Wallenstein WP525 Operator's Manual
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Wallenstein WP525 Operator's Manual

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OPERATOR'S MANUAL
WP 525
Firewood Processor
Rev Dec-2022
Part Number: Z97159_En

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Summary of Contents for Wallenstein WP525

  • Page 1 OPERATOR'S MANUAL WP 525 Firewood Processor Rev Dec-2022 Part Number: Z97159_En...

  • Page 2: Table Of Contents

    WP525 Firewood Processor Table of Contents 1. Foreword ...............3 6.12 Trailer-Tongue Pivot ..........35 1.1 Introduction .............. 3 6.13 Entry Chute ............. 37 1.2 Delivery Inspection Report ........4 6.14 Exit Chute ............... 38 1.3 Serial Number Location ..........5 6.15 Adjust a Support Stand ...........

  • Page 3: Foreword

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your local Wallenstein dealer or the distributor if you need assistance, information, or additional copies of the manuals.

  • Page 4: Delivery Inspection Report

    Firewood Processor 1.2 Delivery Inspection Report Wallenstein WP525 Firewood Processor To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer.

  • Page 5: Serial Number Location

    WP525 Foreword Firewood Processor 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the following illustration. Record the serial number of your product here:...

  • Page 6: Types Of Decals On The Machine

    They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    YOU are responsible for the SAFE operation and maintenance DANGER – of your Wallenstein product. YOU must make sure that you Indicates an imminently hazardous situation that, if not avoided, and anyone else who is going to use, maintain, or work around will result in death or serious injury.

  • Page 8: Safety Rules

    • Prolonged exposure to loud noise may Safety is a primary concern in the design and manufacture of cause permanent hearing loss. Power Wallenstein products. Unfortunately, efforts to provide safe equipment with or without a vehicle equipment can be wiped out by a single careless act.

  • Page 9: Equipment Safety Guidelines

    WP525 Safety Firewood Processor 2.6 Safe Condition • Do not touch hot engine parts, the muffler cover, hoses, engine body, or engine oil during operation or after the engine is turned off. Contact with hot surfaces may cause References are made to safe condition throughout this manual.

  • Page 10: Safety Training

    WP525 Safety Firewood Processor 2.7 Safety Training An untrained operator can cause serious injury or death to themselves or others. Review the safety instructions with all users annually. The Sign-Off Form on page 11 can be used to keep a training record.

  • Page 11: Sign-Off Form

    WP525 Safety Firewood Processor 2.8 Sign-Off Form The design and manufacture of this product conforms to the applicable provisions in the following standards: Everyone who uses this machine must read and thoroughly • ISO 4254-1:2013, Agricultural machinery - Safety - Part 1: understand all safety, operation, and maintenance information General requirements.

  • Page 12: Work Site

    Firewood Processor 2.9 Work Site 2.9.2 Create a Safe Work Area The WP525 firewood processor is designed for a person to winch, cut-to-length, and split logs for firewood. Review and CAUTION! follow the instructions for safe operation of the machine. Also, review the safety guidelines included with your chain saw.
  • Page 13 WP525 Safety Firewood Processor The following illustration is an example of a safe work area. Not 3. Hazard Zone – The area between the Operator Zone and the all work areas are the same, but the principles presented here Work Zone. Only people directly involved with the work who can be applied to any work area.

  • Page 14: Safety Signs

    WP525 Safety Signs Firewood Processor 3. Safety Signs WARNING! Risk of personal injury. Replace safety signs that are removed, damaged, or illegible. If a part with a safety sign on it is replaced, a new safety sign must be applied.

  • Page 15: Safety Sign Locations

    WP525 Safety Signs Firewood Processor 3.1 Safety Sign Locations The numbers correspond with the Safety Sign Explanations on page 17. 01772 Figure 3 – Safety sign locations – RH side...
  • Page 16 WP525 Safety Signs Firewood Processor 01773 Figure 4 – Safety sign locations – LH side...

  • Page 17: Safety Sign Explanations

    WP525 Safety Signs Firewood Processor 3.2 Safety Sign Explanations 4. Warning! Impact and crush hazards 1. Caution! Never hold the log stabilizer by hand. Impact hazard Keeps hands and arms clear of this area. Make sure that the The log stabilizer is heavy and gravity latch is secure during causes it move.
  • Page 18 WP525 Safety Signs Firewood Processor 8. Warning! 12. Caution! High-pressure injection hazard Pinch point hazard Hydraulic fluid is under pressure. In the When folding or unfolding a chute, event of a leak, turn off the machine. Do be aware of the pinch points. Use the not use your bare hands to check for handle on the side of the chute.

