Wallenstein P3 PULSE WP1624 Operator's Manual
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Wallenstein P3 PULSE WP1624 Operator's Manual

Firewood processor
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OPERATOR'S MANUAL
S/N 2E9US1111KS080029 & Up
WP 1624
Firewood Processor
™ TECHNOLOGY
01440
Rev Mar-2021
Part Number: Z97106_En

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Summary of Contents for Wallenstein P3 PULSE WP1624

  • Page 1 OPERATOR'S MANUAL S/N 2E9US1111KS080029 & Up WP 1624 Firewood Processor ™ TECHNOLOGY 01440 Rev Mar-2021 Part Number: Z97106_En...

  • Page 2: Introduction

    Keep this manual handy for frequent reference and to pass on meet the needs of a proficient timber or woodlot industry. to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, information or additional The Wallenstein WP1624 Wood Processor improves firewood copies of the manuals.

  • Page 3: Table Of Contents

    WP1624 Introduction Firewood Processor Table of Contents 1. Introduction ............2 7. Operating Instructions ........38 1.1 Foreword ..............2 7.1 Starting the Engine ............. 38 1.2 Delivery Inspection Report ..........4 7.2 Live Deck ..............38 1.3 Serial Number Location ..........5 7.3 Infeed Conveyor ............

  • Page 4: Delivery Inspection Report

    Introduction Firewood Processor 1.2 Delivery Inspection Report Wallenstein WP1624 Trailer Firewood Processor To activate warranty, register your product at: www.wallensteinequipment.com This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer.

  • Page 5: Serial Number Location

    Introduction Firewood Processor 1.3 Serial Number Location Always provide the serial number of your Wallenstein product when ordering parts or requesting service or other information. The Serial Number Plate location is shown in the illustration. For future reference, record your product Serial Number in the space provided below.

  • Page 6: Types Of Decals On The Machine

    Product decals are associated with the product and carry various messages such as model, serial number, and manufacturer. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    Indicates an imminently hazardous situation that, if not avoided, YOU are responsible for the SAFE operation and maintenance of your Wallenstein trailer wood processor. YOU must ensure will result in death or serious injury. This signal word is to be...

  • Page 8: Operating Safety

    WP1624 Safety Firewood Processor 2.5 Operating Safety • Do not allow anyone to use this machine until they have read this manual. Operator's must have a thorough understanding of the safety precautions and of how the It is important that you read and pay attention to the safety machine works.

  • Page 9: Equipment Safety Guidelines

    WP1624 Safety Firewood Processor • Wear hearing protection on a full-time • Place machine in a Safe Condition before servicing or basis. Prolonged exposure to loud noise repairing. See Safe Condition on page 9. may cause permanent hearing loss! • Do not try to process more than one log at a time. The extra •...
  • Page 10 WP1624 Safety Firewood Processor • Never exceed the limitations of the machine. If its ability to • Wear proper hand and eye protection do the job, or to do it safely is in question–STOP! when searching for a high pressure hydraulic leak.
  • Page 11 WP1624 Safety Firewood Processor 2.6.4 Transport Safety 2.6.5 Refueling Safety • Comply with provincial / state laws governing safety and • Fuel is highly flammable. Handle with care. transporting of machinery on public roads. • Stop the engine and allow it to cool for five minutes before •...
  • Page 12 WP1624 Safety Firewood Processor 2.6.7 Chain Saw Safety • Frozen batteries can explode and result in death or serious injury. Do not A chain saw is inherently hazardous. Potential injuries can be jump start or charge a frozen battery. minimized by using proper personal protective equipment and Let battery thaw before charging.
  • Page 13 WP1624 Safety Firewood Processor Be sure to: • Remove the wire from the spark plug when servicing the engine or equipment to prevent accidental starting. Disconnect the negative wire from the battery terminal. • Keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.

