Wallenstein LXT95 Operator's Manual
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Wallenstein LXT95 Operator's Manual

Log trailer & grapple
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OPERATOR'S MANUAL
LXT95 – S/N 2E9US1116FS030006 & Up
LXT115 – S/N 2E9US1114JS060128 & Up
LXT 95 / LXT 115
Log Trailer & Grapple
Rev Jul-2021
Document Number: Z97069

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  • Page 1 OPERATOR'S MANUAL LXT95 – S/N 2E9US1116FS030006 & Up LXT115 – S/N 2E9US1114JS060128 & Up LXT 95 / LXT 115 Log Trailer & Grapple Rev Jul-2021 Document Number: Z97069...

  • Page 2: Foreword

    Trailer! Keep this manual handy for frequent reference and to pass on This manual covers the Wallenstein LXT95 and LXT115 models to new operators or owners. Call your Wallenstein dealer or designed and manufactured to meet the needs of small timber the Distributor if you need assistance, information or additional and landscaping industries.

  • Page 3: Table Of Contents

    7.5 Hydraulic Oil ............... 52 2.17 Information Decals ............. 18 7.6 Winch Accessory ............54 2.18 Replacing Damaged Safety Signs ....... 18 7.7 LXT95 Surge Brakes ........... 55 7.8 LXT115 Electric Brakes ..........56 3. Familiarization............19 3.1 Training ..............19 8.

  • Page 4: Delivery Inspection Report

    Foreword Log Trailer & Grapple 1.2 Delivery Inspection Report Wallenstein Log Trailer & Grapple To activate warranty, register your product at: www.wallensteinequipment.com This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer.

  • Page 5: Serial Number Location

    LXT95 / LXT115 Foreword Log Trailer & Grapple 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. The product information plate location is shown in the illustration.

  • Page 6: Types Of Decals On The Machine

    They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    YOU are responsible for the SAFE operation and maintenance of Indicates an imminently hazardous situation that, if not avoided, your Wallenstein product. YOU must make sure that anyone who will result in death or serious injury. This signal word is to be...

  • Page 8: Equipment Safety Guidelines

    LXT95 / LXT115 Safety Log Trailer & Grapple • Provide instructions to anyone else • Extend stabilizers to support and steady the trailer and who is going to operate the machine. boom during loading or stacking. Keep the trailer attached This equipment is dangerous to anyone to the tow vehicle.

  • Page 9: Safe Condition

    – DO NOT TRY • Before applying pressure to the system, • LXT95 Log Loader / Trailers are not intended for use or make sure all components are tight, and transport on public roadways.

  • Page 10: Welding Safety

    LXT95 / LXT115 Safety Log Trailer & Grapple 2.9 Welding Safety • DO NOT place hands or feet near moving or rotating parts. • DO NOT store, spill, or use gasoline near an open flame, • Welding repairs are to be performed by a trained welder or devices such as a stove, furnace, or water heater which with proper service instructions.

  • Page 11: Winch Safety

    LXT95 / LXT115 Safety Log Trailer & Grapple Be sure to: • Check that the winching trail is clear of obstructions so logs can be winched in easily. • Remove the wire from the spark plug when servicing • Never exceed a winching angle of ±25° from the centerline the engine or equipment to prevent accidental starting.

  • Page 12: Grapple Boom Safety

    LXT95 / LXT115 Safety Log Trailer & Grapple 2.13 Grapple Boom Safety - Workers are not exposed to incoming or runaway logs or other debris Operator Safe Area - The area is kept free from buildup of bark and other...
  • Page 13 LXT95 / LXT115 Safety Log Trailer & Grapple 1. Operator Safe Area The area outside of the Work Zone is designated a Safe Area for coworkers. 2. Work Zone Injury may occur from heavy material falling / dropping in this area. Material on a...
  • Page 14 LXT95 / LXT115 Safety Log Trailer & Grapple 2.14.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance information ASABE S318 Safety for Agricultural Field Equipment in this manual.

  • Page 15: Safety Sign Explanations

    (or right-hand) panel shows the Think SAFETY! Work SAFELY! message (how to avoid the hazard). Hazard How to avoid the hazard 50 ft (15 m) 01614 Fig. 3 – Safety Decal Locations (LXT95 model shown, however LXT115 is same)
  • Page 16 LXT95 / LXT115 Safety Log Trailer & Grapple 01614 Fig. 4 – Safety Decal Locations (LXT95 model shown, however LXT115 is same)

  • Page 17: Safety Sign Explanations

    LXT95 / LXT115 Safety Log Trailer & Grapple 2.16 Safety Sign Explanations 4. CAUTION! Refer to the operator's manual. Read 1. WARNING! ALL operating instructions in the manual. Learn the meaning of ALL Serious injury or death from safety signs on the machine before...

