setting is used to select a predetermined amount of time a sustained overload condition will be carried before the The nominal primary current I , as measured by the FP-5000, is breaker trips.
IL17569C FP-5000 Page 8-6 Effective Date: 12/05 Instantaneous Protection Instantaneous (short circuit) protection reacts to high level fault currents. The 50P pickup settings establish the current level at which the FP-5000 picks up on an instantaneous fault. An optional time delay may be programmed for coordination purposes.
FP-5000 IL17569C Effective Date: 12/05 Page 8-7 Table 8.2 Negative Sequence Current Protection Settings 8.5.3 Operation (see Figure 8-10). Parameter Range Step In general, if configured, the zone-out signal in a FP-5000 is driven when the protective device is picked up on an Instantaneous Over 46-1 IUB 0.10 to 20 pu, 0.01 pu...
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IL17569C FP-5000 Page 8-8 Effective Date: 12/05 Figure 8-10. Zone Interlocking Example with FP-5000 and DT-3000 In general, if the Zone Interlocking Input is enabled, the absence of a If the Zone In setpoint is set to “Ground” and the fault direction is in zone-in signal active, an IOC or TOC pickup occurs and the fault the Zone Interlock Trip direction, then any ground or residual current direction is permissive, an immediate trip will occur.
FP-5000 IL17569C Effective Date: 12/05 Page 8-9 8.6 Voltage Functions and Protection The settings for the voltage protection functions are shown in Table 8.4. 8.6.1 Negative Sequence Voltage Protection (47) Table 8.4 Voltage Protection Settings Parameter Range Step The FP-5000 provides monitoring and protection based on the percent of voltage unbalance or negative sequence voltage.
IL17569C FP-5000 Page 8-10 Effective Date: 12/05 Table 8.6 Loss Potential Settings 8.6.3 Neutral Overvoltage (59N) Parameter Range Step The FP-5000 includes a protective function for detecting neutral overvoltage conditions. Two elements are provided for each LOP Block Disable, function; allowing alarm and trip levels to be set independently. Enable Each of the neutral overvoltage functions have four settings associated with it.
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FP-5000 IL17569C Effective Date: 12/05 Page 8-11 Table 8.7 Frequency Protection Settings Parameter Range Step 81U-1 Under 45 to 65 Hz, 0.1 Hz Frequency Disabled Threshold 81U-1 Under 0 to 9999 Cycles 1 Cycle Frequency Time Delay 81O-1 Over 45 to 65 Hz, 0.1 Hz Frequency Disabled...
IL17569C FP-5000 Page 8-12 Effective Date: 12/05 • Front panel Close Breaker pushbutton, if enabled by System 8.9 Breaker-Oriented Functions Configuration “Bkr Operation PB” setting (see Section 5). 8.9.1 Breaker State • Test menu Close Breaker function. • Communication Close Breaker command, if enabled by System Circuit breakers typically have both a 52a contact and a 52b contact.
FP-5000 IL17569C Effective Date: 12/05 Page 8-13 Figure 8-13. Close Breaker (Times in cycles unless stated otherwise) configuration maps the Open Breaker function to contact output relay Trip 1 (see figure 8.14 below). This relay can be made to In the case of Trip Coil Supervision, a trickle current is sensed operate for 30 line cycles after the removal of the opening signal.
IL17569C FP-5000 Page 8-14 Effective Date: 12/05 The FP-5000 Breaker Failure function provides the option of local If BF Trip is true then a programmed contact output relay will tripping when a BFI Contact Input is detected and optional output activate.
FP-5000 IL17569C Effective Date: 12/05 Page 8-15 8.9.8 Slow Breaker Alarm combination of trip, pickup and alarm events. It is a powerful selection tool to make sure that only the waveforms needed are If the FP-5000 is used to issue the close and open breaker signal to captured.
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IL17569C FP-5000 Page 8-16 Effective Date: 12/05 the data is recorded 1024 times at the programmed interval and then • Communication – A reset is performed through an external stops. communication command being given. The Trigger setpoint determines what will start the data logging process.
