Related Manuals for Wallenstein WE225
Summary of Contents for Wallenstein WE225
- Page 1 OPERATOR'S MANUAL 225, Trailer Wood Splitter Rev May-2019 Part Number: Z97112_En...
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Page 2: Introduction
US Customary (SI metric) Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or distributor if you need assistance, information or additional copies of the manuals. -
Page 3: Table Of Contents
WE225, WE235 Introduction Trailer Wood Splitter Table of Contents 1. Introduction ............2 7. Storing the Wood Splitter ........32 Foreword ............2 Removing from Storage .........32 Delivery Inspection Report ......4 8. Service and Maintenance ........33 Serial Number Location ........5 Maintenance Safety ........33 Warranty ............6... -
Page 4: Delivery Inspection Report
WE225, WE235 Introduction Trailer Wood Splitter Delivery Inspection Report WALLENSTEIN WE Series Trailer Wood Splitters To activate warranty, register your product online at http://www.wallensteinequipment.com _________________________________________ Pre-delivery Inspection Customer’s Name Inspect for damage from shipping. Immediately contact the shipping company if damage is found. -
Page 5: Serial Number Location
Trailer Wood Splitter Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the illustration. For future convenience, record the product Model and Serial Number in the spaces provided below. -
Page 6: Warranty
Introduction Trailer Wood Splitter Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the operating and maintenance instructions supplied with the unit. -
Page 7: Decal Information
(how to avoid the hazard). Product Decals indicate machine model and serial number, and other important information. Manufactured by: Safety alert Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM GAWR/PNBE (KG):... -
Page 8: Safety
ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein wood splitter and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 9: Why Is Safety Important
- Heavy work gloves • Accidents Can Be Avoided - Protective shoes with slip resistant soles The policy of Wallenstein Equipment Inc. is to produce • DO have a first-aid kit available products that are safe and reliable. However, even when... -
Page 10: Equipment Safety Guidelines
WE225, WE235 Safety Trailer Wood Splitter Equipment Safety Guidelines 3. Learn the controls and how to stop the machine quickly in an emergency. Always place the machine in a Safe Condition before 4. If this machine is loaned or rented, it is the machine... -
Page 11: Hydraulic System Safety
WE225, WE235 Safety Trailer Wood Splitter Hydraulic System Safety 7. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid engine ignition until gasoline has evaporated. 1. Make sure that all the components in the hydraulic system are kept in good condition and are clean. -
Page 12: Being Prepared
WE225, WE235 Safety Trailer Wood Splitter 5. Check fuel lines and fittings frequently for cracks or leaks. Replace if necessary. 2.11 Being Prepared 1. Determine where the split wood is going to be piled ahead of time. Make sure it does not interfere with safe loading of wood into the splitter. - Page 13 WE225, WE235 Safety Trailer Wood Splitter 2.11.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance ISO 4254-1 Agricultural machinery – Safety information in this manual.
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Page 14: Safety Signs
WE225, WE235 Safety Signs Trailer Wood Splitter 3. Safety Signs Safety Sign Locations The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various... -
Page 15: Safety Sign Explanations
WE225, WE235 Safety Signs Trailer Wood Splitter Safety Sign Explanations 1. Warning! Keep feet away from falling split wood. Always wear steel toed foot wear while machine is operating to avoid serious personal injury. 2. Warning! Pinch point / crushing danger! Keep your hands away... -
Page 16: Replacing Damaged Safety Signs
WE225, WE235 Safety Signs Trailer Wood Splitter 4. Warning! Always wear appropriate Personal Protective Equipment when using this machine. For example: • A hard hat • Heavy gloves • Hearing protection • Protective shoes with slip resistant soles • Protective glasses, goggles or face shield... -
Page 17: Familiarization
WE225, WE235 Familiarization Trailer Wood Splitter 4. Familiarization 4.1.1 Training Each operator must be trained in the proper set-up and operating procedures before using the machine. To the New Operator 1. Move the unit to a large open area to allow the... -
Page 18: Machine Components
WE225, WE235 Familiarization Trailer Wood Splitter Machine Components WE225 00668 Fig. 3 – WE225 Wood Splitter Components 1. Hydraulic Control Valve 2. Sliding Push Block 3. Splitter Bed 4. Shelf 5. Wedge 6. Trailer Hitch–2" Ball 7. Safety Chains 8. Jack Stand 9. - Page 19 WE225, WE235 Familiarization Trailer Wood Splitter WE235 00669 Fig. 4 – WE235 Wood Splitter Components 1. Honda™ GCV160 Engine 2. Hydraulic Cylinder 3. Hydraulic Control Valve 4. Sliding Wedge 5. Spring Latch For Tilting Splitter Bed 6. Tilting Splitter Bed 7.
