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EMB MFG INC.
BY
EMB Manufacturing Inc.
4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146
www.embmfg.com
WX520
WX540
WX620
WX640
WX950
WX920
WX980
TRAILER WOODSPLITTERS
WX500, WX600 & WX900 SERIES
MODELS WX510, 515, 520, 520T, 530, & 540
MODELS WX615, 620, 620T, 630 & 640
MODELS WX910, 910T, 920, 930, 950, 960, 970 & 980
OPERATOR'S MANUAL
PRINTED IN CANADA
REV 171111
PART NUMBER: Z97043
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Table of Contents
Troubleshooting
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Summary of Contents for Wallenstein WX510
- Page 1 WX950 WX920 WX980 TRAILER WOODSPLITTERS WX500, WX600 & WX900 SERIES MODELS WX510, 515, 520, 520T, 530, & 540 MODELS WX615, 620, 620T, 630 & 640 MODELS WX910, 910T, 920, 930, 950, 960, 970 & 980 OPERATOR'S MANUAL PRINTED IN CANADA...
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Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY ..............3 4�7�2 BALL & COUPLer ����������������������������������������33 4�7�3 CLevIS HITCH: ��������������������������������������������34 DELIVERY INSPECTION REPORT ......4 4�8 STOrAGe �������������������������������������������������������35 SERIAL NUMBER LOCATION .........5 SERVICE AND MAINTENANCE ......36 INTRODUCTION ..........6 5�1 ServICe ���������������������������������������������������������36 WX500 SerIeS ����������������������������������������������������6 5�1�1 FLUIDS AND LUBrICANTS �������������������������36 WX600 SerIeS ����������������������������������������������������7 5�1�2 GreASING ���������������������������������������������������36 WX900 SerIeS ����������������������������������������������������7... -
Page 3: Warranty
Wallenstein Authorized Service Centre. If a difficulty develops with the product, contact the local dealer from which you purchased the unit. Only Wallenstein author- ized dealers are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. -
Page 4: Delivery Inspection Report
WALLENSTEIN TRAILER WOODSPLITTER DELIVERY INSPECTION REPORT This form must be filled out by the dealer and signed by both the dealer and the customer at the time of deliv- ery� Customer’s Name Dealer Name Address Address City, State/Province, Code City, State/Province, Code... -
Page 5: Serial Number Location
SERIAL NUMBER LOCATION Always give your dealer the serial number of your Wallenstein Trailer Woodsplitter when ordering parts or requesting service or other information� The serial number plates are generally located where indicated below� Please mark the numbers in the spaces provided for easy reference�... -
Page 6: Introduction
Engine warranty must be registered at the engine manufactures website. Keep this manual handy for frequent reference and to pass on to new operators or owners� Call your Wallenstein dealer, distributor or the factory if you need assistance, information or additional copies of the manuals�... -
Page 7: Wx600 Series
WX600 SERIES Models WX615, W615T, WX620, WX630, WX640 WX615 WX620 WX620T WX630 WX640 WX900 SERIES Models WX910, WX910T, WX920, WX930, WX950, WX960, WX970 and WX980 WX910 WX910T WX920 WX930 WX950 WX980 WX960 WX970... -
Page 8: Safety
If you have any questions not answered in this manual or require additional copies or the manual is dam- aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St� Clements, ON, N0B 2M0� Phone (519) 699-9283 or Fax (519) 699-4146�... -
Page 9: 2�1 General Safety
SAFETY 2.1 GENERAL SAFETY YOU are responsible for the SAFE operation and 1� read and understand the maintenance of your Wallenstein Trailer Wood- Operator’s Manual and all splitter� YOU must ensure that you and anyone safety signs before operat- else who is going to operate, maintain or work... -
Page 10: 2�2 Equipment Safety Guidelines
2.2 EQUIPMENT SAFETY GUIDELINES 1� Safety of the operator and bystanders is one 6� This equipment is dangerous to children and of the main concerns in designing and de- persons unfamiliar with its operation� The veloping a machine� However, every year operator should be a responsible, properly many accidents occur which could have been trained and physically able person familiar... -
Page 11: 2�3 Safety Training
2.3 SAFETY TRAINING 2.4 SAFETY SIGNS 1� Safety is a primary concern in the design and 1� Keep safety signs clean and legible at all manufacture of our products� Unfortunately, times� our efforts to provide safe equipment can be wiped out by a single careless act of an 2�... -
