PRODUCT WARRANTY LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng and maintenance instruc�ons supplied with the unit.
WALLENSTEIN LX Series Grapple Boom / LT Series Log Trailers DELIVERY INSPECTION REPORT To activate warranty, register your product online at www�wallensteinequipment�com This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
SERIAL NUMBER LOCATION Always give your dealer the serial number of your Wallenstein Log Grapple Trailer when ordering parts or requesting service or other information. The serial number plates are located where indicated. Please mark the numbers in the spaces provided for easy reference.
SAFETY DECAL INFORMATION As you begin to get familiar with your Wallenstein product, you will notice that there are numerous decals located on the machine. Here is a brief explanation of what they are for and how to read them.
Keep this manual handy for frequent reference and to pass handling equipment to compliment your operation! on to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, information or This equipment has been designed and manufactured to additional copies of the manuals.
The Safety Alert symbol identifies ATTENTION! BECOME ALERT! YOUR important safety messages on the SAFETY IS INVOLVED! Wallenstein Trailer Wood Chipper and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
SAFETY YOU are responsible for the SAFE operation and maintenance of your Wallenstein LXT Log Grapple & Trailer. YOU must ensure that you and anyone else who is going to use, maintain or work around the machine be familiar with the use and maintenance procedures and related SAFETY information contained in this manual.
2�2 EQUIPMENT SAFETY GUIDELINES Safety of the operator, workers and bystanders is one of the main concerns in designing and developing equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
2�3 SAFETY TRAINING has not read and understood all using and safety 1. Train all new personnel and review instructions instructions is not qualified to use the machine. frequently with existing workers. Safety is a An untrained operator exposes himself and primary concern in the design and manufacture bystanders to possible serious injury or death.
2�4 PREPARATION 1. Never use the engine and machine until the 4. When there are 2 or more operators, review and operators have been adequately trained in the understand the system of hand signals. safe operation of the machine and have read 5.
2�5 MAINTENANCE SAFETY 1. Good maintenance is your responsibility. Poor 8. Where replacement parts are necessary for maintenance is an invitation to trouble. periodic maintenance and servicing, genuine factory replacement parts must be used to restore 2. Follow good shop practices. your equipment to original specifications.
2�6 BOOM SAFETY The LXT Grapple features a repositionable work station, the boom is capable of 270° rotation: LX95 • horizontal reach ranging from 2.9 m (9' 6") to .9 m (2' 9") • maximum vertical reach of approximately 4.5 m (15') from the ground to the grapple knuckle LX115 •...
2�7 OPERATING SAFETY when operating the boom, to provide stability and 1. Read or review the safety sections of this manual. prevent rolling or movement during operation. 2. When operating this equipment it is recommended 14. Position the trailer to provide a firm base for the to have 2 operators present and have a basic stabilizer pads before loading or stacking.
2�8 TRANSPORT SAFETY 2�9 HYDRAULIC SAFETY 1. Comply with Provincial / state and local laws governing safety and transporting of machinery 1. Make sure that all the components in the on public roads. hydraulic system are kept in good condition and are clean.
15. ALWAYS remove the wire from the spark plug 2�10 GAS MOTOR SAFETY when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING. BEFORE STARTING ENGINE, READ 16. Keep cylinder fins and governor parts free of AND UNDERSTAND THE OPERATING grass and other debris which can affect engine speed.
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2�11 REFUELLING SAFETY 2�12 TIRE SAFETY 1. Store fuel in approved safety containers. 1. Have a qualified tire dealer or repair service perform required tire maintenance, never 2. Do not smoke while filling fuel tank. attempt to mount a tire on your own. 3.
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2�14 SIGN-OFF FORM Wallenstein follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be using and/or maintaining the Log Grapple Trailer must read and clearly understand ALL Safety, Usage and Maintenance information presented in this manual.
SAFETY SIGNS 1. Keep safety signs clean and legible at all times. 2. Replace safety signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety signs in Section 3 each have a part number displayed with it. Use this part number when ordering replacement parts.
