Related Manuals for Danfoss H1P 045
Summary of Contents for Danfoss H1P 045
- Page 1 Technical Information H1 Axial Piston Single Pumps Size 045/053 powersolutions.danfoss.com...
- Page 2 November 2015 Master Model Code changes. 0900 September 2014 MDC, CCO, and Swash Angle Sensor options added Mar 2014 Converted to Danfoss laylout - DITA CMS Apr 2013 FDC option added Mar 2013 AC section updated Nov 2012 AC added...
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Page 3: Table Of Contents
Technical specifications H1 Pump General Specification..............................5 Technical data H1P 045/053.................................5 Operating parameters H1P 045/053............................6 Fluid Specifications ..................................6 External radial shaft loads, H1P 045/053..........................7 Bearing life H1 045/053.................................. 8 Mounting flange loads, H1P 045/053............................8 Charge pump..................................... 9 Charge Pump Selection................................9 Charge pump flow and power curves, 12 cm³......................... - Page 4 Filtration Suction filtration, option L for H1P 045/053 S........................62 Remote full flow charge pressure filtration, option P for H1P 045/053 S (for endcap option F).......63 External full flow charge pressure filtration, option E for H1P 045/053 S..............64 11063344 | BC00000059en-US1001 ©...
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Page 5: H1 Pump General Specification
The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see H1P 045/053 Operating Parameters. -
Page 6: Operating Parameters H1P 045/053
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Technical specifications Operating parameters H1P 045/053 Feature Size 045 Size 053 500 min (rpm) Minimum for internal charge supply Input speed (at minimum charge/ 500 min (rpm) Minimum for external charge supply... -
Page 7: External Radial Shaft Loads, H1P 045/053
P301 168 = shaft moment L = flange distance = external force to the shaft Thrust loads should be avoided. Contact Danfoss Power Solutions in the event thrust loads are anticipated. 11063344 | BC00000059en-US1001 | 7 © Danfoss | May 2017... -
Page 8: Bearing Life H1 045/053
0° or 180° as shown in the figure. Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (R ) or the pump swashplate is positioned on one side of center all or most of the time. -
Page 9: Charge Pump
Multiple low speed high torque motors • High input shaft speeds Contact your Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves, 12 cm³ Charge pressure: 20 bar [290 psi] Viscosity: 11 mm²/s [63 SUS]... -
Page 10: Master Model Code
24 V — NFPE 12 V — NFPE 24 V — NFPE 12 V — — NFPE 24 V — — Align with options: E: Displacement limiters and W: Special hardware. 11063344 | BC00000059en-US1001 10 | © Danfoss | May 2017... - Page 11 D – Controls (continued) — Fan Drive Control (FDC) Code Control type Voltage DEUTSCH Connector 12 V 24 V Align with options: F: Orifices, E: Displacement limiters, M, N: Overpressure protection, and W: Special hardware. 11063344 | BC00000059en-US1001 | 11 © Danfoss | May 2017...
- Page 12 No limiters, with nested springs, required for NFPE, AC, FDC Adjustable externally Adjustable externally with nested springs, required for NFPE, AC, FDC Align with option Y: Settings for adjustment (if applicable).ima1444887758105 11063344 | BC00000059en-US1001 12 | © Danfoss | May 2017...
- Page 13 Flange 101 - 2, outer Ø22 mm - 4 (SAE B, 13 teeth 16/32 coupling) Shipping cover Flange 101 - 2, outer Ø25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling) Flange 101-2, outer Ø22mm-4 (SAE-B 14 teeth 12/24 coupling, not SAE standard) 11063344 | BC00000059en-US1001 | 13 © Danfoss | May 2017...
- Page 14 420 bar [6090 psi] (45 cm only) L, F – with pressure limiter; K – without pressure limiter. Please contact Danfoss Power Solutions for pressures not shown or for applied pressure above max. working pressure (see Operating parameters H1P 045/053 on page 6).
- Page 15 No charge pump, external charge supply (Align with options: E and T) T – Filtration (Align with option G: Endcap selection) Suction filtration (see Suction filtration, option L for H1P 045/053 S on page 62) Remote full charge flow filtration...
- Page 16 – – (12 V AC–2 in/out with Swash Plate in/out – – Angle Sensor (24 V in/out MDC handle standard position None = available option – = not available option 11063344 | BC00000059en-US1001 16 | © Danfoss | May 2017...