FP-5000 IL17569B Effective Date: 12/05 Page 9-1 9 PROGRAMMABLE LOGIC APPLICATION The FP-5000 Protective Relay includes programmable logic for programming inputs, outputs, blocking of protective functions and custom logic functions in the relay. The logic provides control of the output relays based on the state of the contact inputs, protective function pickup, protective function operation, breaker state, system alarms and internal logic.
IL17569B FP-5000 Page 9-2 Effective Date: 12/05 9.1 Contact Inputs Output relay operation may be programmed as Latched, Unlatched, or Off Delay. The output relay is energized when any of the features programmed to the Output Logic Gate operate. A description of the The FP-5000 is equipped with eight optically isolated inputs that dropout for each mode of operation follows: may be configured as inputs to predefined FP-5000 functions or...
IL17569B FP-5000 Page 9-4 Effective Date: 12/05 9.2.1 Relay Test Each timer gate has a single input and a single output with internal on-delay and off-delay timers. The setting range on the timers is 0 The FP-5000 has provisions for testing the output relays to 9999 cycles with 1-cycle resolution.
FP-5000 IL17569B Effective Date: 12/05 Page 9-5 9.5 Logic Operation by the FP-5000 Programming of the logic functions is accomplished by selecting an input category and element for each logic gate input. Input categories include Unused, Pickup, Trip, Logic, Inputs, System Alarms, Breaker From the internal operation of the FP-5000, the pickup and operation Control, and Communications.
IL17569B FP-5000 Page 9-6 Effective Date: 12/05 Table 9.5 Logic Input Group Definitions 9.6.1 Example of Use Group Individual Elements A simple example of the logic will illustrate the principles of programming a logic diagram. This example shows how to add Ph OC 50P-1, 50P-2, 51P-1, 51P-2 a “High Load Alarm”...
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FP-5000 IL17569B Effective Date: 12/05 Page 9-7 Table 9.6 Control Option Definitions Control Option Description Open Bkr A command to open breaker Close Bkr A command to close breaker Open A flag to indicate that breaker is open Closed A flag to indicate the the breaker is closed BkFailAlm Breaker failure alarm flag StateAlm...
IL17569B FP-5000 Page 9-8 Effective Date: 12/05 Table 9.7 Other Option Definitions Abbreviated Full Option Name Option Name Loss of potential flag due to absence of voltage signals from VT and absence of fault current. LOPB Blocking flag caused by LOP condtion Breaker failure flag 59N-1,2 Neutral or zero sequence voltage elements...
FP-5000 IL17569B Effective Date: 12/05 Page 9-9 9.8 Default Settings If no programming steps are taken, the inputs and outputs will have default settings that are likely to satisfy the majority of user applications with no setting changes required. Attempts to program the inputs, outputs, or any logic will be prevented until the user changes the System Configuration settings for I/O Config or Prog Logic from Default to Custom.
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FP-5000 IL17569B Effective Date: 12/05 Page 10-1 10 DATA COMMUNICATIONS • The maximum system capacity is 10,000 feet of communications cable and 1000 slave devices. 10.1 Overview of Ports • The main cable link must be terminated at each end by a ½ W, 100 ohm carbon resistor.
IL17569B FP-5000 Page 10-2 Effective Date: 12/05 Figure 10-2. RS-232 Cable for 9- and 25-pin D-Subminiature Connectors 10.2 PowerPort Software Please refer to publication, IL 17B.01.T.E, PowerPort™ 1.0 User’s cable will work properly, even though only the Transmit, Receive and Guide.
FP-5000 IL17569B Effective Date: 12/05 Page 10-3 10.2.5 Quitting PowerPort 10.4.5 Core Components You may go on-line or off-line repeatedly, however, once logged The core components are (in most cases) the minimum set of on, you may not log off except when quitting the program. components PowerNet Software requires to run.
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IL17569B FP-5000 Page 10-4 Effective Date: 12/05 PowerNet DDE Server PowerNet OPC Server DDE (Dynamic Data Exchange) is a communication protocol supported OPC (OLE Process Control) is an industry standard protocol for within the Microsoft ® Windows ® operating environment that allows communicating with multiple data sources, such as devices on a cooperating Windows applications to share information.