3�3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustrations that follow. The LT30 / LX95 are illustrated but the location and label type is similar for the LT60 / LX115. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS.
TO THE NEW OPERATOR OR OWNER Read this manual carefully to learn how to use the The Wallenstein LXT Log Grapple Trailer is trailer safely and how to set it to provide maximum designed to lift, load and transport wood or logs out of the woods or woodlot.
After market kits include: Expanded Metal flat bed and 25 ft³ (0.7 m³) Dump Box. See pg 78 for accessories. For more LT30 kit information or detailed LT30 Parts Manual, see your dealer or visit the Wallenstein web site. Bunk Posts...
After market kits include: Expanded Metal flat bed and 25 cu ft (0.7 cu meter) Dump Box. See pg 78 for accessories. For more LT60 kit information or detailed LT60 Parts Manual, see your dealer or visit the Wallenstein web site.
4�2�4 LXT SERIES GRAPPLE LX series of grapple booms can be fitted to the LT trailer or Wallenstein 3 Point Hitch Grapple Boom Adaptor. The easy to use positionable controls are mounted in front of the boom for efficient operation of the grapple and boom as well as the two stabilizer arms.
The LT series trailers come prefitted for powerpack installation. The power pack is the perfect match to hydraulically power the LT accessories: LX Grapple Boom, Winch, and Adjustable Tandem (LX95 only). For more information or detailed Power Pack Parts Manual, see your dealer or visit the Wallenstein web site. Cap / Dipstick...
4�3 MACHINE BREAK-IN smooth operation. 4�3�1 LT30 / LT60 LOG GRAPPLE 6. Check that stabilizers function properly. TRAILER 7. Check that control panel pivots with out binding, Although there are no operational restrictions on the adjust if required. Log Grapple Trailer when used for the first time, it is 8.
4�4 PRE-OPERATION CHECKLIST Pre-Operation Checklist Efficient and safe operation of the Wallenstein Log LX Series Boom & Grapples Grapple Trailer requires that each operator reads Lubricate the machine per the schedule outline in and understands the safe use procedures and all the Maintenance Section.
4�5 CONTROLS Please review this section to familiarize yourself with the location and function of each control before starting. Familiarizing yourself with the controls will enable you to take advantage of all the features available on the LX / LT and apply them as conditions demand. 4�5�1 LXT SERIES BOOM GRAPPLE HYDRAULIC CONTROL PANEL: An optional Hydraulic Power Pack is available to connect to your tractor hydraulics.
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2. Main Boom Up / Down & Boom Rotation : The joy stick located left of center. This 4 position spring-loaded-to-neutral-center lever (joy stick) controls the horizontal rotation and up / down position of the main boom. • Move and hold the lever to the left to swing the boom to the left.
4�5�2 LX SERIES HYDRAULIC POWER PACKS: The LXT Series have a LT trailer mount Hydraulic Power Pack kit accessory. The LX95 and LX115 each have their own kit but both have similar features. The following describes the functions of the features in each kit.
2� Hydraulic Reservoir: The hydraulic reservoirs for each kit feature Dipstick a dip stick with high and low indicators and a spin on filter cartridge. Filter 4�5�3 LT SERIES LOG TRAILERS The LT Series Log Trailers are specifically designed for Grapple and Powerpack accessory installation. The LT30 and LT60 both come standard with off road tires and 8 self centering removable bunk posts.
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2� LT30 Tandem Adjust The LT30 comes standard with a three position manually adjustable tandem. The tandem can be used to help balance a load or adjust the tongue weight for added traction if required. To ensure snag free adjustment, check that the trailer is on level ground and that the frame is not under tension or twisted.
4�6 TRAILER / TOW VEHICLE Review the transport safety section (2.7) before proceeding. When coupling or uncoupling the trailer to a tow Clevis vehicle, the trailer should always be located on a level, dry area that is free of debris and other foreign objects.