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Page 17: Control Options
Pin connections 12 V 640 mA 1640 mA any order 24 V 330 mA 820 mA Factory test current, for vehicle movement or application actuation expect higher or lower value. 11063344 | BC00000059en-US1001 | 17 © Danfoss | May 2017... -
Page 18: Edc Solenoid Data
Description Quantity Ordering data Mating connector DEUTSCH DT06-2S Wedge lock DEUTSCH W2S Socket contact (16 and 18 AWG) DEUTSCH 0462-201-16141 Danfoss mating connector kit K29657 EDC Solenoid Data Solenoid data Description 12 V 24 V 1800 mA 920 mA Maximum current 3.66 Ω... -
Page 19: Response Time, Edc 045/053
0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice No orifice Neutral to full flow 1.7 s 0.9 s 0.5 s Full flow to neutral 1.1 s 0.6 s 0.3 s 11063344 | BC00000059en-US1001 | 19 © Danfoss | May 2017... -
Page 20: Manual Displacement Control (Mdc)
Torque required to move handle to maximum displacement 1.4 N•m [12.39 lbf•in ] Torque required to hold handle at given displacement 0.6 N•m [5.31 lbf•in] Maximum allowable input torque 20 N•m [177 lbf•in] 11063344 | BC00000059en-US1001 20 | © Danfoss | May 2017... -
Page 21: Mdc General Information
(deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper orifice selection for the desired response. 11063344 | BC00000059en-US1001 | 21 © Danfoss | May 2017... -
Page 22: Response Time, Mdc 045/053
Neutral Start Switch data 8.4 A Max. continuous current with switching 20 A Max. continuous current without switching 36 V Max. voltage IP67 / IP69K with mating connector Electrical protection class 11063344 | BC00000059en-US1001 22 | © Danfoss | May 2017... -
Page 23: Case Gauge Port M14
The drain port should be used when the control is mounted on the unit’s bottom side to flush residual contamination out of the control. MDC schematic diagram P005 701 Lever MDC-controls are available with an integrated lever. 11063344 | BC00000059en-US1001 | 23 © Danfoss | May 2017... -
Page 24: Forward-Neutral-Reverse Electric Control (Fnr), Options: A9 (12 V) And B1 (24 V)
P003 480 Connector ordering data Description Quantity Ordering data Mating connector DEUTSCH DT06-2S Wedge lock DEUTSCH W2S Socket contact (16 and 18 AWG) DEUTSCH 0462-201-16141 Danfoss mating connector kit K29657 11063344 | BC00000059en-US1001 24 | © Danfoss | May 2017... -
Page 25: Control Response
0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice Neutral to full flow 1.8 s 0.9 s 0.5 s Full flow to neutral 1.6 s 0.8 s 0.4 s 11063344 | BC00000059en-US1001 | 25 © Danfoss | May 2017... -
Page 26: Non Feedback Proportional Electric Control (Nfpe)
A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. 11063344 | BC00000059en-US1001 26 | © Danfoss | May 2017... -
Page 27: Control Signal Requirements, Nfpe 045/053 Single
Description Quantity Ordering data Mating connector DEUTSCH DT06-2S Wedge lock DEUTSCH W2S Socket contact (16 and 18 AWG) DEUTSCH 0462-201-16141 Danfoss mating connector kit K29657 Solenoid data Description 12 V 24 V 1800 mA 920 mA Maximum current 3.66 Ω... -
Page 28: Control Response
1.3 mm [0.05 in] orifice 2.3 mm [0.09 in] orifice Neutral to full flow 1.8 s 0.8 s 0.3 s Full flow to neutral 1.2 s 0.5 s 0.2 s 11063344 | BC00000059en-US1001 28 | © Danfoss | May 2017... -
Page 29: Automotive Control (Ac)
Individual settings for forward and reverse driving direction (4 x 2 curves). • Independent pump and hydraulic-motor profiling and ramping for each mode. • Electric drive pedal connection • Electronic inching function without separate control valve • Electric creep mode potentiometer 11063344 | BC00000059en-US1001 | 29 © Danfoss | May 2017... -
Page 30: Performance Functions
Factory calibration for hysteresis compensation. • Starting current adjustment in the factory • Pre-installed application software and parameter files For more information, see Automotive Control for H1 SIngle Pumps Technical Information, BC00000213. 11063344 | BC00000059en-US1001 30 | © Danfoss | May 2017... -
Page 31: Fan Drive Control (Fdc)
Use in other systems could result in unintended movement of the machine or it’s elements. Loss of the input signal to this control will cause the pump to produce maximum flow. The FDC is for Fan Drive systems only! 11063344 | BC00000059en-US1001 | 31 © Danfoss | May 2017... -
Page 32: Control Response
1800 min (rpm) Speed Response time, FDC 045/053 Stroking direction 0.8 mm [0.03 in] Orifice Full flow to neutral 1.9 s Full forward flow to full reverse flow 2.8 s 11063344 | BC00000059en-US1001 32 | © Danfoss | May 2017... -
Page 33: Manual Override (Mor)
45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flow table for the relationship of solenoid to direction of flow. 11063344 | BC00000059en-US1001 | 33 © Danfoss | May 2017... -