  • Page 14: Making The Work Area Safe

    WP1624 Safety Firewood Processor 2.8 Making the Work Area Safe Follow these important points to keep bystanders and workers safe from hazards. When processing logs with this machine, create a safe work • Establish a Safe Zone perimeter around the work area and area around the entire operation.

  • Page 15: Sign-Off Form

    An untrained operator is unqualified to use this machine. Wallenstein Equipment Inc. follows the general safety standards specified by the International Organization for Standardization A sign-off sheet is provided for your record keeping to show that (ISO).

  • Page 16: Safety Sign Explanations

    WP1624 Safety Firewood Processor 2.10 Safety Sign Explanations Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness. The top (or left-hand) panel shows the safety alert (the potential hazard), and the bottom (or right-hand) panel shows the Think SAFETY! Work SAFELY! message (how to avoid the hazard).
  • Page 17 WP1624 Safety Firewood Processor 6. Warning! IMPORTANT! If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always Risk of machine moving be replaced if they become damaged, are removed, or unexpectedly when support leg pin become illegible.
  • Page 18 WP1624 Safety Firewood Processor Z94167 Z94228 NOTE: Some equipment shown is optional. Fig. 8 – Safety Decal Placement...

  • Page 19: Replacing Damaged Safety Signs

    WP1624 Safety Firewood Processor Safety signs are included in the product decal kit available from 12. Warning! your authorized dealer. Decals are not available separately. Risk of serious injury or death if the engine is 2.11 Replacing Damaged Safety Signs not shut off during maintenance procedures.

  • Page 20: Familiarization

    Familiarization Firewood Processor 3. Familiarization The Wallenstein WP1624 Wood Processor is designed to 3.3 Operator Orientation process cut logs into split firewood. Logs are loaded onto the live deck and moved onto a conveyor where they are fed into the IMPORTANT! When describing controls throughout this saw.

  • Page 21: Components Of The Machine

    WP1624 Familiarization Firewood Processor 4.1 Components of the Machine 1. Integrated Conveyor (optional) 2. Splitting Wedge Assembly 3. Block Dropper 4. Chain Saw 5. Safety Whip 6. Infeed Conveyor 7. Infeed Conveyor Chain 8. Adjustable Trailer Hitch 9. Crank Jack 10.

  • Page 22: Controls

    WP1624 Controls Firewood Processor 4. Controls 1. Ignition Switch 4.1 Engine Controls This key-operated switch controls the electric power to the Before starting to work, all operators should familiarize engine. themselves with the location and function of controls. STOP – Turn key fully counter-clockwise to stop the electrical system power and turn the engine STOP off.

  • Page 23: Hydraulic Controls

    WP1624 Controls Firewood Processor 4.2 Hydraulic Controls 01376 Fig. 10 – Hydraulic Controls 1. Splitter Cylinder Control Valve Lever 6. Live Deck Feed Control Lever 2. Splitter Circuit Hydraulic Pressure Gauge 7. Log Lifter Shelf Control Lever (optional) 3. Saw Control Valve Lever 8.
  • Page 24 WP1624 Controls Firewood Processor 4. Splitting Wedge Height Control Lever 8. Chain Saw Circuit Hydraulic Pressure Gauge This lever controls the Splitting Wedge This gauge indicates the saw circuit height. Adjust up or down to suit log size. operating pressure. •...

  • Page 25: Operator's Platform / Seat

    WP1624 Controls Firewood Processor 4.3 Operator's Platform / Seat 4.4 Integrated Conveyor (If equipped) (If equipped) An operator's seat and platform is available as an add-on Accessory conveyors are available for the wood processor in accessory for the wood processor. It provides an adjustable 8 ft (2.4 m) and 12 ft (3.6 m) lengths.

  • Page 26: Machine Set-Up

    WP1624 Machine Set-up Firewood Processor 5. Machine Set-up Procedure 5.1 Machine Positioning at Site 1. Block or chock the wheels so the machine cannot roll. CAUTION! 2. Crank the front jack to raise the hitch coupler and unhook the tow vehicle from the wood processor. Park the machine so prevailing winds blow exhaust gases / fumes away from the operator.