4�6�3 BALL AND COUPLER Coupler Follow this procedure: 1. Make sure that all bystanders, especially small children, are clear of the working area. 2. Make sure there is enough room and clearance to safely back up to the machine. 3. Use the trailer jack to raise the tongue above the height of the tow vehicle ball hitch.
4�7 MACHINE SET-UP 4�7�1 GRAPPLE AND TRAILER Follow this procedure to prepare and set-up all LXT models at the work site. Use the tow vehicle to position the grapple and trailer at IMPORTANT the work site. Tipping hazard, do not operate machine if not attached to the tow vehicle�...
FIELD OPERATION OPERATING SAFETY • Please remember it is important that you read • Be aware of your operator safe zone, and the operator's manual and heed the safety keep boom and material out. signs on the machine. They are there for your •...
5�1 PREPARE Although the Log Grapple Trailer is easy to use, each operator should review this section to familiarize himself with the detailed safety and operating procedures. When using this machine, follow this procedure: 5�1�1 PREPARATION 5�1�3 TRAINING • Clear the area of bystanders, especially small Each operator must be trained and familiar with children, (see section 2.6: Boom Safety.) the set up and operation of the machine and its...
5�2 STARTING PROCEDURE These procedures can be applied to all models. After following operating safety and preparation procedure (4.8.1) the grapple / trailer should be set up and ready to run. Tractor or Power Pack engine manual should also be reviewed. Review Section 2.6 for safe zone and work zone.
5�3 LOADING AND PICKING: When preparing to load follow the procedures under section 5�1� Ensure stabilizers are down and trailer is attached to the tow vehcle� 5�3�1 LOAD DISTRIBUTION Always balance the load in the center of the trailer to maintain a balanced weight distribution on the tires and trailer frame, larger logs on the bottom and smaller on top.
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6. Close grapple, and lift the log. If the log is not reasonably balanced, then lower the log and reposition the grapple for a more balanced hold. 7. Slowly lift the log high enough to clear the bunk posts. IMPORTANT When lifting, rotating and swinging your load, ensure clear main...
5�4 UNLOADING AND STACKING: When preparing to unload follow the procedures under section 5�1� Ensure stabilizers are down and trailer is attached to the tow vehcle� 5�4�1 STACKING Determine a safe log stack location: • Log stack should be on level ground. •...
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IMPORTANT When lifting, rotating and swinging your load, ensure that you clear the trailer and boom com- ponents. 7. Slowly lift the log high enough to clear the bunk posts, be aware of the end of the log so that it clears the main boom and lift cylinder as you lift and swing the log.
5�5 OPERATING HINTS: When unloading follow the procedures under section 5.1. General: Slopes: • Delimb all tree trunks to make it easier and safer Use the area at the top of the slope and use a winch for loading, transporting and unloading to winch logs to your position.
LX / LT OPTIONAL EQUIPMENT This section applies to LX Grapple series and LT Log Trailer series factory options. Hydraulic Winch - LX95W / LX95PW / LX115W / L400 Hydraulic Tandem - LT30A / LT30HA 6�1 LT30 HYDRAULIC TANDEM The hydraulically controlled tandem adds versatility to the LT30 by allowing the tandem to be adjusted after the trailer has been loaded.
6�2 HYDRAULIC WINCH The winch is used to pull in material from a distance, and get it close enough for the grapple to pick. The winch specifications are different for each grapple model, but the operation is the same for both. Unwind Neutral position 6�2�1�...
6�3 BRAKING SYSTEMS Trailer Brakes are part of the Highway or ATV option for the LT30 and Highway option for the LT60. Brakes help to control the trailer and its load. Important Notice Laws regarding towing and trailers vary across regions, make sure you are in full compliance with the law in your area regarding trailer brakes, coupler requirements, safety chains, trailer width requirements, trailer lights, etc.
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Highway Option Electric brakes are electrically driven, with electromagnet actuators. and are dependant on an electrical signal from the tow vehicle. With electric brakes, the driver can adjust the amount of braking on the trailer by using the brake controller mounted in the tow vehicle. The brake controller is an additional part and must be installed in the tow vehicle for electric trailer brakes to work.