FP-5000 IL17569B Effective Date: 12/05 Page 11-1 11 TESTING AND MAINTENANCE The following features should be verified: • Load conditions should be verified and recorded for future 11.1 Overview of Testing and Maintenance reference. • Zone interlock inputs. These should be verified to ensure proper The FP-5000 is designed to be a self-contained and maintenance- system coordination.
IL17569B FP-5000 Page 11-2 Effective Date: 12/05 11.2.3.1 Verifying Current and Voltage Inputs a choice of “Turn on ZI Output” or “Reset ZI Output.” Move cursor and press Enter to select either mode. Using a voltmeter, measure the Using a current source provides a three-phase input current to the voltage on TB3 connector J3-1 and J3-2.
FP-5000 IL17569B Effective Date: 12/05 Page 11-3 11.2.4 Self Test Status 11.2.5.2 Operate Relays The FP-5000 Feeder Protection Relay performs a self-test of the Note that the Healthy Relay cannot be overwritten. To test the microprocessor and supporting hardware such as memory and analog Healthy Relay, cycle power and the contacts should follow.
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Section 12.1.1. All FP-5000 failures will cause the Alarm LED on the front panel to light, and the condition to be reported over the In no event will Eaton | Cutler-Hammer be responsible to the INCOM communication network usually displayed in the PowerNet purchaser or user in contract, in tort (including negligence), strict application software.
IL17569B FP-5000 Page 12-2 Effective Date: 12/05 12.1.4 Self Test Failure indication When a diagnostic self test indicates a failure, an error message is displayed instead of the default metering display, and the Healthy Relay (K7) is de-energized, no longer indicating proper operation. All other display screens operate normally to permit display of diagnostic information during troubleshooting.
FP-5000 IL17569B Effective Date: 12/05 Page 12-3 Table 12.1 Self Test Displays and Status Flag – continued Display Status Flag Protection Description Recommended Action Protection Calibration Disabled The calibration The circuit is not protected, replace Disabled constants have been FP-5000 immediately. Calibrate Failure corrupted Setting Warning...
IL17569B FP-5000 Page 12-4 Effective Date: 12/05 12.2 Troubleshooting the Protected Circuit Each line of the event log, containing the log index, title and date, can be selected using the single or double arrow pushbuttons and entered by pressing the Enter pushbutton. The information The FP-5000 contains information that can be used to discover the displayed for every event includes the title, and time the event nature of power distribution faults which is contained in the Event log,...
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FP-5000 IL17569B Effective Date: 12/05 Page 12-5 Table 12.4 Event General Cause Table Cause Cause Description Value Given PwrOn The FP-5000 is powered on No value associated with this cause PwrOff The FP-5000 is powered off No value associated with this cause FltPwrOp Transition to Fault Powered Operation No value associated with this cause...
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IL17569B FP-5000 Page 12-6 Effective Date: 12/05 Table 12.5 Event Pickup or Dropout Cause Table — continued Cause Cause Description Value Given 59N OV Neutral Overvoltage has picked up or Voltage Pickup Status - contains the status flags that dropped out describe all under and overvoltage pickups 32 Power Power Protections have picked up or...
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FP-5000 IL17569B Effective Date: 12/05 Page 12-7 Every time a protective function operates, it is recorded in the Event log, by default and no extra programming is needed. Note, most values given with each log can be accessed by selecting the line immediately below the Cause and pressing Enter. The information given is a group of status flag states at the time of the event.
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IL17569B FP-5000 Page 12-8 Effective Date: 12/05 Table 12.6 Event Operate Cause Table — continued Cause Cause Description Value Given 55A PF Apparent Power Factor has operated Miscellaneous Trip Status - contains the status flags that describe all unbalance, frequency, breaker failure, power factor, power and zone interlocking trips 55D PF Displacement Power Factor has operated...