  • Page 27: Live Deck, Lowering

    WP1624 Machine Set-up Firewood Processor 5.2 Live Deck, Lowering When not equipped with the Log Lifter option, the live deck must be lowered by hand. 00384 Fig. 15 – Live Deck Handles 3. Pull, turn and reinsert the deck pins to lock it in position. IMPORTANT! The live deck locking pins must be pinned in place to prevent the live deck from moving during operation.

  • Page 28: Live Deck, Lowering With Log Lifter Shelf

    WP1624 Machine Set-up Firewood Processor 5.3 Live Deck, Lowering with Log Lifter Shelf (If equipped) The live deck is lowered with the log lifter cylinder. A decal on the side of the live deck explains the steps. • Make sure the machine is completely setup for operation. •...
  • Page 29 WP1624 Machine Set-up Firewood Processor Procedure: 3. Lower the deck over slowly. Before the deck approaches horizontal, pull out and unlock each pin so they retract into 1. Pull and lock out pins on both sides of the live deck. the holes.
  • Page 30 WP1624 Machine Set-up Firewood Processor 6. Remove the hitch pins and swing both support legs under the live deck. Reinsert the hitch pins. 7. Remove the snap lock pins and adjust leg height so the deck is properly supported. Try to get the deck as level as possible.

  • Page 31: Live Deck, Raising With Log Lifter

    WP1624 Machine Set-up Firewood Processor 5.5 Block Dropper 12. Unpin the cylinder rod and reposition it back at position A. • The block dropper is mounted on the back of the splitting hopper. When the saw cuts the end of the log off, the block dropper helps it fall squarely into the hopper, preventing jams.

  • Page 32: Log Stop Guide

    WP1624 Machine Set-up Firewood Processor 5.5.1 Block Dropper, Adjusting 5.6 Log Stop Guide Set the block dropper for typical log size. The gas struts can be Position the log stop guide for desired firewood length and adjusted together or independent of each other. consistent saw cuts.

  • Page 33: Saw Shield

    WP1624 Machine Set-up Firewood Processor 5.7 Saw Shield To Lower the Conveyor: • Turn the handle counter-clockwise. (There is no clicking • Adjust the position of the saw chain shield as required. sound when lowering.) • Replace the impact-resistant glazing if any scratches or •...

  • Page 34: Pre-Start Checks

    WP1624 Pre-start Checks Firewood Processor 6. Pre-start Checks Efficient and safe operation of the Wallenstein wood processor 6.1 Before Starting the Engine requires understanding operation and safety precautions outlined in this section. CAUTION! Follow the pre-operation checklist for personal safety and to keep the machine in good mechanical condition.

  • Page 35: Fuel Level Check

    WP1624 Pre-start Checks Firewood Processor 6.2 Fuel Level Check To help prevent running low on bar oil, top up reservoir every time fuel is added. Check the fuel level daily. A gauge on the top of the tank indicates fuel level. The fuel tank is located on the left-hand side of the machine below the tool box.

  • Page 36: Hydraulic Oil Level Check

    WP1624 Pre-start Checks Firewood Processor 6.4 Hydraulic Oil Level Check 6.5 Chain Saw Bar Oil level Check hydraulic oil level daily. The hydraulic oil tank sight Check bar oil level regularly. The bar oil reservoir is located on glass is on the front of the tank. Check level with the engine the left-hand side of the processor.

  • Page 37: Machine Break-In

    10. Go to the normal servicing and maintenance schedule as chain and bar. A copy of this manual can be defined in the Maintenance Section. See page 52. found on the Wallenstein website under Technical After 50 hours of operation: Reference.