Page 34: Swash Plate Angle Sensor For Nfpe And Ac2 Controls
Working range (swashplate angle) 475 mV 500 mV 525 mV Correlation between signals 1 and 2 Up to duration of 2.5 seconds at 25°C Signal 1 (nominal) is lower than signal 2 (redundant) 11063344 | BC00000059en-US1001 34 | © Danfoss | May 2017... -
Page 35: Swash Plate Angle Sensor Connector
K02325 Interface with ECU Interface with ECU schematic 0.1uF 340R 340R Sig1 Out 1 5.6 nF 340R 340R Sig2 Out 2 5.6 nF Minimum recommended load resistance is 100 kΩ. 11063344 | BC00000059en-US1001 | 35 © Danfoss | May 2017... -
Page 36: Control-Cut-Off Valve (Cco Valve)
CCO solenoid data Nominal supply voltage 12 V 24 V 14.6 V 29 V Supply voltage Maximum 9.5 V 19 V Minimum 10.7 Ω 41.7 Ω Nominal coil resistance at 20°C 11063344 | BC00000059en-US1001 36 | © Danfoss | May 2017... -
Page 37: Brake Gauge Port With Mdc
Bi-directional diode cut off voltage Brake gauge port with MDC Caution It is not recommended to use brake port for any external flow consumption to avoid malfunction of CCO function. 11063344 | BC00000059en-US1001 | 37 © Danfoss | May 2017... -
Page 38: Displacement Limiter
% displacement. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. P003 266 Displacement change (approximately) H1P 045/053 Single Parameter Size 045 Size 053 5.1 cm [0.31 in... -
Page 39: Dimensions
Maximum Minimum active spline length for the specified torque ratings. For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque Ratings and Spline Lubrication. 11063344 | BC00000059en-US1001 | 39 © Danfoss | May 2017... -
Page 40: H1P Input Shaft, Option G1 (Sae B, 14 Teeth)
Maximum Minimum active spline length for the specified torque ratings. For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque Ratings and Spline Lubrication. 11063344 | BC00000059en-US1001 40 | © Danfoss | May 2017... -
Page 41: H1P Input Shaft, Option G5 (Sae B-B, 15 Teeth)
Maximum Minimum active spline length for the specified torque ratings. For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque Ratings and Spline Lubrication. 11063344 | BC00000059en-US1001 | 41 © Danfoss | May 2017... -
Page 42: H1P Input Shaft, Option F2, Code 25-3
The Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied. The specified torque rating of the tapered shaft is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. -
Page 43: H1P Auxiliary Mounting, Option H2 (Sae A, 9 Teeth)
Not protrude beyond this point 2x 53.2 ±0.175 8.1 ±0.25 Mating shaft must not 2x 106.4 ±0.35 14.5 min Protrude beyond this point Shaft clearance 57.2 min Shaft clearance P700 33 319-45 11063344 | BC00000059en-US1001 | 43 © Danfoss | May 2017... -
Page 44: H1P Auxiliary Mounting, Option H3 (Sae B, 13 Teeth)
For definitions of maximum and rated torque values, refer to Basic Information 11062168, section Shaft Torque Ratings and Spline Lubrication. Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed. 11063344 | BC00000059en-US1001 44 | © Danfoss | May 2017... -
Page 45: H1P Auxiliary Mounting, Option H5 (Sae B-B, 15 Teeth)
Wrench size 4 internal hex 2x displacement limiter seal nut Wrench size 13 external hex Torque to 23.0 nm P700 33 194 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 45 © Danfoss | May 2017... -
Page 46: H1P Endcap, Twin Port, Code 62, Metric 4 Bold Flg, 045/053 S, Option D6, D8, F2, And F3
M10x1.5 18 full thread depth 90 ±0.8 P700 33 203 System ports "A" &"B" Please contact Danfoss representative for specific installation drawings. Speed and temperature sensor, option H (for mounting flange option K) 19.8 ±2.1 Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) -0.5... -
Page 47: Installation Drawings
Servo gauge ports (Ø29 max clearance for fitting) ∕ –20 Case gauge port (Ø21 max clearance for fitting); EDC, FNR, NFPE ∕ –20 Charge inlet port ∕ –12 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 47 © Danfoss | May 2017... - Page 48 Servo gauge ports (Ø29 max clearance for fitting) ∕ –20 Case gauge port (Ø21 max clearance for fitting); EDC, FNR, NFPE ∕ –20 Charge inlet port ∕ –12 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 48 | © Danfoss | May 2017...
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Page 49: Dimensions H1P 045/053 Single
Shaft C L Shaft P700 33 051-1 W (2:1) P301 320 Control solenoid Connector “C1” & “C2” Assignment Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 49 © Danfoss | May 2017... - Page 50 Port ISO 11926-1 - 9/16-18 58 ±0.8 Alternate charge pressure port ("AM3") port ISO 11926-1 - 9/16-18 200 ±1.2 P700 33 051-2-3 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 50 | © Danfoss | May 2017...