TRANSPORTING TRANSPORT SAFETY • Comply with state and local laws governing • Be sure the trailer is hitched positively to safety and transporting of machinery on the tractor and a retainer is used through public roads. the drawbar. Always attach a safety chain between the hitch and the tractor.
7�3 GENERAL clamp grapple to the frame or log before moving or transporting. 1. Ensure the load is balanced. Read section 5.3.1 8. Always attach a safety chain between the hitch on Load distribution and the tow vehicle. 2. Check torque on wheel lugs. 9.
STORAGE OPERATING SAFETY • Store the unit in an area away from human • Store the unit in a dry, level area. activity. • Replace any missing or unreadable safety • Do not permit children to play on or around decals.
8�1�2 GRAPPLE / THREE POINT 8�1�3 POWER PACK HITCH Follow this procedure for LX Power Pack before storing: Follow this procedure for grapple / L400, 3-point hitch combination before storing: 1. Review the engine owners manual concerning storage and prepare the engine for storage. 1.
SERVICE AND MAINTENANCE 9�1 SERVICE MAINTENANCE SAFETY Ensure the machine is in safe condition before • Good maintenance is your responsibility. Poor working with this machine, maintenance is an invitation to trouble. • grapple closed and resting on trailer • install boom pin lock •...
9�1�3 LX SERVICE ILLUSTRATION See Service Record Chart This illustration shows the general location of service grease points for all LX Boom Grapple models. LX115 is shown but service information is applicable to both models. On a regular basis check all nuts, bolts and screws and ensure they are all properly secured...
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On a regular basis check the condition of all hydraulic lines, hoses and fittings. Replace any that are damaged. Re-route those that are rubbing, pinched or crimped. Tighten any fitting that is leaking. Ensure fittings are clean and free of dirt. Cut away view show- ing grapple grease points...
9�1�4 LT30 SERVICE ILLUSTRATION See Service Record Chart This illustration shows the general location of service points for all versions of the LT30 Log Trailer. Every 100 hrs or annually. On a regular basis check all nuts, wash and clean log trailer, bolts and screws and ensure they remove entangled material, are all properly secured.
9�1�5 LT60 SERVICE ILLUSTRATION See Service Record Chart Every 100 hrs or annually. On a regular basis check all nuts, wash and clean log trailer, bolts and screws and ensure they remove entangled material, are all properly secured. small debris Tire Pressure: check every 8 hrs or daily Every 50 hrs or annually.
9�1�6 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. 8 Hours or Daily 50 Hours or Annually 100 Hours or Annually Power Power Power Power Power LT / LX LX / LT LX95 Pack Pack...
9�2 MAINTENANCE 9�2�2 HYDRAULIC OIL FILL The hydraulic tank on both the LX90 & LX115 power pack is located opposite the engine beside the trailer By following a careful service and maintenance tongue. They are equipped with a cap / dipstick that program for your machine, you will enjoy many years shows the level of oil in the tank.
9�2�3 HYDRAULIC OIL DRAIN The hydraulic tank may occasionally need to be Hydraulic drained. The drain plug is located at the bottom of Reservoir the hydraulic tank. Follow this procedure to drain the tank: 1. Enure the machine is in safe condition (see 8.2) 2.
9�2�5 HYDRAULIC WINCH - OPTION The winch option consists of the winch, and pivoting winch guide. Although the winch specifications for the LX95 is different from the LX115 but maintenance procedure for both is the same. The winch has a grease point that needs to be greased every 50 hrs (per service record chart) The pivoting winch guide should be inspected daily and lubricated as required.
9�2�6 LT30 HYDRAULIC (SURGE) BRAKES Trailer Brakes are part of the Highway or ATV option for the LT30 Only a qualified mechanic trained in the repair and maintenance of braking systems should attempt brake repair, and replacement. When making adjustments or repairs to the surge brakes: be aware that there is a left and right brake assembly.