  • Page 38: Operating Instructions

    WP1624 Operating Instructions Firewood Processor 7. Operating Instructions 5. Increase throttle setting to 3000–3500 rpm. Maximum 7.1 Starting the Engine engine speed is required for smooth operation of hydraulics. WARNING! 7.1.1 Stopping Procedure Engine exhaust contains carbon monoxide, an 1. Stop cutting and splitting logs. Clear all split wood out. Let odorless, poisonous gas.

  • Page 39: Live Deck

    WP1624 Operating Instructions Firewood Processor Move cylinders through their working range several times until WARNING! the hydraulic functions operate normally. If functions remain sluggish, additional time may be required for warm-up. Do not load logs longer than 16 ft (5 m) onto the live deck. They could fall off  ...

  • Page 40: Infeed Conveyor

    WP1624 Operating Instructions Firewood Processor 7.4 Infeed Conveyor The infeed conveyor moves the log to the saw. IMPORTANT! Before advancing the log, always make sure saw is raised FULLY. Running the log into the saw can damage it. 00398 Fig. 48 – Log Stop Guide 7.5 Top Roller •...

  • Page 41: Cutting

    WP1624 Operating Instructions Firewood Processor 7.5.1 Powered Top Roller (If equipped. The Powered Top Roller is a dealer-installed option.) A hydraulic motor powers the top roller to work in series with the infeed conveyor. It assists feeding logs into the saw, and starts and stops with the infeed conveyor.

  • Page 42: Bar Oil Flow Rate, Adjusting

    WP1624 Operating Instructions Firewood Processor • Pull the Saw Control lever back towards you to lower the saw and cut the log. The saw chain starts as the saw begins to move. The top roller holds the log in place. When the log is cut through, the block falls into the splitting cradle.
  • Page 43 WP1624 Operating Instructions Firewood Processor 00388 Fig. 59 – Bar Oil 00410 • Turn the knob out counter-clockwise to increase oil flow to the saw. • Turn it in clockwise to decrease the oil flow rate. Fig. 57 – Bar Nuts 3.

  • Page 44: Splitting

    WP1624 Operating Instructions Firewood Processor 7.8 Splitting Conveyor Start-up (if equipped) • If equipped with the integrated conveyor, pull the conveyor control lever back towards the operator. 00405 00406 Fig. 61 – Conveyor Control Lever Fig. 62 – Adjust Wedge Height Wedge Height, Adjusting CAUTION! The control lever is on the upper part of the control panel, to the...
  • Page 45 WP1624 Operating Instructions Firewood Processor Split the Log 7.8.1 Splitting Wedge, Changing 1. Push the splitter control lever forward to split the log. Push the log most of the way through the wedge. When there is enough space in the splitting cradle for the next block, retract the cylinder.

  • Page 46: Cycling Logs Through Quickly

    WP1624 Operating Instructions Firewood Processor 7.9 Cycling logs through quickly: 1. Advance the log to the stop. 2. Cut the log off so it falls into the splitter cradle. 3. Split the block while advancing the log up to the stop again. 00361 Fig.

  • Page 47: Log Lifter Option

    WP1624 Operating Instructions Firewood Processor 7.10 Log Lifter Option (If equipped) The log lifter option provides a method for loading logs onto the live deck from ground level. If equipped, an additional control valve lever is provided on the far right-hand side of the main control valve. •...

  • Page 48: Transporting

    WP1624 Operating Instructions Firewood Processor 7.11 Transporting Transport Position 12 ft (3.4 m) conveyor: • Lower it fully to the ground. • Clear out all logs and clean all debris off the wood • Disconnect the latch clamps at the hinge point. processor.
  • Page 49 WP1624 Operating Instructions Firewood Processor Live Deck, Raising 7.11.1 Attaching and Unhooking 1. Remove the hitch pins and swing the support legs up. Make sure the area in front of the machine is clear of debris and Reinsert the hitch pins. other equipment.
  • Page 50 WP1624 Operating Instructions Firewood Processor 00391 00354 Fig. 78 – Trailer Breakaway Switch Fig. 77 – Attaching to a Tow Vehicle 1. Trailer breakaway switch on processor frame 2. Wires connecting switch to wood processor battery 1. Hitch Coupler 3. Wire cable connecting switch pin to tow vehicle 2.

