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Danfoss H1 Technical Information

Axial piston single pumps size 060/068
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Technical Information
H1 Axial Piston Single Pumps
Size 060/068
powersolutions.danfoss.com
Archivierung 01/2018

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  • Page 1 Technical Information H1 Axial Piston Single Pumps Size 060/068 powersolutions.danfoss.com Archivierung 01/2018...
  • Page 2 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Revision history Table of revisions Date Changed May 2017 NFPE gen. 3 changes. 0701 November 2015 Master Model Code changes. 0600 September 2014 MDC, CCO, and Swash Angle Sensor options added...

  • Page 3: Table Of Contents

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Contents Technical specifications H1 Pump General Specification..............................5 Technical data H1P 060/068.................................5 Operating parameters H1P 060/068............................6 Fluid Specifications ..................................6 External Radial Shaft Loads................................7 Bearing life H1P 060/068................................7 Mounting flange loads H1P 060/068............................8 Charge pump.....................................
  • Page 4 H1 Axial Piston Single Pumps, Size 060/068 Contents H1P Auxiliary mounting, option H1 (SAE A, 11 teeth) ..................... 42 H1P Auxiliary mounting, option H3 (SAE B, 13 teeth) ......................43 H1P Auxiliary mounting, option H5 (SAE B-B, 15 teeth) ....................44 H1P Auxiliary mounting, option H6 (SAE C, 14 teeth) .....................

  • Page 5: H1 Pump General Specification

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Technical specifications H1 Pump General Specification Axial piston pump of cradle swashplate design with variable displacement Design Clockwise, Counterclockwise Direction of rotation Pipe connections Main pressure ports: ISO split flange boss...

  • Page 6: Operating Parameters H1P 060/068

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Technical specifications Operating parameters H1P 060/068 Feature Size 060 Size 068 500 min (rpm) Input speed Minimum for internal external charge supply at minimum charge/ control pressure 1200 min (rpm) Minimum for full performance for internal...

  • Page 7: External Radial Shaft Loads

    = shaft moment L = flange distance = external force to the shaft Thrust loads should be avoided. Contact your Danfoss representative in the event thrust loads are anticipated. Bearing life H1P 060/068 Maximum external shaft load based on shaft deflection...

  • Page 8: Mounting Flange Loads H1P 060/068

    = 2110 N•m [18 680 lbf•in] Shock load moment: = 5275 N•m [46 690 lbf•in] P001 916 For more information, see H1 Axial Piston Pumps, Basic Information, BC00000057, the section “Mounting flange loads”. Danfoss | May 2017 11071685 | BC00000074en-US0701...

  • Page 9: Charge Pump

    Multiple low speed high torque motors • High input shaft speeds Contact your Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves, 14/17 cm3 Charge pressure: 20 bar [290 psi] Viscosity: 11 mm2/s [63 SUS] Temperature: 80°C [176°F]...

  • Page 10: Master Model Code

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code Displacement 60.4 cm [3.69 in 68.0 cm [4.15 in A – Rotation Left hand (counter clockwise) Right hand (clockwise) B – Product version Revision code Z – Port configuration Inch, Customer O-ring port sealing according to ISO 11926-1 D –...
  • Page 11 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code D – Controls — Automotive Control (AC) Code AC type Voltage Speed Wire Angle DEUTSCH sensor harness sensor Connector AC–1 12 V — AC–1 24 V — AC–2 12 V AC–2...
  • Page 12 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code F – Orifices Code Orifice Controls: To be used for ( ) / NOT to be used for (–) Tank (A+B) A / B EDC, FNR NFPE, AC No orifice –...
  • Page 13 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code G – Endcap options (Twin port, ISO 6162 split flange ports) Align with options T – Filtration (below) and K – Auxiliary mounting pads: • ISO 3019-1, flange 82–2 (SAE A, 9 and 11 teeth) •...
  • Page 14 420 bar [6090 psi] (Available for 060 only.) L, F – with pressure limiter; K – without pressure limiter. Please contact Danfoss for pressures not shown or for applied pressure above max. working pressure. 14 | Danfoss | May 2017...
  • Page 15 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code S – Charge pump 14 cm3/rev [0.85 in3/rev] 17 cm3/rev [1.03 in3/rev] No charge pump, external charge supply (Align with options: E and T) T – Filtration (Align with option G – Endcap selection)
  • Page 16 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Master Model Code Y – Special settings (SIL–2 non-certifiable, without customer files) Code CAN J1939 ECO fuel saving Functional Cruise control Control AC type mode option in/out – (12 V in/out –...

