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Spectrum Controls Micro800 Series User Manual

Expansion i/o 32-point 24 v sink/source discrete output modules
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User's Manual Pub. 0300309-01 Rev. A

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Summary of Contents for Spectrum Controls Micro800 Series

  • Page 1 User’s Manual Pub. 0300309-01 Rev. A...

  • Page 2: Important Notes

    No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.

  • Page 3: Table Of Contents

    ™ Micro800 32-Channel 24 V Sink/Source Discrete Output Modules Table of Contents ................................. MPORTANT OTES CHAPTER 1 MODULE OVERVIEW ........................1-1 ..........................1-1 ENERAL ESCRIPTION ..........................1-3 UTPUT PECIFICATIONS ..........................1-6 ARDWARE EATURES 1.3.1 LED Blink Codes ............................1-6 1.3.2 1.1 LED Operation ............................. 1-6 ....................
  • Page 4 ™ Micro800 32-Channel 24 V Sink/Source Discrete Output Modules Preface Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics: • Who should use this manual • How to use this manual •...
  • Page 5 ™ Micro800 32-Channel 24 V Sink/Source Discrete Output Modules Allen-Bradley Refer to this Document Pub. No. Micro850 24-Point Installing 24-point PLC Programmable Controllers 2080-IN007 Installation Instructions Micro850 48-Point Installing 48-point PLC Programmable Controllers 2080-IN008 Installation Instructions Micro870 24-Point Installing 24-point PLC Programmable Controllers 2080-IN012 Installation Instructions...
  • Page 6 ™ Micro800 32-Channel 24 V Sink/Source Discrete Output Modules Conventions Used in This Manual The following conventions are used throughout this manual: • Bulleted lists (like this one) provide information not procedural steps. • Numbered lists provide sequential steps or hierarchical information. •...

  • Page 7: Chapter 1 Module Overview

    Chapter 1 Module Overview This chapter covers the following topics: • General description • Output specifications • Data formats • Hardware features • System overview and module operation ™ The Micro800 2085-OX 32-SC is a 32-Point, 12/24 VDC digital source or sink output module designed to expand the local I/O capability of Rockwell Automation Micro850 and Micro870 Systems over its Expansion I/O buses.
  • Page 8 Chapter 1: Module Overview The discrete module supports: • 32 Discrete Sink Output Channels (applies to 2085-OV32-SC) • 32 Discrete Source Output Channels (applies to 2085-OB32-SC). Both discrete modules control discrete outputs based on commanded outputs from a controller. The controller monitors to see if any of the 32 output channels is to be activated: •...

  • Page 9: Output Specifications

    Chapter 1: Module Overview • For the 2085-OV32-SC, the switch close is between the channel output pin and the GROUND return pin on the terminal block. The state of each output channel is displayed on the front panel LEDs. All outputs have fault tolerance and ESD protection to avoid damage to circuitry on the board.
  • Page 10 Chapter 1: Module Overview Output Description Value Off-state leakage current Less than 0.5 mA per channel. Turn on/off time, maximum 3 ms (backplane to screw) 2 A for 25 ms, repeatable every 2 seconds Surge current 10 A maximum per channel group Reverse voltage protection Yes, group protection Inductive kickback protection...
  • Page 11 Chapter 1: Module Overview Environmental Tests Test Level Limits 6 kV Indirect (Coupling Plate) ESD immunity 6 kV Contact Discharge (to points of initial contact) (Performance Criteria B) 8 kV Air Discharge (to points of initial contact) 10 V/M with 200 Hz sine-wave 50% Pulse 100% AM at 900 and at 1890 MHz 10 V/M with 1 kHz sine-wave 80% AM from 80…2000 Radiated RF immunity...

  • Page 12: Hardware Features

    Chapter 1: Module Overview Safety Tests Industry Standards IEC 61131-2 Programmable Controllers: Third Edition 2007-02, Clause 8 CE EMC Directive IEC 61000-6-2: Generic Industrial Immunity IEC 61000-6-4: Generic Industrial Emissions Hardware Features Channels are all outputs. To actively control the state of the outputs, you must set up a program within the PLC and transition the Controller to Run mode.