  • Page 51: Storage

    WP1624 Operating Instructions Firewood Processor 7.12 Storage Placing Wood Processor in Storage After the season's use or when the machine will not be used for a period of time, completely inspect all major systems of the wood processor. Replace or repair any worn or damaged components to prevent any unnecessary down time at the beginning of the next season.

  • Page 52: Service And Maintenance

    WP1624 Service and Maintenance Firewood Processor 8. Service and Maintenance 8.2 Maintenance Schedule WARNING! Perform maintenance procedures at time shown or hour Risk of serious personal injury. Stop engine interval, whichever comes first. before performing ANY service or maintenance procedure. Reinstall all covers and shields removed before putting machine back into As Required service.

  • Page 53: Greasing

    WP1624 Service and Maintenance Firewood Processor 8.3 Greasing Location Grease Points – Every 50 hours or annually • Use a hand-held grease gun for all greasing. • Wipe grease fitting with a clean cloth before greasing to Live deck drive and tilt – 4 points avoid injecting dirt and grit.

  • Page 54: Hydraulic Oil - Changing

    WP1624 Service and Maintenance Firewood Processor 8.4 Hydraulic Oil – Changing 8.4.1 Suction Strainers, Cleaning The three suction strainers are made of stainless steel screen CAUTION! and are reused. The strainers are located on the bottom of the tank at the pump suction line connections. Risk of burns to exposed skin.
  • Page 55 WP1624 Service and Maintenance Firewood Processor 8.4.2 Hydraulic Return Oil Filter – Changing The hydraulic return filter is located on top of the hydraulic oil tank. A bypass indicator gauge is located above the engine controls on the side panel. If the gauge indicates the filter is bypassing, the filter is clogged and must be changed at the time the oil is changed.

  • Page 56: Engine

    WP1624 Service and Maintenance Firewood Processor 8.5 Engine 8.6 Engine Air Cleaner For further information on the engine and components, refer to Check air cleaner element every 50 hours of operation. Check the engine manual provided in the manual tube. it more frequently during dusty, dirty conditions.

  • Page 57: Battery

    WP1624 Service and Maintenance Firewood Processor 8.7 Battery 8.7.3 Cleaning 1. Disconnect negative (–) cable first, then positive (+) cable. Review Battery Safety on page 12. 2. Clean battery cable ends and terminals with wire brush. Rinse with a weak baking soda solution. CAUTION! 3.

  • Page 58: Axles And Suspension

    WP1624 Service and Maintenance Firewood Processor 8.8 Axles and Suspension 8.9 Saw Chain Maintenance Except for periodic inspection of the fasteners used to attach the axle to the frame, no other suspension maintenance is required. For further information on maintenance and inspection procedures regarding brakes, hubs, bearings and seals, refer to the Dexter®...
  • Page 59 WP1624 Service and Maintenance Firewood Processor 8.9.2 Saw Chain, Remove / Replace A tool is provided in the toolbox for the bar nuts and bar chain tensioner. 1. Open the saw access door. 01060 Fig. 93 – Adjusting Screw To reinstall the bar chain, reverse the procedure. Tension bar chain as described.

  • Page 60: Saw Lubrication

    WP1624 Service and Maintenance Firewood Processor 8.10 Saw Lubrication Your cutting system (saw chain and guide bar) must receive sufficient lubrication to prevent excessive chassis wear. The saw is equipped with an automatic bar oiler that starts when the saw is activated.