  • Page 17: Control Options

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Electrical Displacement Control (EDC) The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a three-position, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston.

  • Page 18: Edc Solenoid Data

    For coil location see Installation drawings. Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

  • Page 19: Response Time, Edc 060/068

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Typical response times at the following conditions: (continued) 20 bar [290 psi] Charge pressure 1800 min (rpm) Speed Response time, EDC 060/068 Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice...

  • Page 20: Manual Displacement Control (Mdc)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Manual Displacement Control (MDC) A Manual proportional Displacement Control (MDC) consists of a handle on top of a rotary input shaft. The shaft provides an eccentric connection to a feedback link. This link is connected on its one end with a porting spool.

  • Page 21: Mdc General Information

    As seen from shaft side. Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

  • Page 22: Response Time, Mdc 060/068

    H1 Axial Piston Single Pumps, Size 060/068 Control Options H1 pumps are limited in mechanical orificing combinations. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times at the following conditions: 250 bar [3626 psi] Δp...

  • Page 23: Case Gauge Port M14

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Case Gauge Port M14 The drain port should be used when the control is mounted on the unit’s bottom side to flush residual contamination out of the control. MDC schematic diagram...

  • Page 24: Forward-Neutral-Reverse Electric Control (Fnr), Options: A9 (12 V) And B1 (24 V)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Forward-Neutral-Reverse electric control (FNR), options: A9 (12 V) and B1 (24 V) The 3-position FNR control uses an electric input signal to switch the pump to a full stroke position.

  • Page 25: Control Response

    46. Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

  • Page 26: Non Feedback Proportional Electric Control (Nfpe)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Non Feedback Proportional Electric Control (NFPE) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder.

  • Page 27: Control Signal Requirements, Nfpe 060/068

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Pump displacement vs. input signal 100 % NFPE control Signal Current mA(DC) "0" 100 % P003 187E Control Signal Requirements, NFPE 060/068 Control current Voltage Pin connections 12 V...

  • Page 28: Control Response

    For coil location see Installation drawings. Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

  • Page 29: Automotive Control (Ac)

    Control Options Automotive Control (AC) The H1 Automotive Control (AC) is an electric NFPE Control with an integrated microcontroller, installed on the pump. The integrated microcontroller enhanced control performance with a flexible, configurable control scheme for an entire single path propel transmission. It can be used in combination with fixed and variable displacement hydraulic-motors.

  • Page 30: Performance Functions

    Factory calibration for hysteresis compensation. • Starting current adjustment in the factory • Pre-installed application software and parameter files For more information, see Automotive Control for H1 SIngle Pumps Technical Information, BC00000213. 30 | Danfoss | May 2017 11071685 | BC00000074en-US0701 Archivierung 01/2018...

  • Page 31: Fan Drive Control (Fdc)

    P301 442 H1 pumps with FDC will be delivered from factory with nominal PL setting of 150 bar [2175 psi]. The PL must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the cooling needs of the system.

  • Page 32: Control Response

    P301 443 Control Response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

  • Page 33: Manual Over Ride (Mor)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics.

  • Page 34: Swash Plate Angle Sensor For Nfpe And Ac2 Controls

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Swash plate angle sensor for NFPE and AC2 controls The angle sensor detects the swash plate angle position and direction of rotation from the zero position. The swash angle sensor works on the AMR sensing technology. Under the saturated magnetic field, the resistance of the element varies with the magnetic field direction.

  • Page 35: Swash Plate Angle Sensor Connector

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Swash plate angle sensor connector Pin assignment 1. Ground (GND) 2. Output Signal 2 (SIG2) – Secondary (redundant) 3. Output Signal 1 (SIG1) – Primary (nominal) 4. Supply (V+)

  • Page 36: Control-Cut-Off Valve (Cco Valve)

    Control Options Control-Cut-Off valve (CCO valve) The H1 pump offers an optional control cut off valve integrated into the control. This valve will block charge pressure to the control, allowing the servo springs to de-stroke both pumps regardless of the pump´s primary control input.