Page 12: 2�5 Preparation
2.5 PREPARATION 1� Never operate the tractor and machine until 4� Operate the machine only with a tractor you have read and completely understand this equipped with an approved roll-Over-Pro- manual, the Tractor and engine Operator's tective Structure (rOPS)� Manual, and each of the Safety Messages Always wear your seat belt�... -
Page 13: 2�6 Operating Safety
2.6 OPERATING SAFETY 1� Please remember it is important that you read 10� Keep your fingers and hands away from and heed the safety signs on the Woodsplitter� cracks in the log that can open while splitting� Clean or replace all safety signs if they can- not be clearly read and understood�... -
Page 14: 2�7 Hydraulic Safety
2.7 HYDRAULIC SAFETY 2.8 STORAGE SAFETY 1� Make sure that all the components in the hy- 1� Store the unit in an area away from human draulic system are kept in good condition and activity� are clean� 2� Do not permit children to play on or around the 2�... -
Page 15: 2�11 Transport Safety
2.11 TRANSPORT SAFETY 2.12 MAINTENANCE SAFETY 1� Good maintenance is your responsibility� 1� Comply with state and local laws governing highway safety and movement of machinery on Poor maintenance is an invitation to trouble� public roads� 2� Follow good shop practices� 2�... -
Page 16: 2�13 Gas Motor Safety
2.13 GAS MOTOR SAFETY 14 DO NOT crank engine with spark plug removed� If engine is flooded, place throttle in "FAST" position and crank until engine starts� BEFORE STARTING ENGINE, READ AND UNDERSTAND THE OPERATING 15� DO NOT strike flywheel with a hard object or AND MAINTENANCE INSTRUCTIONS metal tool as this may cause flywheel to shat- THAT CAME WITH YOUR ENGINE. -
Page 17: 2�14 Sign-Off Form
2.14 SIGN-OFF FORM Wallenstein follows the general Safety Standards specified by the American Society of Agricultural engineers (ASAe) and the Occupational Safety and Health Administration (OSHA)� Anyone who will be operating and/ or maintaining the Woodsplitter must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual�... -
Page 18: Safety Sign Locations
SAFETY SIGN LOCATIONS 3.1 SAFETY SIGN LOCATIONS - 3 PANEL The types of safety signs and locations on the equipment are shown in the illustration below� Safety signs are located in the same general area's across all the models covered in this manual� Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFeTY AWAreNeSS�... -
Page 19: 3�2 Safety Sign Locations - 2 Panel
3.2 SAFETY SIGN LOCATIONS - 2 PANEL The types of safety signs and locations on the equipment are shown in the illustration below� Safety signs are located in the same general area's across all the models covered in this manual� � Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFeTY AWAreNeSS�... -
Page 20: Operation
• read and understand the Operator’s Man- ual and all safety signs before operating, The Wallenstein Trailer Woodsplitter is designed to servicing, adjusting, repairing or unplugging� split any kind of wood or log� Be familiar with the machine before starting�... -
Page 21: 4�2 Machine Components
4.2 MACHINE COMPONENTS The Wallenstein WX Series Trailer Woodsplit- ter consists of a wedge or a push block, on the end of a hydraulic cylinder for splitting wood or Hydraulic logs� A gas engine mounted provides power to Cylinder a hydraulic pump� The axle frame is used as an Frame oil reservoir�... -
Page 22: 4�3 Machine Break
4.3 MACHINE BREAK-IN 4.4 PRE-OPERATION CHECKLIST Although there are no operational restrictions on efficient and safe operation of the Wallenstein the Trailer Woodsplitter when used for the first Trailer Woodsplitter requires that each operator time, it is recommended that the following me-... -
Page 23: 4�5 Controls
4.5 CONTROLS Choke Before starting to work, all operators should fa- miliarize themselves with the location and func- tion of the controls� Throttle Gas Engine: A Honda engine is used with the unit� Al- ways read the engine Operator's manual supplied with the machine for the detailed operating procedures�... - Page 24 Hydraulic Controls: retract All Woodsplitters are designed with at least one hydraulic lever to control the extending and retracting movement of the cylinder rod� extend In addition, the WX950, WX960 and WX970 have another lever to control the lifting cra- dle�...