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Page 20: Controls
WE225, WE235 Controls Trailer Wood Splitter 5. Controls IMPORTANT! Before starting work with the wood splitter, become familiar with the location and function of all controls. Engine Refer to the engine manual that came with this product for further explanation on engine controls. - Page 21 WE225, WE235 Controls Trailer Wood Splitter 5.1.2 Choke Lever If your equipment will not be used for 3 to 4 weeks, operate the engine until the carburetor is out of fuel. Do The choke lever opens and closes the choke valve in the this by leaving the fuel valve OFF, restarting the engine, carburetor.
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Page 22: Hydraulic Valve
WE225, WE235 Controls Trailer Wood Splitter Hydraulic Valve Neutral Position • Neutral is the center position on the valve. The control valve extends and retracts the wedge or push • The wedge or push block stops moving when the block to split the wood. The lever on the valve has three positions—Extend, Neutral, and Retract. -
Page 23: Operating Instructions
WE225, WE235 Operating Instructions Trailer Wood Splitter 6. Operating Instructions Retract Position • Pull the lever fully backwards to retract the wedge The operator has the responsibility of being familiar / push block. The valve detent holds the lever in with all operating and safety procedures and Retract allowing a hands-free return cycle. -
Page 24: Before Starting The Engine
Pre-operation Checklist Check and inspect tires, wheels, and hubs. Efficient and safe operation of the Wallenstein wood Check and tighten all fasteners. Make sure splitter requires that each operator reads and understands the equipment is in good condition. -
Page 25: Machine Break-In
WE225, WE235 Operating Instructions Trailer Wood Splitter Machine Break-In Although there are no operational restrictions on the wood splitter when used for the first time, it is recommended that the following items be checked: Review the engine owner's manual for break-in recommendations. -
Page 26: Fuel Level Check
WE225, WE235 Operating Instructions Trailer Wood Splitter 6.7.1 Refueling IMPORTANT! Do not operate machine if oil level is Fuel tank capacity: 0.25 US gal (0.93 L). not visible on the dipstick. Damage to the pump and other components can occur. -
Page 27: Machine Set-Up
WE225, WE235 Operating Instructions Trailer Wood Splitter Machine Set-up Starting the Engine IMPORTANT! Park the wood splitter on a level, dry CAUTION! work area free of debris and other objects. Position the splitter so the prevailing wind blows Before starting engine, review the operating and engine exhaust away from the operator. -
Page 28: Stopping The Engine
WE225, WE235 Operating Instructions Trailer Wood Splitter 6.10 Stopping the Engine 2. Turn the engine ignition switch ON. To stop the engine in an emergency, turn the ignition switch OFF. Correct fault situation before restarting. 00703 Fig. 20 – Ignition Switch 3. -
Page 29: Log Placement
WE225, WE235 Operating Instructions Trailer Wood Splitter 6.11 Log Placement 6.12 Splitting Wood WARNING! WARNING! Risk of pinching or crushing hazard between the Risk of pinching or crushing hazard! The worker wedge or push block and the log! loading the splitter MUST be the only one in control of the hydraulic cylinder and splitting Never place hands at the ends of the log. -
Page 30: Vertical Splitting
WE225, WE235 Operating Instructions Trailer Wood Splitter 6.13 Vertical Splitting WARNING! 1. While standing beside the controls, release the Risk of pinching or crushing hazard! The worker splitter beam by pulling the spring-loaded frame latch. loading the splitter MUST be the only one in 2. -
Page 31: Transporting
WE225, WE235 Operating Instructions Trailer Wood Splitter 6.14 Transporting 6.14.2 Prepare for Transport • Turn the fuel OFF when transporting. 6.14.1 Transport Safety 1. Comply with local laws governing safety and transporting of machinery on public roads. 2. Do not exceed 50 mph (80 km/h) when towing this machine. -
Page 32: Connecting A Tow Vehicle