  • Page 37: Brake Gauge Port With Mdc

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Control Options Nominal supply voltage 12 V 24 V 850 mA 430 mA Supply current Maximum 580 mA 300 mA Minimum 50-200 Hz 50-200 Hz PWM frequency Range 100 Hz 100 Hz...

  • Page 38: Displacement Limiter

    Control Options Displacement limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement.

  • Page 39: Dimensions

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions Input shaft, option G1 (SAE C, 14 teeth) Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth) 060/068 Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30°...

  • Page 40: Input Shaft, Option F1 (Sae C, 21 Teeth) 045/053

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions Input shaft, option F1 (SAE C, 21 teeth) 045/053 Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth) Spline data Number of teeth : 21 48 ±0.5...

  • Page 41: H1P Auxiliary Mounting, Option H2 (Sae A, 9 Teeth)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions H1P Auxiliary mounting, option H2 (SAE A, 9 teeth) Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) 258.5 ±2.5 Auxiliary mounting pad For mating flange 82-2 per ISO 3019-1 (SAE A)

  • Page 42: 11071685 | Bc00000074En-Us0701

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions H1P Auxiliary mounting, option H1 (SAE A, 11 teeth) Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) 258.5 ±2.5 Auxiliary mounting pad For mating flange 82-2 Per ISO 3019-1 (SAE A) Paint free 4x M10x1.5-6H THD...

  • Page 43: H1P Auxiliary Mounting, Option H3 (Sae B, 13 Teeth)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions H1P Auxiliary mounting, option H3 (SAE B, 13 teeth) Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) 258.5 ±2.5 Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B)

  • Page 44: H1P Auxiliary Mounting, Option H5 (Sae B-B, 15 Teeth)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions H1P Auxiliary mounting, option H5 (SAE B-B, 15 teeth) Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth) 258.5 ±2.5 Auxiliary mounting pad For mating flange 101-2 Per ISO 3019-1 (SAE B) Paint free 4x M12x1.75-6H THD...

  • Page 45: H1P Auxiliary Mounting, Option H6 (Sae C, 14 Teeth)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Dimensions H1P Auxiliary mounting, option H6 (SAE C, 14 teeth) Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth) 259.6 ±2.5 Auxiliary mounting pad for mating flange 127-2 and 127-4...

  • Page 46: Installation Drawings

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Installation drawings Port description H1P 060/068 Servo gauge port "M4" Control solenoid connector "C2" Deutsch DT04-2P Port ISO 11926-1 - 7/16-20 to be paint free Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 System port "B"...
  • Page 47 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Installation drawings System B gauge port "MB" Port ISO 11926-1 - 9/16-18 Charge filtration port "F" Port ISO 11926-1 - 7/8-14 to filter Charge filtration port "E" Port ISO 11926-1 - 7/8-14 from filter Case gauge port "M14"...

  • Page 48: Dimensions H1P 060/068

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Installation drawings Dimensions H1P 060/068 255.9 ±2.5 202.1±1.2 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 190.1 ±1.2 2x 146.3 ±1.2 2x 131.3 ±1.2 Control solenoid connector "C2" Deutsch DT04-2P...
  • Page 49 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Installation drawings 206 ±2.5 106.4 ±1.5 Control solenoid connector "C1" 135.5 ±2.5 2x 64.2 ±0.8 Servo gauge port "M5" Deutsch DT04-2P PortISO 11926-1 - 7/16-20 to be paint free “29 max clearance dia for fitting see view W for pin out Charge gauge port "M3"...
  • Page 50 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Installation drawings 202.1 ±1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18 4x ∅14.34 +0.3 -0.1 2x 57.25 ±0.25 P700 34 453-3 Please contact Danfoss representative for specific installation drawings.

  • Page 51: Controls

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Electric Displacement Control (EDC), options: A2 (12 V) / A3 (24 V) Case gauge port "M14" Port ISO 1926-1 - 7/16-20 ∅21 max clearance dia for fitting Control solenoid connector "C1"...

  • Page 52: H1P 060/068 Manual Displacement Control (Mdc), Option M1

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Please contact Danfoss representative for specific installation drawings. H1P 060/068 Manual Displacement Control (MDC), option M1 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth...

