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Summary of Contents for Wallenstein WX540
- Page 1 OPERATOR'S MANUAL Serial numbers 1100204 and up 540 / 540L Log Splitter Rev Feb-2023 Part Number: Z97137_En...
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Page 2: Table Of Contents
WX540, WX540L Log Splitter Table of Contents 1. Introduction ............3 8. Storage ..............29 1.1 Foreword ..............3 8.1 Place the Machine in Storage ........29 1.2 Delivery Inspection Report ........4 8.2 Remove the Machine from Storage ......29 1.3 Serial Number Location ..........5 9. -
Page 3: Introduction
Keep this manual with the machine at all times. contained in this manual. W034 1.1 Foreword Congratulations on your choice of a Wallenstein WX540 Log Splitter! This high-quality machine is designed and manufactured to meet the needs of an efficient wood splitting operation. -
Page 4: Delivery Inspection Report
Log Splitter 1.2 Delivery Inspection Report Wallenstein WX540 and WX540L Log Splitter To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer. -
Page 5: Serial Number Location
WX540, WX540L Introduction Log Splitter 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the illustration. For future convenience, record the product Model and Serial Number in the spaces provided below. -
Page 6: Decal Information
This type of decal provides additional information to the operator or explains When getting familiar with the Wallenstein product, notice that the operation of a control. there are numerous decals located on the machine. There are different types of decals for safety, information, and product identification. -
Page 7: Safety
YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein wood splitter and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. -
Page 8: Why Safety Is Important
YOU are responsible for the SAFE operation and maintenance follow them. The most important safety of your Wallenstein product. YOU must make sure that you device on this equipment is a SAFE and anyone else who is going to use, maintain, or work around operator. -
Page 9: Equipment Safety Guidelines
WX540, WX540L Safety Trailer Wood Splitter 2.5 Equipment Safety Guidelines • Learn the controls and how to stop the machine quickly in an emergency. Always place the machine in a Safe Condition before • If this machine is loaned or rented, it is the machine... -
Page 10: Engine Safety
To purchase a spark arrestor, contact your • Examine muffler periodically to be sure it is functioning local Wallenstein dealer or distributor. effectively. A worn or leaking muffler should be repaired or replaced as necessary. -
Page 11: Being Prepared
WX540, WX540L Safety Trailer Wood Splitter 2.11 Being Prepared • Determine where the split wood is going to be piled ahead of time. Make sure it does not interfere with safe loading of wood into the splitter. • Precut logs so wood is ready to load into the splitter. Do not run a chain saw and the splitter at the same time. - Page 12 WX540, WX540L Safety Trailer Wood Splitter 2.11.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance information ASABE S318 Safety for Agricultural Field Equipment in this manual.
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Page 13: Safety Signs
WX540, WX540L Safety Signs Trailer Wood Splitter 3. Safety Signs 3.1 Safety Sign Locations The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. -
Page 14: Safety Sign Explanations
WX540, WX540L Safety Signs Trailer Wood Splitter 3.2 Safety Sign Explanations 4. Warning! Keep feet away from falling split wood. 1. Warning! Always wear steel toed foot wear while machine is operating to avoid serious Always wear appropriate Personal personal injury. -
Page 15: Familiarization
WX540, WX540L Familiarization Log Splitter 4. Familiarization 4.1.1 Training 4.1 To the New Operator Each operator must be trained in the proper set-up and operating It is the responsibility of the owner or operator to read this procedures before using the machine. -