  • Page 18: Information Decals

    LXT95 / LXT115 Safety Log Trailer & Grapple 7. Caution! IMPORTANT! If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always Hydraulic fluid under pressure. In the be replaced if they become damaged, are removed, or event of a leak, shut machine down.

  • Page 19: Familiarization

    LXT95 / LXT115 Familiarization Log Trailer & Grapple 3. Familiarization 3.1 Training 3.3 Operator Orientation Each operator must be trained in the proper set-up and operating procedures prior to being allowed to operate the IMPORTANT! The directions for left-hand, right-hand, machine.

  • Page 20: Machine Components

    LXT95 / LXT115 Familiarization Log Trailer & Grapple 3.4 Machine Components LXT95 01618 LXT115 01619 Fig. 5 – LXT Trailers LXT95 LXT115 1. Bunk Posts–Removable, Self-centering 1. Safety Chains 2. Sliding Axle (Hydraulic) 2. Hitch Coupler 3. Safety Back Guard 3.
  • Page 21 20. Hydraulic Oil Reservoir—4.6 US gal 5. Main Boom Cylinder 13. Stabilizer (17.5 L) 6. Main Boom 14. Slew Assembly 21. Honda® GX270 (LXT115) 7. Dipper Boom Cylinder 15. Honda® GX200, Rope Start (LXT95) 8. Dipper Boom 16. Pressure and Return Lines...
  • Page 22 LXT95 / LXT115 Familiarization Log Trailer & Grapple 01630 Fig. 7 – Hydraulic Winch Option 1. Control Valve 2. Two-speed Winch 3. Top Pulley and Cable Guide 4. Winch Clutch/Speed Select Lever 5. Synthetic Winch Rope with Grab Hook 6. Access Step...

  • Page 23: L400 Log Boom/Grapple Three Point Hitch Adaptor

    Familiarization Log Trailer & Grapple 3.5 L400 Log Boom/Grapple Three The L400 adapter can mount either the LXT95 or LXT115 grapple boom. The L400 / LXT95 combination requires a Point Hitch Adaptor minimum 40 hp and the LXT115 combination requires a 60 hp.

  • Page 24: Controls

    The control panel can swivel to either side to allow operation from either side of the trailer tongue. Auxiliary valves (when equipped) for winch, sliding axle (LXT95) and hydraulic articulated tongue (LXT115) are mounted on front of the control panel.
  • Page 25 LXT95 / LXT115 Controls Log Trailer & Grapple 1. Left-hand Stabilizer 4. Dipper Boom Raise/Lower, Grapple Rotate Stabilizer lower–push the lever forward to Dipper boom raise–push the lever forward to lower the stabilizer. raise the dipper boom. Stabilizer raise–pull the lever back to raise Dipper boom lower–pull the lever back to...

  • Page 26: Hydraulic Power Pack

    The choke lever opens and closes the choke valve in the 4.2.1 Engine Controls carburetor. LXT95 Grapple power packs are equipped with a Honda® • Place the choke lever in the CLOSED position (3) when GX200 engine. LXT115 models are equipped with a Honda starting a cold engine.
  • Page 27 LXT95 / LXT115 Controls Log Trailer & Grapple Throttle Lever Hydraulic Reservoir 4.2.2 This lever controls the engine speed. Move the lever side to side The hydraulic reservoirs for each model of power pack feature a to increase or decrease engine rpm. Always operate the wood dip stick with high and low indicators and a spin on filter.

  • Page 28: Bunk Posts

    LXT95 / LXT115 Controls Log Trailer & Grapple 4.3 Bunk Posts 4.4 Hydraulic Sliding Tandem Axle The bunk posts are designed to hold and secure heavy loads, (LXT95 only) however are easily removed if required. To remove, lift straight The sliding tandem axle adjusts tongue weight and can be used up and out.

  • Page 29: Articulated Trailer Tongue

    LXT95 / LXT115 Controls Log Trailer & Grapple Increasing trailer tongue weight Decreasing trailer tongue weight 4. At the auxiliary control valve, push the left-hand lever 6. Pull the valve lever back towards you to move the axle forward to move the tandem axle back on the frame.