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Page 25: 4�6 Field Operation
A Wallenstein Trailer Woodsplitter is a self-con- tained machine designed to move a wedge or a push block through wood to split it� There are several model splitters can be used in the vertical as well as horizontal configuration�... - Page 26 1� Operation: l� Move the lever toward the wood and a� Move the machine into its working position hold to advance the push block or wedge next to the wood to be split� towards the wood or log to start splitting� b�...
- Page 27 2� Stopping: a� retract the rod all the way b� release the control lever to stop the wedge� c� Slow engine rPM to low idle� d� Stop engine: 5�0 HP GC160 / GC190 - push throttle down, all others switch off ignition switch�...
- Page 28 5� Operating the Cradle: Cradle The WX950, WX960 and WX970 are designed Lower with a lifting cradle to assist the operator in rais- Cradle ing large, heavy wood or logs to the splitting raise bed on the machine� The 3-position spring-loaded-to-center-neutral cradle lever controls the flow of oil to the cradle position cylinder�...
- Page 29 6� Converting for Vertical Splitting Some models feature vertical splitting, these units are designed with a pivoting latching splitter frame that allows it to be used in the horizontal or vertical configuration� 1� Before tilting the splitter frame, secure the splitter beam stabilizer: loosen the turn handle counter clockwise, lower the stabilizer and secure it with the turn handle�...
- Page 30 All Woodsplitters come from the factory equipped with a single blade wedge� An optional 4 segment wedge is available for all splitter models (except the WX510)� Horizontal splitters require a 4 segment wedge which easily slips over the single blade�...
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Page 31: 4�7 Transporting
4.7 TRANSPORTING TRANSPORT SAFETY • Comply with state and local laws governing • Always install transport locks, pins or brackets highway safety and movement of machinery before transporting� on public roads� • Do not drink and drive� • The use of flashing amber lights is acceptable •... -
Page 32: 4�7�1 Three Wheel
4.7.1 THREE WHEEL Toplink Pin Fig.A When towing models WX950, WX960 and WX970 splitters, ensure you tow in the ele- vated position to avoid damage to the support Latchpin wheel and tow vehicle� Follow these steps : 1� Be sure all bystanders are clear of the machine�... -
Page 33: 4�7�2 Ball & Coupler
4.7.2 BALL & COUPLER The Trailer Woodsplitter should always be located on a level, dry area that is free of debris and other foreign objects� When attaching the machine to a tow unit, follow this procedure: 1� Make sure that all bystanders, especially small children, are clear of the working area�... -
Page 34: 4�7�3 Clevis Hitch
7� If your splitter is out fitted with tail lights, en- sure light wiring harness is connected to the tow vehicle� 8� route the harness and cables across the hitch to prevent snagging� Be sure to provide slack for turning� 9�... -
Page 35: 4�8 Storage
1� Clear the area of bystanders, espe- cially small children� 2� Fully retract the cylinder rod� 3� Thoroughly wash the machine using WX510 a pressure washer to remove all dirt, mud, debris and residue� 4� Inspect the wedge, cylinder rod and wear plates for damage or entangled material�... -
Page 36: Service And Maintenance
Use a Dexron 3 Automatic Transmission Fluid� Keep service area clean and dry� Be sure electrical outlets and tools are Model Capacity properly grounded� WX510, 515, 520 11 litres Use adequate light for the job at hand� WX530, 540, 630, 640 13 litres WX610, 615, 620 11 litres •... -