Page 16: Machine Components
WX540, WX540L Familiarization Log Splitter 4.2 Machine Components Figure 3 – WX540, WX540L Wood splitter components 1. Tilting splitter bed 2. Sliding wedge 3. Splitter control valve handle 4. Splitter bed spring latch 5. Hydraulic cylinder 6. Engine 7. Operator's Manual storage tube 8. -
Page 17: Controls
WX540, WX540L Controls Log Splitter 5. Controls WARNING! STOP Do not operate the machine until you are thoroughly familiar with the position and function of the various controls. Read the operator’s manual thoroughly. Your safety is involved! W065 5.1 Engine Controls... -
Page 18: Splitter Control
WX540, WX540L Controls Log Splitter 5.1.3 Rewind Start 5.2 Splitter Control WARNING! The splitter-control valve extends and retracts the splitting wedge to split the wood. The splitter-control lever has three Fast retraction of the starter cord (called positions—extend, neutral, and retract. -
Page 19: Stroke Limiter Accessory
WX540, WX540L Controls Log Splitter 5.3 Stroke Limiter Accessory The Stroke Limiter accessory improves productivity when splitting shorter pieces. It stops the cylinder from fully returning to the home position. 5.3.1 Stroke Limiter Adjustment 1. Place a typical sized log on the splitter bed, then start / apply power to the log splitter. -
Page 20: Operating Instructions
WX540, WX540L Operating Instructions Log Splitter 6. Operating Instructions The operator has the responsibility of being familiar with all 6.2 Before Starting the Engine operating and safety procedures and following them. 1. Check the engine oil level. See page 22. -
Page 21: Pre-Operation Checklist
Log Splitter 6.3 Pre-operation Checklist 6.4 Machine Break-In Efficient and safe operation of the Wallenstein log splitter Although there are no operational restrictions on the log requires that each operator reads and understands the operating splitter when used for the first time, it is recommended that the... -
Page 22: Check The Engine Oil Level
WX540, WX540L Operating Instructions Log Splitter 6.5 Check the Engine Oil Level 6.6 Add Oil to the Engine IMPORTANT! For more information about engine oil, see IMPORTANT! For more information about engine oil, see the engine manufacturer's manual and Engine Oil on page... -
Page 23: Check The Hydraulic Fluid Level
WX540, WX540L Operating Instructions Log Splitter 6.7 Check the Hydraulic Fluid Level 6.8 Check the Fuel Level Check hydraulic fluid level every 40 hours or weekly. Check the fuel level daily. Check with the machine parked on level ground and the engine Starting with a full tank helps to eliminate or reduce operating stopped. -
Page 24: Machine Setup
When starting the engine, pull the starter cord slowly until you feel resistance, and then pull it rapidly to avoid kickback. WX540 log splitters are designed with a pivoting main frame that W102 allows horizontal or fully vertical splitting. 1. Position the splitter next to the wood to be split. -
Page 25: Stop The Machine
WX540, WX540L Operating Instructions Log Splitter 6.11 Stop the Machine 6.13 Log Placement WARNING! IMPORTANT! Do not choke the carburetor to stop the engine. Risk of pinching or crushing hazard between the wedge or push block and the log! 1. Stop loading material onto the splitter bed. -
Page 26: Split Wood
WX540, WX540L Operating Instructions Log Splitter 6.14 Split Wood WARNING! Risk of pinching or crushing hazard! The worker loading the splitter MUST be the only one in control of the hydraulic cylinder and splitting wedge. Only one worker should operate and load the wood splitter. - Page 27 WX540, WX540L Operating Instructions Log Splitter 2. While standing beside the controls, release the splitter beam by pulling the spring-loaded frame latch outward. 3. At the same time, grab the cylinder end and tip the splitter beam assembly up towards the vertical position.