  • Page 19: Replace A Safety Sign

    3.3 Replace a Safety Sign • Always replace safety signs that are missing or have become illegible. Replacement safety signs are available through your local Wallenstein Equipment dealer or distributor. • Keep the safety signs clean and legible at all times.

  • Page 20: Familiarization

    Familiarization Firewood Processor 4. Familiarization Your WP525 firewood processor is designed to process logs 4.3 Operator Orientation into firewood. Use the winch to pull a log up the entry chute, through the log chute, to the log-length guide. Use a chain saw IMPORTANT! Unless otherwise specified, the left hand to cut the log to the required length.

  • Page 21: Machine Components

    WP525 Familiarization Firewood Processor 4.4 Machine Components 01774 Figure 6 – Machine components 1. Entry chute 10. Engine (includes a spark arrestor) 19. Operator's Manual container 2. Winch strap 11. Wheel (1 of 2) 20. Winch 3. Log chute 12. Tachometer and hour meter 21.

  • Page 22: Controls

    WP525 Controls Firewood Processor 5. Controls WARNING! STOP Do not operate the machine until you are thoroughly familiar with the position and function of the various controls. Read the operator’s manual thoroughly. Your safety is involved! W065 5.1 Engine Controls...

  • Page 23: Tachometer And Hour Meter

    WP525 Controls Firewood Processor 5.1.3 Rewind Start 5.3 Hydraulic Controls WARNING! The machine has two hydraulic control levers that are located on the operator control panel. Fast retraction of the starter cord (called kickback) pulls your hand and arm toward the engine faster than you can let go of the handle.

  • Page 24: Log-Length Guide

    WP525 Controls Firewood Processor 5.3.2 Winch Control 5.4 Log-length Guide The winch control has the following functions: The log-length guide is located on the LH side of the splitter. An operator can select the desired log length. For instructions, see Wind Set the Log-length Guide on page 39.

  • Page 25: Operating Instructions

    WP525 Operating Instructions Firewood Processor 6. Operating Instructions Read and understand all of the operating instructions before • Use care when pulling logs from a pile. The logs can roll using the machine. when you attach a rope or while being pulled. Use a tool to position or handle logs (for example, a hookaroon or peavey).

  • Page 26: Pre-Start Checklist

    WP525 Operating Instructions Firewood Processor 6.2 Pre-Start Checklist 6.3 Machine Break-In Complete the following before you start the machine the first Although there are no operational restrictions on the machine time and every time thereafter: when it is used for the first time, the following process is...

  • Page 27: Engine Operation

    WP525 Operating Instructions Firewood Processor 6.4 Engine Operation • Examine the muffler periodically to make sure that it is functioning effectively. Repair or replace a worn or leaking muffler. CAUTION! • Use fresh gasoline (less than three months old). Stale fuel...
  • Page 28 WP525 Operating Instructions Firewood Processor 6.4.2 Check the Engine Fuel Level 6.4.3 Add Fuel to the Engine Check the engine fuel level before each use. The engine requires clean, fresh, unleaded gasoline with a pump octane rating of 87 or higher (research octane number [RON] Starting work with a full tank helps to eliminate or reduce of 91 or higher).
  • Page 29 WP525 Operating Instructions Firewood Processor 6.4.4 Check the Engine Oil Level 6.4.5 Add Oil to the Engine IMPORTANT! For more information about engine oil, see IMPORTANT! For more information about engine oil, see the engine manufacturer's manual and Engine Oil on page...

  • Page 30: Hydraulic System Operation

    WP525 Operating Instructions Firewood Processor 6.5 Hydraulic System Operation 6.5.2 Check the Hydraulic Fluid Level A hydraulic system is a closed-loop system that uses IMPORTANT! Do not operate the machine if the hydraulic pressurized automatic transmission fluid (ATF) to provide power fluid level is low.