WE225, WE235 Storing the Wood Splitter Trailer Wood Splitter 7. Storing the Wood Splitter 6.15 Connecting a Tow Vehicle After the season's use and the wood splitter is going to 1. Keep bystanders are clear of the machine. be put away in storage, it should be thoroughly inspected 2. -
Page 33: Service And Maintenance
WE225, WE235 Service and Maintenance Trailer Wood Splitter 8. Service and Maintenance 11. Always use proper tools in good condition. Make sure you understand how to use them before performing any service work. WARNING! Fluids and Lubricants Risk of serious personal injury. Stop engine before performing ANY service or maintenance 1. -
Page 34: Maintenance Schedule
WE225, WE235 Service and Maintenance Trailer Wood Splitter Maintenance Schedule Grease Points Perform maintenance procedures at time shown or Use a hand-held grease gun for all greasing. Pump hour interval, whichever comes first. one shot of grease per fitting. As Required Look for this decal on your machine. It... - Page 35 WE225, WE235 Service and Maintenance Trailer Wood Splitter Every 40 hours of operation Location or as required Splitter slide, hinge points Every 100 hours of operation Location or annually Axle bearings – 2 places WE225 WE235 00711 Fig. 31 – Grease Points...
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Page 36: Hydraulic Oil - Changing
WE225, WE235 Service and Maintenance Trailer Wood Splitter Hydraulic Oil – Changing Hydraulic Oil Filter – Changing Change the hydraulic oil at 100 hours of operation or Change hydraulic oil filter at 100 hours of operation annually. or annually. • Hydraulic oil type: Dexron® III ATF The filter is located on side of the hydraulic oil tank. -
Page 37: Engine Air Cleaner
WE225, WE235 Service and Maintenance Trailer Wood Splitter Engine Air Cleaner Inspection Remove the air cleaner cover and inspect the filter Check air filter every 40 hours of operation. Change element. Clean or replace dirty filter elements. Always air filter elements at 100 hours of operation or replace damaged filter elements. annually. 1. Press the latch tabs (1) on the top of the air cleaner cover (2), and remove the cover. -
Page 38: Troubleshooting
The following table lists some problems that may be the manual tube. encountered, with possible causes and solutions. If a problem persists after reading through the Troubleshooting section, contact the local dealer, distributor or Wallenstein Equipment. Have the machine serial number ready. Problem Cause Solution Oil filter plugged. -
Page 39: Specifications
WE225, WE235 Specifications Trailer Wood Splitter 10. Specifications 10.1 Machine Specifications Model WE225 WE235 Mounting Trailer Mounted Engine Model Honda™ GCV160 160 CC Engine Displacement 4" x 24" Splitter Cylinder (102 mm x 610 mm) Bore x Stroke 20 ton Splitting Force... -
Page 40: Common Bolt Torque Values
WE225, WE235 Specifications Trailer Wood Splitter 10.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for Torque Value various bolts and capscrews. Tighten all bolts to the Bolt torque values specified in the table, unless indicated SAE Gr. -
Page 41: Hydraulic Fitting Torque
WE225, WE235 Specifications Trailer Wood Splitter 10.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From 1. Check flare and flare seat for defects that might Size Torque value Across Finger Tight cause leakage. -
Page 42: Alphabetical Index
WE225, WE235 Alphabetical Index Trailer Wood Splitter 11. Alphabetical Index Hydraulic Oil Level Check ..........25 Hydraulic Oil Type ............26 Air Cleaner Inspection ..........37 Ignition Switch ............20 Angled Splitter Bed ............27 Informative Labels ............7 Introduction ..............2 Foreword ..............2 Before Starting the Engine .........24 Bolt torque ..............40... - Page 43 WE225, WE235 Alphabetical Index Trailer Wood Splitter Hydraulic Safety ............11 Maintenance Safety..........33 Operating Safety ...........23 Personal Protective Equipment (PPE) ....9 Preparation ............12 Refueling Safety ............10 Safety Alert Symbol ..........8 Safety Do's and Don'ts ..........9 Safety Training ............10 Signal Words ............8 Tire Safety .............10...
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