  • Page 53: H1P 060/068 Manual Displacement Control (Mdc) With Nss, Option M2

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls H1P 060/068 Manual Displacement Control (MDC) with NSS, option M2 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth Control handle shaft paint free Shaft 48.7±0.8...

  • Page 54: H1P 060/068 Manual Displacement Control (Mdc) With Cco, Option M3, M4

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls H1P 060/068 Manual Displacement Control (MDC) with CCO, option M3, M4 Brake gauge port X7 ISO 11926-1 -7/16-20 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd. 9 min. full thd. depth...

  • Page 55: H1P 060/068 Manual Displacement Control (Mdc) With Nss And Cco, Option M5, M6

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls H1P 060/068 Manual Displacement Control (MDC) with NSS and CCO, option M5, M6 Brake gauge port X7 ISO 11926-1 -7/16-20 Case gauge port M14 ISO 11926-1 -7/16-20 4x M6x1-6H thd.

  • Page 56: Forward-Neutral-Reverse (Fnr) With Mor, Options: A9 (12 V) / B1 (24 V)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Forward-Neutral-Reverse (FNR) with MOR, options: A9 (12 V) / B1 (24 V) Control manual override "C1" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as...

  • Page 57: Non Feedback Proportional Electric Control (Nfpe), With Mor, Option A8 (12 V)/B8 (24 V)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Non Feedback Proportional Electric control (NFPE), with MOR, option A8 (12 V)/B8 (24 V) Control manual override "C1" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as...

  • Page 58: Automotive Control (Ac) Dimensions

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Automotive Control (AC) Dimensions 220 ±2.5 110 ±1.5 61.2 ±0.8 61.2 ±0.8 30.2 ±0.8 CCC3 P005 930 1. Mounting flange 2. Shaft 3. Plug removing can cause contamination issues 4. PPU wire harness is factory installed to speed sensor...

  • Page 59: Fan Drive Control (Fdc), Option F1 (12V) / F2 (24V)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Controls Fan Drive Control (FDC), option F1 (12V) / F2 (24V) Shaft C L 138.29 ±1.2 Control solenoid connector "C1" Deutsch DT04-2P Mounting flange Paint free Case gauge port "M14" Control solenoid connector "C1"...

  • Page 60: Filtration

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration H1P 060/068, suction filtration, option L 92.5 ±0.8 190.1 ±1.2 Shaft Charge inlet port "S" Port ISO 11926-1 1 5/16-12 P700 34 551 Please contact Danfoss representative for specific installation drawings.

  • Page 61: Remote Full Charge Pressure Filtration, Option P For End Cap Option F (Sae-C Pto)

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration Remote full charge pressure filtration, option P for end cap option F (SAE-C PTO) 217.1 ±1.2 212.6 ±1.2 (212.6) (217.1) 190.1 ±1.2 92.5 ±0.1 Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12...

  • Page 62: Integral Full Flow Charge Pressure Filtration With Filter Bypass Sensor, Options M / D3, F4

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration Integral full flow charge pressure filtration with filter bypass sensor, options M / D3, F4 Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3 23.6 ±0.5...
  • Page 63 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO) 23.6 ±0.5 Charge gauge port "M6" 246.5 ±1.2 Port ISO 11926-1 - 9/16-18 77.8 ±0.8...

  • Page 64: External Full Flow Charge Pressure Filtration, Option E / D8, F5

    Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration External full flow charge pressure filtration, option E / D8, F5 External full flow charge pressure filtration, option E for end cap option D8 212.6 ±1.2 (212.6) P700 45 736-1 Please contact Danfoss representative for specific installation drawings.
  • Page 65 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Filtration External full flow charge pressure filtration, option E for end cap option F5 (SAE-C PTO) 212.6 ±1.2 (212.6) P700 45 736-2 Please contact Danfoss representative for specific installation drawings. Danfoss | May 2017...
  • Page 66 Technical Information H1 Axial Piston Single Pumps, Size 060/068 66 | Danfoss | May 2017 11071685 | BC00000074en-US0701 Archivierung 01/2018...
  • Page 67 Technical Information H1 Axial Piston Single Pumps, Size 060/068 Danfoss | May 2017 11071685 | BC00000074en-US0701 | 67 Archivierung 01/2018...
  • Page 68 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.

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