- Page 51 189.3 ±1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18 2x ∅14.3 +0.25 -0.13 2x 73 ±0.25 P700 33 051-1-3 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 51 © Danfoss | May 2017...
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Page 52: Controls
Mounting flange Shaft P700 332 58 W (2:1) P301 320 Control solenoid Connector “C1” & “C2” Assignment Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 52 | © Danfoss | May 2017... -
Page 53: Electric Displacement Control (Edc) With Mor, Option A4 (12 V) / A5 (24 V)
Mounting flange Shaft P700 33 399 W (2:1) P301 320 Control solenoid Connector “C1” & “C2” Assignment Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 53 © Danfoss | May 2017... -
Page 54: H1P 045/053 Manual Displacement Control (Mdc), Option M1
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Controls H1P 045/053 Manual Displacement Control (MDC), option M1 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth paint free Control handle shaft Shaft 31.5±0.8 Mounting flange 49.3±0.8... -
Page 55: H1P 045/053 Manual Displacement Control (Mdc) With Nss, Option M2
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Controls H1P 045/053 Manual Displacement Control (MDC) with NSS, option M2 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth Control handle shaft paint free Shaft 31.5±0.8... -
Page 56: H1P 045/053 Manual Displacement Control (Mdc) With Cco, Option M3, M4
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Controls H1P 045/053 Manual Displacement Control (MDC) with CCO, option M3, M4 Brake gauge port X7 ISO 11926-1 -7/16-20 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth... -
Page 57: H1P 045/053 Manual Displacement Control (Mdc) With Nss And Cco, Option M5, M6
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Controls H1P 045/053 Manual Displacement Control (MDC) with NSS and CCO, option M5, M6 Brake gauge port X7 ISO 11926-1 -7/16-20 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. -
Page 58: Forward-Neutral-Reverse (Fnr) With Mor, Option A9 (12 V) B1 (24 V)
Mounting flange Shaft P700 33 401 W (2:1) P301 320 Control solenoid Connector “C1” & “C2” Assignment Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 58 | © Danfoss | May 2017... -
Page 59: Non Feedback Proportional Electric Control (Nfpe) With Mor, Options: A8 (12 V) / B8 (24V)
Mounting flange Shaft P700 33 400 W (2:1) P301 320 Control solenoid Connector “C1” & “C2” Assignment Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 59 © Danfoss | May 2017... -
Page 60: Automotive Control (Ac) Dimensions
Control connector Deutsch DT06-2S; Paint free; For using connector the plug may be CCC3 removed. Control connector Deutsch DTM04-3P; Paint free; For using connector the plug may be removed. Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 60 | © Danfoss | May 2017... -
Page 61: Fan Drive Control (Fdc), Option F1 (12V) / F2 (24V)
Mounting flange 110.9 ±1.2 P700 52 604_D09 Shaft C L Control solenoid connector C1 and C2: Assignment Alternative Assignment Supply Ground Ground Supply Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 | 61 © Danfoss | May 2017... -
Page 62: Filtration
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Filtration Suction filtration, option L for H1P 045/053 S 89.5 ±0.8 177.3 ±1.2 Shaft Charge inlet port "S" Port ISO 1926-1 - 1 5/16-12 P700 33 466 Please contact Danfoss representative for specific installation drawings. -
Page 63: Remote Full Flow Charge Pressure Filtration, Option P For H1P 045/053 S (For Endcap Option F)
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Filtration Remote full flow charge pressure filtration, option P for H1P 045/053 S (for endcap option F) 199.8 ±1.2 (199.8) (199.8) 177.3 ±1.2 89.5 ±0.8 Shaft Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 P700 33 360 Please contact Danfoss representative for specific installation drawings. -
Page 64: External Full Flow Charge Pressure Filtration, Option E For H1P 045/053 S
Technical Information H1 Axial Piston Single Pumps, Size 045/053 Filtration External full flow charge pressure filtration, option E for H1P 045/053 S 199.8 ±1.2 (199.8) P700 45 735 Please contact Danfoss representative for specific installation drawings. 11063344 | BC00000059en-US1001 64 | ©... - Page 65 Technical Information H1 Axial Piston Single Pumps, Size 045/053 11063344 | BC00000059en-US1001 | 65 © Danfoss | May 2017...
- Page 66 Technical Information H1 Axial Piston Single Pumps, Size 045/053 11063344 | BC00000059en-US1001 66 | © Danfoss | May 2017...
- Page 67 Technical Information H1 Axial Piston Single Pumps, Size 045/053 11063344 | BC00000059en-US1001 | 67 © Danfoss | May 2017...
- Page 68 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
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