9�2�7 LT60 ELECTRIC BRAKES Trailer Brakes are part of the Highway option for the LT60 Only a qualified mechanic trained in the repair and maintenance of braking systems should attempt brake repair, and replacement. When making adjustments or repairs to the electric brakes: be aware that there is a left and right brake assembly.
10 TROUBLE SHOOTING The Wallenstein Log Grapple Trailer is designed to lift, load and transport wood or logs out of the woods or woodlot. It is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter.
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PROBLEM CAUSE SOLUTION CAUTION remove boom lock pin before Boom pin in place starting work No pressurized Ensure machine is off and cooled Oil filter plugged. Change filter. hydraulic oil. down. No pressurized Ensure machine is off and cooled Low hydraulic oil level, top up hydraulic oil down Flow control set to low, set control...
11 SPECIFICATIONS 11�1 MECHANICAL 11�1�1 LT30 LOG TRAILER LT30 Load Capacity: Off Road 5000 lb 2268 kg Highway 5000 lb (with Highway Option) 2268 kg 96" (8ft) Trailer Bed Length 2.4 m 161" x 64" x 58" Dimensions (LxWxH) 409 cm x 163 cm x 147 cm Tongue Weight (Dry): tandem position: front 200 lbs (91 kg)
11�1�2 LX95 LOG GRAPPLE LX95 LT30 Log Trailer For use with Wallenstein 3 Point Hitch Catagory 2 Adaptor 800 Lbs. Weight 363 kg 9' 6"’ Maximum Horizontal Reach 2.9 m Maximum Vertical Reach (ground to grapple knuckle) 4.5 m 800 Lbs.
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11�1�3 LT60 LOG TRAILER LT60 Load Capacity: Off Road 10000 lb 4536 kg Highway 11500 lb (with Highway Option) 5216 kg 132" (11ft) Trailer Bed Length 3.3 m 198" x 68" x 60" Dimensions (LxWxH) 503 cm x 173 cm x 152 cm Tongue Weight: with Grapple Only 480 lbs (218 kg)
11�1�4 LX115 LOG GRAPPLE LX115 LT60 Multipurpose Trailer For use with Wallenstein 3 Point Hitch Catagory 2 Adaptor 1200 Lbs. Weight 363 kg 11' 6"’ Maximum Horizontal Reach 3.5 m Maximum Vertical Reach (ground to grapple knuckle) 5.5 m 1200 Lbs.
11�2 BOLT TORQUE Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr.
11�3 HYDRAULIC FITTING TORQUE Tightening Flare Type Tube Fittings Hydraulic Fitting Torque 1. Check flare and flare seat for defects that might cause leakage. Tube Size Flats From Size Torque value Across Finger Tight 2. Align tube with fitting before tightening. Flats 3.
13 INDEX GRAPPLE OPEN / CLOSE������������������������������� 32 GRAPPLE ROTATION �������������������������������������� 32 ADJUSTABLE TANDEM ���������������������������������� 25 GRAPPLE SAFE POSITION ��������������������� 48, 50 AIR CLEANER ��������������������������������������������������� 66 GREASE POINT ����������������������������������������� 61, 62 ALERT SYMBOL ����������������������������������������������� 10 GREASE POINT ������������������������������������������������ 68 ARTICULATING DRAWBAR ���������������������������� 56 GREASE POINT �����������������������������������������...
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POWER LINES� ������������������������������������������������� 17 POWER PACK ��������������������������������������������������� 30 TANDEM ADJUST ��������������������������������������������� 36 PRE-OPERATION ��������������������������������������������� 31 TANDEM BACK POSITION������������������������������ 52 TANDEM BOLT �������������������������������������������������� 52 REWIND POSITION ������������������������������������������ 53 TANDEM FORWARD POSITION ��������������������� 52 RIGHT STABILIZER UP / DOWN �������������������� 32 TANDEM SLIDE ������������������������������������������������ 52 ROTATOR ����������������������������������������������������������...