Page 37: 5�1�3 Service Illustration
5.1.3 SERVICE ILLUSTRATION See Service record Chart This illustration shows the general location of service points for all models in this manual� Refer to your engine instruction manual for specific maintenance instructions / requirements On a regular basis check all nuts, bolts and screws and Grease Frame Slide: in- ensure they are all properly... -
Page 38: 5�1�4 Service Record Chart
5.1.4 SERVICE RECORD CHART See Lubrication and Maintenance sections for details of service� Copy this page to continue record� Refer to your engine instruction manual for specific maintenance instructions / requirements 40 Hours or 50 Hours or 8 Hours or Daily 100 Hours or Annually Weekly Annually... -
Page 39: 5�2 Maintenance
5.2 MAINTENANCE By following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free operation� Review your engines instruction manual for specific instructions / requirements 5.2.1 CLEANING AIR CLEANER 1. Review your engines instruction manual for specific instructions / re- quirements 2�... -
Page 40: 5�2�3 Hydraulic System Oil Filter
Fig. 23 HYDRAULIC SYSTEM FILTER TROUBLE SHOOTING The Wallenstein Trailer Woodsplitter uses hydraulic power to move a hydraulic cylinder rod to split wood or logs� It is a simple and reliable system that requires minimal maintenance� In the following chart, we have listed many of the problems, causes and solutions to the problems that you may encounter�... -
Page 41: 6�1 Trouble Shooting Chart
6.1 TROUBLE SHOOTING CHART Always wear the appropriate safety gear when trouble shooting, performing maintenance or working around the machine� This includes but is not limited to: • Hard hat for protection to the head� • Face mask for protection to the face and eyes� •... -
Page 42: Specifications
SPECIFICATIONS 7.1 MECHANICAL 500 SERIES 5 & 5.5 HP WOODSPLITTERS WX510 WX515 WX520 WX520T WX530 WX540 MODeL MOUNTING TrAILer MOUNTeD HONDA eNGINe MODeL GC160 GC160 GX160 GX160 GC160 GX160 HOrSePOWer 5 HP 5 HP 5�5 HP 5�5 HP 5 HP 5�5 HP... -
Page 43: 7�2 Hydraulic Fitting Torque
7.2 HYDRAULIC FITTING TORQUE HYDRAULIC FITTING TORQUE Tightening Flare Type Tube Fittings * Recommended Nut Size Tube Size Turns To Tighten 1� Check flare and flare seat for defects Torque Value* Across (After Finger that might cause leakage� Flats Tightening) 2�... -
Page 44: Accessories
ACCESSORIES Call your dealer for pricing and availability #W4110 4 WAY SPLITTING WEDGE For models: WX515, WX520, WX520T easy to install, slip over single stationary wedge and you're ready to go! 4 way splitting wedge, Boost your productivity and make quick work out of chunks by splitting into four pieces at once�... -
Page 45: Index
INDEX ACCeSSOrIeS ������������������������������������������������44 Pre-OPerATION CHeCKLIST �����������������������22 AIr CLeANer ��������������������������������������������������39 rOD POSITION CONTrOL Lever ����������������24 BOLT TOrQUe ������������������������������������������������43 SAFeTY ��������������������������������������������������������������8 CHOKe �������������������������������������������������������������23 eQUIPMeNT SAFeTY GUIDeLINeS ����������10 CLevIS �������������������������������������������������������������34 GAS MOTOr SAFeTY ��������������������������������16 CONTrOLS ������������������������������������������������������23 GeNerAL SAFeTY ���������������������������������������9 CONverTING FOr verTICAL SPLITTING ���29 HYDrAULIC SAFeTY ���������������������������������14 CrADLe POSITION CONTrOL Lever ���������24 MAINTeNANCe SAFeTY ����������������������������15...
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