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Page 28: Transport
WX540, WX540L Transport Log Splitter 7. Transport 7.1 Transport Safety 7.2 Prepare for Transport • Comply with local laws governing safety and transporting • Make sure the pivoting main frame is fully lowered to of machinery on public roads. horizontal. The lock pin in the pivoting splitter beam must be fully engaged. -
Page 29: Connect To A Tow Vehicle
WX540, WX540L Transport Log Splitter 7.3 Connect to a Tow Vehicle 1. Keep bystanders are clear of the machine. 2. Make sure there is enough room and clearance to safely back up to the machine. 3. Slowly back the tow vehicle until the coupler on the hitch and ball are aligned. -
Page 30: Storage
WX540, WX540L Storage Log Splitter 8. Storage 8.1.1 Replace the Engine Fuel 8.1 Place the Machine in Storage After the season's use and the log splitter is going to be WARNING! put away in storage, it should be thoroughly inspected and prepared. -
Page 31: Service And Maintenance
WX540, WX540L Service and Maintenance Log Splitter 9. Service and Maintenance 11. Always use proper tools in good condition. Make sure WARNING! you understand how to use them, before performing any service work. Risk of serious personal injury. Stop engine before performing ANY service or maintenance procedure. -
Page 32: Maintenance Schedule
WX540, WX540L Service and Maintenance Log Splitter 9.2.3 Engine Fuel 9.3 Maintenance Schedule For complete fuel information and use at high altitudes, see Perform maintenance procedures at time shown or hour the engine manufacturer's manual. interval, whichever comes first. Fuel must meet the following specifications: As Required •... -
Page 33: Grease Points
WX540, WX540L Service and Maintenance Log Splitter 9.4 Grease Points Every 40 hours of operation Location or as required Use a hand-held grease gun for all greasing. Pump one shot of grease per fitting. Frame slide (apply a small amount of grease to the slide). -
Page 34: Change The Hydraulic Fluid
WX540, WX540L Service and Maintenance Log Splitter 9.5 Change the Hydraulic Fluid 9.6 Change the Hydraulic Fluid Filter Change the hydraulic fluid at 100 hours of operation or Change hydraulic fluid filter at 100 hours of operation or annually. annually. -
Page 35: Engine Air Filter
WX540, WX540L Service and Maintenance Log Splitter 9.7 Engine Air Filter 9.8 Electrical System (As equipped) IMPORTANT! Operating the engine without an air filter, or with a damaged air filter, can allow dirt to enter the engine, IMPORTANT! When assembling or replacing wire causing rapid engine wear. -
Page 36: Troubleshooting
The following table lists some problems that may be encountered, with possible causes and solutions. If a problem persists after reading through the Troubleshooting section, contact the local dealer, distributor or Wallenstein Equipment. Have the machine serial number ready. Problem... -
Page 37: Specifications
WX540, WX540L Specifications Log Splitter 11. Specifications 11.1 Machine Specifications For engine specifications, see the engine manufacturer's manual. For available accesories, go to WallensteinEquipment.com. Model WX540, WX540L Mounting Trailer mounted Engine make and horsepower Vanguard® 6.5 hp (203 cc) (displacement) -
Page 38: Common Bolt Torque Values
WX540, WX540L Specifications Log Splitter 11.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. -
Page 39: Hydraulic Fitting Torque
WX540, WX540L Specifications Log Splitter 11.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft... -
Page 40: Product Warranty
Product Warranty Log Splitter 12. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng... -
Page 41: Index
Machine Components ���������������������������������������������������� 16 Starting the Engine �������������������������������������������������������� 24 To the New Operator������������������������������������������������������ 15 Stopping the Engine ������������������������������������������������������ 24 Training �������������������������������������������������������������������������� 15 Vertical Splitting (WX540, WX540L only) ����������������������� 26 Fluid, hydraulic Operating Safety ����������������������������������������������������������������� 20 Specifications����������������������������������������������������������������� 31 Operation Fluids and Lubricants ���������������������������������������������������������� 30 Starting the Engine ��������������������������������������������������������... - Page 42 Fuel, engine ������������������������������������������������������������������� 31 Grease ��������������������������������������������������������������������������� 31 Hydraulic Fitting Torque ������������������������������������������������� 38 Machine Specifications �������������������������������������������������� 36 Wheel Lug Torque ���������������������������������������������������������� 38 WX540, WX540L ����������������������������������������������������������� 36 Splitter Operation Before Starting the Engine��������������������������������������������� 20 Engine Oil Level Check ������������������������������������������������� 22 Fuel Level Check ����������������������������������������������������������� 23 Hydraulic Oil Level Check����������������������������������������������...
- Page 43 WallensteinEquipment.com...
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