  • Page 31: Chain Saw Operation

    WP525 Operating Instructions Firewood Processor 6.6 Chain Saw Operation A chain saw (not included with the machine) is required to process logs into firewood. Before a chain saw can be installed in the holder, a universal adapter plate must be installed.
  • Page 32 WP525 Operating Instructions Firewood Processor • Chain lubrication prolongs the life of the saw and increases Procedure: safety. 1. Remove the chain-sprocket cover nuts from your chain • Sharpen the saw chain if you see any of the following saw. Some chain saws feature captive guide bar nuts in conditions: the chain-sprocket cover.

  • Page 33: Start The Machine

    WP525 Operating Instructions Firewood Processor 6.7 Start the Machine 7. Close the draw latch over the catch on the adapter. This secures the chain saw to the holder. WARNING! Fast retraction of the starter cord (called kickback) pulls your hand and arm toward the engine faster than you can let go of the handle.

  • Page 34: Stop The Machine

    WP525 Operating Instructions Firewood Processor 6.8 Stop the Machine 6.10 Process Logs into Firewood IMPORTANT! Do not choke the carburetor to stop the IMPORTANT! Once every hour of operation, remove all engine. wood chips and saw dust that are on the machine and on the ground below the machine.

  • Page 35: Set Up The Machine

    WP525 Operating Instructions Firewood Processor 6.11 Set Up the Machine 6.12 Trailer-Tongue Pivot The trailer tongue pivots to move the ball-mount hitch coupler WARNING! away from the entry chute. Always use the machine outdoors and park 6.12.1 Pivot the Trailer Tongue...
  • Page 36 WP525 Operating Instructions Firewood Processor The numbers correspond with the step numbers under Set Up the Machine on page 35. 01810 Figure 24 – Set up the machine...

  • Page 37: Entry Chute

    WP525 Operating Instructions Firewood Processor 6.13 Entry Chute 6.13.2 Fold Up the Entry Chute Use the winch to pull logs up the entry chute and into the IMPORTANT! Before lifting the bottom of the entry chute, machine. make sure that it is not stuck in the ground. If you lift the bottom of the entry chute when it is stuck in the ground it 6.13.1 Unfold the Entry Chute...

  • Page 38: Exit Chute

    WP525 Operating Instructions Firewood Processor 6.14 Exit Chute 6.14.2 Fold Up the Exit Chute 1. Remove the linchpin from the tab on the RH side of the The splitter pushes the firewood up the exit chute and out of the wedge guard.

  • Page 39: Adjust A Support Stand

    WP525 Operating Instructions Firewood Processor 6.15 Adjust a Support Stand 6.16 Set the Log-length Guide Two support stands provide stability during machine operation. Set the log-length guide to the desired log length for consistent Each support stand has a base that can be set to the raised or saw cuts.

  • Page 40: Set The Wedge Height

    WP525 Operating Instructions Firewood Processor 6.17 Set the Wedge Height Procedure: 1. Unfold the exit chute. For instructions, see Unfold the Exit Chute on page 38. WARNING! 2. Place the machine in a safe condition. Use extreme care when handling the wedge.
  • Page 41 WP525 Operating Instructions Firewood Processor 01763 Figure 33 – Wedge height settings 1. 4½ in (11 cm) wedge-height holes 2. 3½ in (9 cm) wedge-height holes...

  • Page 42: Winch Operation

    WP525 Operating Instructions Firewood Processor 6.18 Winch Operation • Never engage or disengage the winch gear if the winch is under load, winch rope is under tension, or the drum is moving. Use the winch to pull logs into the machine.
  • Page 43 WP525 Operating Instructions Firewood Processor • Never exceed a winch angle of ±25° from the centerline • When using a snatch block (self-releasing pulley), be aware of the machine. If you are unsure of the winch angle, of the danger zone that is created between the log, snatch reposition the machine or use a snatch block (self-releasing block, and machine.
  • Page 44 WP525 Operating Instructions Firewood Processor 6.18.2 Winch a Log WARNING! Before using the winch, read and understand the information under Winch Safety on page 42. 01214 If a 48 inch (1.2 m) winch strap does not fit around Figure 36 – Winch strap the log, the log diameter is too big to fit through the machine.
  • Page 45 WP525 Operating Instructions Firewood Processor 6.18.3 Position the First Log WARNING! The log stabilizer is heavy! Never attempt to push a log through the log stabilizer opening by hand. The log stabilizer could drop suddenly and cause serious injury. Always use the appropriate procedure and tools to push or pull a log through the opening.
  • Page 46 WP525 Operating Instructions Firewood Processor 01793 Figure 40 – Position the log in the machine...
  • Page 47 WP525 Operating Instructions Firewood Processor 6.18.4 Position the Next Log 6.18.5 Position the Last Log The log in the machine is repeatedly cut and becomes too short CAUTION! to pull forward with the winch. At this point, use the winch to pull another log into the machine.