  • Page 61: Live Deck Drive Chain Tension, Adjusting

    WP1624 Service and Maintenance Firewood Processor Measure conveyor chain slack from the topside. Pull the chain up at the middle and measure dimension at X. Measurement should be 1-1/2" (4 cm). Adjust accordingly. 00434 Fig. 98 – Live Deck Drive Chain 8.13.1 Live Deck Drive Chain Lubrication The infeed conveyor drive chain requires periodic lubrication.

  • Page 62: Conveyor Chain Tension, Adjusting

    WP1624 Service and Maintenance Firewood Processor 8.14 Conveyor Chain Tension, Adjusting (If Equipped) Check conveyor chain tension after the first 50 hours of operation. Chains can stretch during this period. This is normal wear in. Recheck chain tension every 50 hours of operation. Adjust as required.

  • Page 63: Electrical System - General

    WP1624 Service and Maintenance Firewood Processor 8.15 Electrical System – General 8.16.1 Welding Safety • If welding repairs are required, have them performed by IMPORTANT! When assembling or replacing wire a trained welder with proper service instructions. Know harnesses, apply a thin coating of silicone dielectric grease the material to be welded and select the correct welding to the harness connectors.

  • Page 64: Troubleshooting Guide

    Troubleshooting Guide Firewood Processor 9. Troubleshooting Guide The Wallenstein Trailer wood processor is a simple and reliable If a problem remains unsolved after reading through this section, system that requires minimal maintenance. contact the local dealer, distributor or Wallenstein Equipment Inc.
  • Page 65 WP1624 Troubleshooting Guide Firewood Processor Problem Cause Solution Dull chain is finishing the cut too slowly. Sharpen or replace chain. Log falls lengthwise into splitting chamber Log dropper set too light. Set one or both gas struts to active on the log dropper. too often.

  • Page 66: Specifications

    WP1624 Specifications Firewood Processor 10. Specifications 10.1 Machine Specifications Item WP1624 Trailer Wood Processor Engine CH752 Kohler, 27 hp (20 kW) electric start Hydraulic Pump 14 US gpm (53 Lpm) / Stage 1 7.75 US gpm (29.3 Lpm) / Stage 2 4.15 US gpm (15.7 Lpm) / Stage 3 Cylinder Diameter / Stroke 4"...
  • Page 67 WP1624 Specifications Firewood Processor Item WP1624 Trailer Wood Processor Options Hydraulic log lifter, includes powered live deck lift Adjustable operators seat and platform 48" (1.2 m) Log peavey Firewood net Firewood net frame Hydraulic 8' (2.4 m) off-loading conveyor Accessories Winch-adjustable height;...

  • Page 68: Machine Dimensions

    WP1624 Specifications Firewood Processor 10.2 Machine Dimensions 5'-6" (1.67 m) 19'-4" (5.89 m) 01055 Fig. 101 – WP1624 Overall Dimensions...

  • Page 69: Common Bolt Torque Values

    WP1624 Specifications Firewood Processor 10.3 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi   cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr.

  • Page 70: Hydraulic Fitting Torque

    WP1624 Specifications Firewood Processor 10.5 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft Inches Inches N•m...

  • Page 71: Product Warranty

    Product Warranty Firewood Processor 11. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...

  • Page 72: Alphabetical Index

    12. Alphabetical Index Fluids................... 52 Foreword Adjust Block Dropper ............32 Delivery Inspection Report..........4 Adjust Wedge Height ............43 Fuel Level – Checking............35 Air Cleaner Inspection ............56 Attaching and Unhooking ............ 49 Gas Motor Safety ..............12 Grease ................
  • Page 73 Splitting ................43 Clean Suction Strainer ..........54 Adjust Wedge Height ..........43 Hydraulic Oil Filter - Changing ........55 Starting the Engine ............38 Infeed Conveyor Chain, Tensioning ....... 60 Stopping in an Emergency ........38 Live Deck Drive Chain Lubrication......... 61 Stopping Procedure..........
  • Page 76 www.wallensteinequipment.com...

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