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FP-5000 IL17569B Effective Date: 12/05 Page 12-9 All contact output changes will be logged in the event log and no programming is necessary. If more than one relay changes state at exactly the same time because of a single causal event activating more than one relay, only one log is entered into the event log. Table 12.8 summarizes all output event causes that will be logged.
IL17569B FP-5000 Page 12-10 Effective Date: 12/05 As described in Section 12.1, the FP-5000 does a series of self diagnostic checking. If any self test should fail, the event is logged automati- cally in the event log. See Table 12.11 for a complete list of self test event causes. Table 12.11 Self Test Event Cause Table Cause Cause Description...
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FP-5000 IL17569B Effective Date: 12/05 Page 12-11 Table 12.12 Clear Active Alarm - Event Operate Cause Table 12.13 Clear Active Alarm - Event BreakerCause Condition Clear By Condition Clear By TR IOC 50P Bkr Lockout Press the Reset button, TR IOC 50X scroll to Bkr Lockout and TR IOC 50R press the Enter button two...
IL17569B FP-5000 Page 12-12 Effective Date: 12/05 12.2.2 Trip Log Pwr Prot A power Protection operation The trip log contains detailed information on the last 16 trips. An 81 OF An Overfrequency operation event is considered a trip if it causes either, or both, Trip 1 and Trip 2 to activate.
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FP-5000 IL17569B Effective Date: 12/05 Page 12-13 From the main page of the trip log any one record of an event can be chosen. Simply move the arrow using the arrow pushbuttons to the event you would like more detail on and then press Enter. Each individual record has many lines of information.
IL17569B FP-5000 Page 12-14 Effective Date: 12/05 Table 12.15 Trip Log Record Line-by-Line — continued Line Display Description Output Gate Status * A group of status flags detailing the state of the logic output gate driving each output relay as well as the state of auxiliary LED at the time of the trip. Logic Block Status * A group of status flags detailing the logical state of the programmable blocking gates output at the time of the trip.
For help, contact: Place the provided “S-Record” file into an accessible data path, Eaton | Cutler-Hammer preferably loading it onto a convenient place on your hard drive to Power Management Application Support minimize access time during the download process.
IL17569B FP-5000 Page 12-16 Effective Date: 12/05 12.4.4 Initializing the FlashLoader When communications have been established a new window will appear, see Figure 12-2, listing the product, boot code and applica- The FlashLoader starts up displaying the Com Port Configuration tion code information.
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FP-5000 IL17569B Effective Date: 12/05 Page 12-17 Figure 12-4. Flash Loader Open S-Record File Figure 12-6. Open S-Record File Figure 12-5. Flash Loader Open the selected file. Once this has been accomplished this screen will automatically close and the next screen will appear asking the Figure 12-7.
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IL17569B FP-5000 Page 12-18 Effective Date: 12/05 The next screen will prompt the user to Enter-Flash-Load-Mode, see Figure 12-8. Figure 12-10. Flash Programmer Figure 12-8. Flash Programmer When the user clicks on the “Enter Flash Load Mode” pushbutton the Erase pushbutton and the Program pushbutton become active. Clicking the “Enter Flash Load Mode”...
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FP-5000 IL17569B Effective Date: 12/05 Page 12-19 Now the user can push the Program button to start downloading the Once the program has been loaded the user will be instructed to exit application code process. A new screen will appear with instructions the flash load mode by pushing the “Exit Flash Loader Mode”...
IL17569B FP-5000 Page 12-20 Effective Date: 12/05 12.4.5 Upgrading Firmware Upgrading Phase 1 firmware (version 1.0 or 1.03) to Phase 2 (or later) will not be possible directly. A two-step process must be completed. First, download the boot swap code. To do this you must locate the proper file.
FP-5000 IL17569C Effective Date: 12/05 Page 13-1 13 APPENDIX 13.1 Glossary The following acronyms, abbreviations and definitions are used throughout this document. Algorithms A set of rules or equations by which a value is calculated or a relay strategy is implemented by the FP-5000 processor. Analog-to-Digital Converter.
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IL17569C FP-5000 Page 13-2 Effective Date: 12/05 IP Address A 32-bit number containing both a subnet address and a host address that identify a device in a network. Residual ground current calculated for the three phases, Ia + Ib +Ic, is a calculated value not measured directly.