  • Page 48: Cut A Log

    WP525 Operating Instructions Firewood Processor 6.19 Cut a Log 6.20 Split a Log WARNING! CAUTION! Read and understand the chain saw Risk of pinching or crushing manufacturer's manual and follow all safety hazard! Never reach into the instructions. splitting cradle to reposition a log.

  • Page 49: Firewood Discharge

    WP525 Operating Instructions Firewood Processor 6.21 Firewood Discharge Firewood is pushed off the end of the exit chute during machine operation. Each time the splitter splits a log, the split wood pushes the previously split wood up the exit chute.

  • Page 50: Transport

    5. Pull back and hold the splitter control to retract the push A rear light kit accessory is available. For more information, block. contact your local Wallenstein Equipment dealer or distributor. 6. Move the hydraulic controls to neutral. 7. Stop the machine.

  • Page 51: Remove Firewood From The Exit Chute

    WP525 Transport Firewood Processor 01775 Figure 46 – Transport position 7.3 Remove Firewood from the Exit 4. Step up onto the step. Continue to hold the exit-chute handle while on the step. Chute 5. Push the firewood up and out of the exit chute by hand.

  • Page 52: Trailer Jack

    WP525 Transport Firewood Processor 7.4 Trailer Jack 7.4.2 Stow the Trailer Jack 1. Support the machine to remove weight from the jack. The trailer jack supports the machine when it is not attached to a tow vehicle. 2. Turn the handle counterclockwise to raise the jack leg.

  • Page 53: Attach To A Tow Vehicle

    WP525 Transport Firewood Processor 7.5 Attach to a Tow Vehicle 10. If the machine has a light kit installed, complete the following: a. Connect the light-bar cable harness to the tow vehicle. WARNING! Make sure that the cables are long enough to make turns without tension and do not drag on the ground.

  • Page 54: Storage

    WP525 Storage Firewood Processor 8. Storage At the end of the season or when the machine is not going to 4. Do one of the following: be used for an extended period of time, completely inspect all - If the machine will be in storage for one to three of the major systems.

  • Page 55: Remove The Machine From Storage

    WP525 Storage Firewood Processor 8.3 Remove the Machine from Storage 1. Complete the Pre-Start Checklist on page 26. 2. Complete the required maintenance. For maintenance requirements, see the Maintenance Schedule on page 58. 01803 Figure 50 – Storage position...

  • Page 56: Service And Maintenance

    WP525 Service and Maintenance Firewood Processor 9. Service and Maintenance Regular preventive maintenance can improve performance and Place the machine in a safe condition before you start any prolong the life of the machine. Machine maintenance is your service or maintenance: responsibility.

  • Page 57: Fluids And Lubricants

    WP525 Service and Maintenance Firewood Processor 9.2.3 Engine Fuel • Check all of the fasteners after the work is complete. Tighten any loose bolts, nuts, or screws. For complete fuel information and use at high altitudes, see • Check all electrical and fuel connections to make sure the engine manufacturer's manual.

  • Page 58: Maintenance Schedule

    WP525 Service and Maintenance Firewood Processor 9.3 Maintenance Schedule IMPORTANT! For more information, see the engine manufacturer's manual. Complete maintenance tasks at the specified time or hour interval, whichever comes first. Once every hour during operation, remove all wood chips and saw dust from the machine and below the machine.

  • Page 59: Grease Points

    WP525 Service and Maintenance Firewood Processor 9.4 Grease Points Grease points Location – every 50 hours or annually • Use a hand-held grease gun for all greasing. • Wipe each grease fitting with a clean cloth before greasing Chain-saw holder to avoid injecting dirt and grit.