  • Page 13: System Overview And Module Operation

    ON. Serial Number Invalid or Corrupted Serial number must be programmed. Please return the module to Spectrum Controls, The MCU flash memory may be corrupted. Inc. for reprogramming Hardware Fault Power off to reinstall the 2085-ECR properly.
  • Page 14 Chapter 1: Module Overview RTB pins Output OUT-x Isolation Status Circuitry Indicators Inductive Kickback 50VAC Suppression Working channels Reinforced POWER 0 Processor FPGA Transient and Isolation Reverse Voltage GND 0 Protection Channel Group 0 Backplane 50VAC Working Basic Communication Backplane Isolation Between ASIC Channel Groups...

  • Page 15: Chapter 2 Installation And Wiring

    Chapter 2 Installation and Wiring This chapter will cover: • Compliance to European union directives • Power requirements • General considerations • Mounting Compliance to European Union Directives This product is approved for installation within the European Union and EEA regions.

  • Page 16: General Considerations

    Chapter 2: Installation and Wiring from the user is provided to the module on terminal block pins marked PWR0 and PWR1, and GND0 and GND1. Two pins for each power line are provided. These pins are not connected, they are isolated from each other for group isolation.

  • Page 17: Remove Power

    Chapter 2: Installation and Wiring 2.2.3 Remove Power This module is not designed to be hot-swapped and may be damaged WARNING if added or removed while power is applied. Remove power before removing or inserting this module. When you remove or insert a module with power applied, an electrical arc may occur.

  • Page 18: Minimum Spacing

    Chapter 2: Installation and Wiring 2.3.1 Minimum Spacing Maintain spacing from enclosure walls, wire ways, adjacent equipment, etc. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown: 2.3.2 Parts List Your package contains one Micro800 Expansion I/O 2085-OX32-SC Module and one Quick Start Guide.

  • Page 19: Insert Module Next To The Controller

    Chapter 2: Installation and Wiring You can choose to wire the expansion I/O module before installing it next to the controller or wire it once the module is secured in place. Place the module next to the controller against the panel where you are mounting it.
  • Page 20 Chapter 2: Installation and Wiring Mounting Dimensions and DIN Rail Mounting 44.5 mm (1.75 in.) Bus terminator 90 mm (3.54 in.) 2085-OB32-SC 2085-OV32-SC Micro850 Controller You can install the module on DIN rails of dimension 35 mm × 7.5 mm × 1 mm (EN 50 022-35×7.5), or on a panel.
  • Page 21 Hazard of damage to the terminal connector. WARNING The Spectrum Controls RTB hold down and terminal screws must be tightened by hand using the guidelines. They must not be tightened using a power tool. Use a screwdriver of 0.8 × 2 mm and tighten to no more than 0.25 N-m (2.2 lb-in) torque.
  • Page 22 Chapter 2: Installation and Wiring Example wiring diagrams showing the channel loads are shown below. 2085-OV32-SC (Sinking) 2085-OB32-SC (Sourcing) P1: OUT-0 P19: OUT-8 P1: OUT-0 P19: OUT-8 P2: OUT-1 P20: OUT-9 P2: OUT-1 P20: OUT-9 P3: OUT-2 P21: OUT-10 P3: OUT-2 P21: OUT-10 P4: OUT-3 P22: OUT-11...

  • Page 23: Chapter 3 Configuring The 2085-Ox32-Sc Using Ccw

    Chapter 3 Configuring the 2085-OX32-SC Using CCW This chapter covers the following subjects: • How to use Connected Components Workbench (CCW) and, optionally, ModuleConfigConverter.exe software to configure the Module. • Analog Data and Status settings. • Data Links settings. • Setting configuration parameters and associated values.