  • Page 30: Hydraulic Winch

    LXT95 / LXT115 Controls Log Trailer & Grapple 4.6 Hydraulic Winch • Connect the hydraulic hoses for the Articulated Tongue to tractor supply and return remote connections. (Option) • Pull the hitch pin, then use the tractor's remote hydraulic control to rotate the trailer tongue.

  • Page 31: Braking Systems

    4.7 Braking Systems The winch drive has a three-position lever to control the gear Trailer brakes help to control the trailer and its load. The LXT95 speed. The decal indicates winch drive positions. Log Loader / Trailer is not intended for use or transport on public roadways.
  • Page 32 LXT95 / LXT115 Controls Log Trailer & Grapple The LXT95 surge brake system has a lockout on the trailer tongue. Flip the lockout latch over, keeps the surge mechanism from operating during transport. This feature is handy when travelling off road over rough terrain, preventing brakes from activating during bumping and jarring.

  • Page 33: Machine Setup

    LXT95 / LXT115 Machine Setup Log Trailer & Grapple 5. Machine Setup Use the tow vehicle to position the grapple and trailer at the • Check for leaks or damage to the engine, all hoses and work site. hydraulic components. Repair as required.

  • Page 34: Operating Instructions

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6. Operating Instructions • Keep the working area clean and free of debris to prevent The operator is responsible to be familiar with and follow all tripping. Operate only on level ground.

  • Page 35: Machine Break-In

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.3 Machine Break-In 6.4 Pre-start Checks Although there are no operational restrictions on the Wood Items to Check Processor when used for the first time, it is recommended that the following mechanical items be checked: Boom and Grapple After 1–5 hours of operation:...

  • Page 36: Engine Oil Level Check

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.5 Engine Oil Level Check 6.6 Fuel Level Check Check engine oil level daily. Check the fuel level daily. Check with the machine parked on level ground and the engine Starting with a full tank helps to eliminate or reduce operating stopped.

  • Page 37: Starting The Engine

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.7 Starting the Engine CAUTION! Before starting engine, review the operating and maintenance instructions in the engine manual. W019 00191 Fig. 32 – Engine Throttle CAUTION! 1. Throttle Lever Hearing loss hazard. Prolonged exposure to loud noise may cause permanent hearing loss.

  • Page 38: Stopping

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.9 Load Distribution 5. Leave the engine operating at low throttle for a few minutes to allow it to warm up. Gradually push the choke control lever open (to the left) as the engine warms.

  • Page 39: Loading

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.10 Loading 6. Close grapple and lift the log. If the log is not reasonably balanced, then lower the log and reposition the grapple for a more balanced hold. WARNING! 7. Slowly lift the log high enough to clear the bunk posts.

  • Page 40: Unloading And Stacking Logs

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.11 Unloading and Stacking Logs 10. Carefully lower the log on to the trailer and release log. 11. Repeat picking with the next logs until loaded. Review page 34. • Extend stabilizers to support frame during loading and unloading.
  • Page 41 LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 8. Carefully lower the log to the ground and release. IMPORTANT! Place grapple at the log center of gravity to keep it balanced when rotating, lifting, and swinging. 2. Rotate the grapple as required until it is at right angles to the length of the log.

  • Page 42: Operating Hints

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.12 Operating Hints Working on Slopes Park at the top of the slope and winch logs to your position. Review Jobsite Safety on page 34. Make sure that the area is clear, and the ground is firm and level.

  • Page 43: Transporting

    LXT95 Off-road Trailers 1. Be sure the trailer is hitched positively to the vehicle and a IMPORTANT! LXT95 Log Loader / Trailer is not intended for retainer is used through the drawbar. use or transport on public roadways. Therefore, it does not 2.

  • Page 44: Storage

    LXT95 / LXT115 Operating Instructions Log Trailer & Grapple 6.14 Storage 6.14.1 Grapple / three-point hitch Follow this procedure for grapple / L400, 3-point hitch equipped Storage Safety before storing: • Store the unit in an area away from human activity.

  • Page 45: Service And Maintenance

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7. Service and Maintenance • When performing any service or maintenance work WARNING! always wear proper PPE for the job. • Where replacement parts are necessary, genuine factory Risk of serious personal injury. Stop engine...

  • Page 46: Grease Points

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.2 Grease Points Use the table below and the following illustrations to locate grease points on the log boom, trailer, and grapple. Look for this decal on your machine. It indicates a grease point and the interval in hours.
  • Page 47 LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple LXT95 Fig. 50 – LXT95 Log Boom and Trailer Grease Points...
  • Page 48 LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple LXT1 15 Fig. 51 – LXT115 Log Boom and Trailer Grease Points...
  • Page 49 LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple Fig. 52 – Log Grapple Grease Points 01730 Fig. 53 – Winch Option Grease Point...