  • Page 60: Change The Hydraulic Fluid And Filter

    WP525 Service and Maintenance Firewood Processor 9.5 Change the Hydraulic Fluid and The drain plug is located on the bottom of the machine, on the RH side of the hydraulic fluid reservoir, below the filter. The drain Filter plug must be removed to fully drain the fluid.

  • Page 61: Clean The Engine Air Filter

    For information about the correct replacement synthetic winch 4. Gently tap the air filter on a hard surface to loosen and rope, see the Wallenstein Equipment Parts remove dust and debris. Manual. 5. If the air filter is excessively dirty or damaged, replace it W094 with a new air filter.

  • Page 62: Tire Maintenance And Safety

    WP525 Service and Maintenance Firewood Processor 9.9 Wash the Machine d. Starting at one end of the rope, push the rope strands together to open them up and rinse between them. e. Work your way through the entire rope until the clean IMPORTANT! Using harsh chemicals can damage the rope is laying on the towel.

  • Page 63: Troubleshooting

    If you encounter a problem that is difficult to solve, even after WARNING! reading this information, please contact your local dealer, the distributor, or Wallenstein Equipment. Before you call, please Before troubleshooting, read and understand the have the serial number for your product handy.

  • Page 64: Specifications

    WP525 Specifications Firewood Processor 11. Specifications For engine specifications, see the engine manufacturer's manual. For available accesories, go to WallensteinEquipment.com. 11.1 Machine Specifications Parameter Specification Engine make / model / displacement / horsepower Vanguard®/ 203 cc / 6.5 hp Fuel tank capacity 0.82 US g (3.1 L)

  • Page 65: Bolt Torque

    WP525 Specifications Firewood Processor 11.3 Bolt Torque IMPORTANT! If you replace hardware, use fasteners of Imperial Bolt Torque Specifications the same grade. Torque Bolt SAE Gr. 2 SAE Gr. 5 SAE Gr. 8 Diameter IMPORTANT! The torque specifications in these tables lbf•ft...

  • Page 66: Hydraulic Fitting Torque

    WP525 Specifications Firewood Processor 11.4 Hydraulic Fitting Torque Hydraulic Fitting Torque Specifications Tighten flare-type tube fittings: Hex size Tube size across Flats from finger 1. Check the flare and flare seat for defects that might flats Torque tight cause leaks.

  • Page 67: Product Warranty

    Product Warranty Firewood Processor 12. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...

  • Page 68: Index

    WP525 Index Firewood Processor 13. Index Equipment safety guidelines ������������������������������������������������� 9 Exit chute Alert symbol �������������������������������������������������������������������������� 7 Fold up ��������������������������������������������������������������������������� 38 Unfold ���������������������������������������������������������������������������� 38 Ball-mount hitch Connect ������������������������������������������������������������������������� 53 Familiarization ��������������������������������������������������������������������� 20 Disconnect ��������������������������������������������������������������������� 53 Machine components����������������������������������������������������� 21 Break-in, machine ��������������������������������������������������������������� 26 New operator �����������������������������������������������������������������...
  • Page 69 WP525 Index Firewood Processor Inspection checklist, dealer ��������������������������������������������������� 4 Replace engine fuel ������������������������������������������������������������ 54 Instructions, operating ��������������������������������������������������������� 25 Replace safety signs ����������������������������������������������������������� 19 Introduction ��������������������������������������������������������������������������� 3 Rules, safety ������������������������������������������������������������������������� 8 Last log, position ����������������������������������������������������������������� 47 Safe condition �����������������������������������������������������������������9, 56 Log-length guide ����������������������������������������������������������������� 24 Safety ������������������������������������������������������������������������������������...
  • Page 70 WP525 Index Firewood Processor Split logs������������������������������������������������������������������������������ 48 Splitter control ��������������������������������������������������������������������� 23 Standards �����������������������������������������������������������������������������11 Start chain saw�������������������������������������������������������������������� 33 Starter-cord handle, engine������������������������������������������������� 23 Start machine ���������������������������������������������������������������������� 33 Step ������������������������������������������������������������������������������������� 24 Stop machine ���������������������������������������������������������������������� 34 Emergency��������������������������������������������������������������������� 34 Storage�������������������������������������������������������������������������������� 54 Place machine ��������������������������������������������������������������� 54 Remove machine �����������������������������������������������������������...
  • Page 71 WP525 Index Firewood Processor...
  • Page 72 WallensteinEquipment.com...

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