FP-5000 IL17569C Effective Date: 12/05 Page 13-3 Total Harmonic Distortion is the ratio of the rms of the harmonic content to the rms value of the fundamental quantity, expressed as a percent of the fundamental where n is the highest harmonic value available. Time Over Current protective function –...
IL17569C FP-5000 Page 13-4 Effective Date: 12/05 13.3 Standard IEEE Device Numbers Standard IEEE Device Numbers for power devices are covered under IEEE document, IEEE Standard Electrical Power System Device Function Numbers and Contact Designations, # C37.2-1996, ISBN 0-7381-0732-8. Some typical device numbers are used frequently within this document and throughout Cutler-Hammer’s product and other documentation. For a complete list, please see the IEEE document referenced above.
FP-5000 IL17569C Effective Date: 12/05 Page 13-5 13.4 Time-Current Curves A variety of inverse time overcurrent curves for the FP-5000 are shown in this section. Figure 13-1. ANSI Moderately Inverse Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-5...
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IL17569C FP-5000 Page 13-6 Effective Date: 12/05 Figure 13-2. ANSI Very Inverse Page 13-6 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-7 Figure 13-3. ANSI Extremely Inverse Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-7...
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IL17569C FP-5000 Page 13-8 Effective Date: 12/05 Figure 13-4. IEC - A Figure 13-4. IEC - A Page 13-8 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-9 Figure 13-5. IEC - B Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-9...
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IL17569C FP-5000 Page 13-10 Effective Date: 12/05 Figure 13-6. IEC - C Page 13-10 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-11 Figure 13-7. IEC Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-11...
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IL17569C FP-5000 Page 13-12 Effective Date: 12/05 Figure 13-8. ANSI Page 13-12 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-13 Figure 13-9. Thermal Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-13...
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IL17569C FP-5000 Page 13-14 Effective Date: 12/05 Figure 13-10. Phase I Page 13-14 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-15 Figure 13-11. Phase I Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-15...
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IL17569C FP-5000 Page 13-16 Effective Date: 12/05 Figure 13-12. Phase It Page 13-16 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-17 Figure 13-13. Ground I Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-17...
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IL17569C FP-5000 Page 13-18 Effective Date: 12/05 Figure 13-14. Ground I Page 13-18 For more information visit: www.eatonelectrical.com Effective Date: 12/05...
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FP-5000 IL17569C Effective Date: 12/05 Page 13-19 Figure 13-15. Ground IT Effective Date: 12/05 For more information visit: www.eatonelectrical.com Page 13-19...
IL17569C FP-5000 Page 13-20 Effective Date: 12/05 13.5 Standards Compliance The following table shows the standards to which the FP-5000 complies and, where appropriate, the rating achieved under the standard’s categories. Note that, in most cases, the performance levels exceed the levels given. This table is not a maximum performance specification, rather it shows compliance to published numbers in the standards.
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IL17569C FP-5000 Effective Date: 12/05 Page 14-4 Enter 2-6, 4-4 Display 4-15 Specifications Lagging Accessory Bus Monitor Min/Max Compliance Open Table 5-11 Contact Inputs Page Up and Page Down 2-6 Power Pager 10-4 Control Power Previous 2-6, 4-4 Power Protection 4-14 Current Transformer Inputs 3-1 Reset...
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FP-5000 IL17569C Effective Date: 12/05 Page 14-5 Relay Wye Connected Application Diagram Testing 11-1, 12-2 Wye Connected Application with Sync-Check Overvoltage Protection 11-2 Diagram V THD Alarm 5-49 Self Status 11-3 Wye Voltage Transformers 8-10 VA Demand Alarm 5-49 Trip Monitors 11-2 Undervoltage Protection 11-2...
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Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 www.eatonelectrical.com IL17569C / Style #66A2053H04 For additional information please call: Power Technical Quality Center 1-800-809-2772 option 4/option 4 2003 Eaton Corporation All Rights Reserved Publication No. IL17569 June 2003...
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