  • Page 50: Maintenance Schedule

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.3 Maintenance Schedule Refer to your engine instruction manual for specific maintenance instructions / requirements. Perform at time shown or hour interval, Every 8 hours or Every 50 hours Every 100 hours whichever comes first.

  • Page 51: Engine Air Cleaner

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.4 Engine Air Cleaner Inspection Remove the air cleaner cover and inspect the filter elements. Check air filter every 40 hours of operation. Change air filter Clean or replace dirty filter elements. Always replace damaged elements at 100 hours of operation or annually.

  • Page 52: Hydraulic Oil

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.5 Hydraulic Oil 7.5.1 Hydraulic Oil, Changing The drain plug is located at the bottom of the hydraulic tank. Check hydraulic oil level every 50 hours. Allow the machine to cool before changing the oil. Hot oil can cause burns if it contacts exposed skin.
  • Page 53 LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.5.2 Hydraulic Filter, Changing Change the hydraulic oil every 100 hours or annually. The filter is located below the control panel. Follow this procedure to change out the filter: Allow the machine to cool before beginning. Hot oil can cause burns if it contacts exposed skin.

  • Page 54: Winch Accessory

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.6 Winch Accessory Strength Steel winch rope can stand more abrasion. It can be pulled over obstacles and rough terrain without fear of damage to the rope CAUTION! itself. If winching primarily in muddy, rocky, or sandy conditions a steel rope may be a better fit.

  • Page 55: Lxt95 Surge Brakes

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.7 LXT95 Surge Brakes Brake Adjustment 1. Raise the trailer and secure on adequate jack stands. Make IMPORTANT! Repair and maintenance of the brakes should sure the wheels and drums can rotate freely.

  • Page 56: Lxt115 Electric Brakes

    LXT95 / LXT115 Service and Maintenance Log Trailer & Grapple 7.8 LXT115 Electric Brakes Brake Adjustment 1. Raise the trailer and secure on adequate jack stands. Make IMPORTANT! Repair and maintenance of the brakes should sure the wheels and drums can rotate freely.

  • Page 57: Troubleshooting

    Refer to the engine owner's manual found in the manual tube. If a problem persists after reading through the Troubleshooting section, contact the local dealer, distributor or Wallenstein Equipment. Have the machine serial number ready. Problem...

  • Page 58: Specifications

    LXT95 / LXT115 Specifications Log Trailer & Grapple 9. Specifications 9.1 Machine Specifications Model LXT95 LXT115 Load Capacity 5,000 lb (2 268 kg) 11,500 lb (5 216 kg) Lift Capacity 800 lb (363 kg) 1,200 lb (544 kg) Engine 196 cc Honda™ GX200 270 cc Honda™...

  • Page 59: Common Bolt Torque Values

    LXT95 / LXT115 Specifications Log Trailer & Grapple 9.3 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi   cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise.

  • Page 60: Hydraulic Fitting Torque

    LXT95 / LXT115 Specifications Log Trailer & Grapple 9.4 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From 1. Check flare and flare seat for defects that might Size Torque value Across Finger Tight cause leakage.

  • Page 61: Product Warranty

    Log Trailer & Grapple 10. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...
  • Page 62 Serial number ������������������������������������������������������������������������ 5 Decreasing trailer tongue weight ����������������������������������� 29 Service and Maintenance���������������������������������������������������� 45 Increasing trailer tongue weight ������������������������������������� 29 Hydraulic Oil ������������������������������������������������������������������ 52 Hydraulic Winch Option������������������������������������������������������� 30 LXT95 Surge Brakes ����������������������������������������������������� 55 Control Valve ����������������������������������������������������������������� 30 LXT115 Electric Brakes ������������������������������������������������� 56...
  • Page 63 Maintenance Schedule �������������������������������������������������� 50 Rope Replacement �������������������������������������������������������� 54 Storing Lubricants ���������������������������������������������������������� 45 Sign-off form ������������������������������������������������������������������������ 14 Specifications ���������������������������������������������������������������������� 58 Accessories ������������������������������������������������������������������� 58 Common Bolt Torque Values ����������������������������������������� 59 Hydraulic Fitting Torque ������������������������������������������������� 60 Machine Specifications �������������������������������������������������� 58 Wheel Lug Torque ���������������������������������������������������������� 60 Starter ���������������������������������������������������������������������������������...
  • Page 64 www.wallensteinequipment.com...

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