  • Page 24: 2085-Ox32-Sc Aop

    Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: USB/Ethernet 2085-OX32- PC Workstation Micro850/870 SC AOP with CCW Controller Connection 2080 Expansion I/O module Backplane Micro800 Expansion I/O Module Backplane Micro800-OB32/OV32-SC Micro800 2080 32-Point Expansion Expansion Discrete Output Module Modules Modules You use the module’s AOP to operate your module.
  • Page 25 Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: The Module Profile Tool dialog appears: 3. Select the row showing the module catalog name (either 2085-OB32-SC or 2085-OV32-SC), and then click the View button. The View Module Profile window appears: 2085-OB32-SC: User’s Manual Pub.
  • Page 26 Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: 2085-OV32-SC The first tab of the window provides the module identity information. This information is described in greater detail in Module Identity, later in this section. 4. To view software language availability, module description, and a help file for the module, click the Resources tab.

  • Page 27: 2085-Ox32-Sc Tab On Ccw

    Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: You can directly control channel output through the CCW output variable NOTE or your own ladder program. No default configuration is required. The modules do NOT use the third-party, MCC tool for configuration. 5.
  • Page 28 Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: To add the module(s) to your project, and see the module variables on the CCW tab: 1. From your CCW project, load the module AOP to a first Available slot from the Expansion Modules drop-down list: 2.
  • Page 29 Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: 3. To view the configuration tab, click the Configuration option. This option is NOT editable for discrete modules. If you try to enter information, the frame turns red to indicate an error: User’s Manual Pub.

  • Page 30: Software Versioning

    Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: Software Versioning The software version tracks major and minor revisions for end users. The shipped software version begins at version 1.1. Once released, the major revision is typically incremented if new features are introduced to the product.

  • Page 31: Plc Interfaces

    PLC Interfaces The 2085 platform stores the following values in the Vendor ID, Product_Type, Product_Code, Series_Rev, and Mod_Features arrays: Parameter OV32-SC OB32-SC Vendor ID 58 (Spectrum Controls) 58 (Spectrum Controls) Product Type 7 (Discrete) 7 (Discrete) Product Code Series Rev...

  • Page 32: Module Error

    Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW 3-10 Chapter 3: CCW Var Index Name Description Invalid Serial Number Data The stored serial number checksum is corrupt or invalid. _IO_Xx_ST_40 The module must be factory calibrated before it will operate normally.

  • Page 33: Module Specific Configuration Errors

    Configuring the Micro800 Expansion I/O 2085-OX32-SC Using CCW Chapter 3: 3-11 The following example shows module hardware errors in CCW version 12: 3.6.2 Module Specific Configuration Errors If you attempt to set the fields in the configuration file to invalid (unsupported) values, the module generates a non-critical error: •...

  • Page 34: Communication Errors

    Controls, please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container). Spectrum Controls reserves the right to void the warranty on any unit that is improperly packaged for shipment.

  • Page 35: Appendix A Manually Importing An Aop

    This appendix explains how to manually import an AOP rampp file into CCW software. 1. Download the latest module AOP from Spectrum Controls website, https://www.spectrumcontrols.com, and save the file to a local folder on your computer (normally the Downloads folder).
  • Page 36 Appendix A: Manually Importing an AOP 8. The program loads the .rampp file and informs you that you need to restart the CCW program. 9. After the program restarts, create a new project or reload your project. Select an Available slot from the Expansion Modules drop-down list: The newly imported module is now available as a selection from the Expansion Modules list.
  • Page 37 Index 2085-OX32-SC AOP mounting 2-3 import 3-5 overview 1-1 Add On Profile (AOP) 3-2 Module Catalog Name 3-6 Mounting manual importation A-1 DIN rail 2-6 Assembly sizes 3-9 module 2-3 Block diagram 1-7 panel 2-6 CCW tab 3-5 Noise 2-3 Configuration option 3-7 Parts List 2-4 Connection types 3-9...

  • Page 38: Index

    Index User’s Manual Pub. 0300309-01 Rev. A...
  • Page 39 User’s Manual Pub. 0300309-01 Rev. A...
  • Page 40 ©2016-2019, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and Micro800 are trademarks of Rockwell Automation. Corporate Headquarters Spectrum Controls Inc. 1705 132 Ave NE, Bellevue, WA 98005 Fax: 425-641-9473 Tel: 425-746-9481 Web Site: www.spectrumcontrols.com E-mail: spectrum@spectrumcontrols.com...

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