dummyhead
dummyhead
SERVICE INFORMATION
MAINTENANCE STANDARDS
SERVICE INFORMATION
ENGINE
Part
Engine
Maximum speed (at no load)
Idle speed
Cylinder compression
Cylinder
Sleeve I.D.
Piston
Skirt O.D.
Piston-to-cylinder clearance
Piston pin bore I.D.
Piston pin
Pin O.D.
Piston pin-to-piston pin bore
clearance
Piston rings
Ring side
clearance
Ring end gap
Ring width
Connecting rod
Small end I.D.
Big end side clearance
Big end I.D.
Big end oil clearance
Crankshaft
Crankpin O.D.
Cylinder barrel
Journal I.D.
Valves
Valve clearance
Valve stem O.D.
Valve guide I.D.
Valve seat width
Valve spring free length
Valve lifter
Journal I.D.
Valve lifter
O.D.
shaft
Cam
Cam height
I.D.
Camshaft
O.D.
Crankcase
Journal I.D.
side cover
Rocker arms
I.D.
Rocker arm
O.D.
shaft
Carburetor
Main jet
Float height
Pilot screw opening
Spark plug
Gap
Ignition coil
Air gap
Primary resistance
Secondary resistance
PUMP
Part
Pump
Impeller -Volute Clearance
2-2
Item
7,800±150 min
2,500±200 min
0.42 MPa (4.3 kgf/cm
61 psi)/1.000 rpm
41.800 – 41.815 (1.6457 – 1.6463)
41.770 – 41.790 (1.6445 – 1.6453)
0.010 – 0.045 (0.0004 – 0.0018)
10.002 – 10.018 (0.3938 – 0.3944)
9.994 – 10.000 (0.3935 – 0.3937)
0.002 – 0.024 (0.0001 – 0.0009)
Top/Second
0.015 – 0.056 (0.0006 – 0.0022)
Top/Second
0.15 – 0.30 (0.006 – 0.012)
Oil (side rail)
0.2 – 0.7 (0.01 – 0.03)
Top
0.77 – 0.79 (0.030 – 0.031)
Second
0.97 – 0.99 (0.038 – 0.039)
10.006 – 10.017 (0.3939 – 0.3944)
0.1 – 0.6 (0.004 – 0.024)
15.000 – 15.011 (0.5906 – 0.5910)
0.02 – 0.04 (0.001 – 0.002)
14.971 – 14.980 (0.5894 – 0.5898)
Cam/Lifter
5.005 – 5.023 (0.1970 – 0.1978)
Rocker arm
4.000 – 4.018 (0.1575 – 0.1582)
IN
0.08 ± 0.02
EX
0.11 ± 0.02
IN
3.970 – 3.985 (0.1563 – 0.1569)
EX
3.935 – 3.950 (0.1549 – 0.1555)
IN/EX
4.000 – 4.018 (0.1575 – 0.1582)
IN/EX
0.60 – 0.80 (0.024 – 0.031)
23.7 (0.93)
5.005 – 5.025 (0.1970 – 0.1978)
4.990 – 5.000 (0.1965 – 0.1969)
IN/EX
27.972 (1.1013)
5.020 – 5.050 (0.1976 – 0.1988)
4.990 – 5.000 (0.1965 – 0.1969)
Cam/Lifter
5.005 – 5.023 (0.1970 – 0.1978)
4.005 – 4.025 (0.1577 – 0.1585)
3.990 – 4.000 (0.1571 – 0.1575)
# 52
12.0 (0.47)
3 turns out
0.60 – 0.70 (0.024 – 0.028)
0.3 – 0.5 (0.01 – 0.02)
0.99 – 1.21 Ω
8.1 – 9.9 kΩ
Item
0.70 – 1.00 (0.028 – 0.039)
Standard
-1
(rpm)
-1
(rpm)
2
,
Standard
Unit: mm (in)
Service limit
–
–
–
41.900 (1.6496)
41.700 (1.6445)
0.120 (0.005)
10.050 (0.3957)
9.950 (0.3917)
0.100 (0.0039)
0.120 (0.0047)
0.60 (0.0024)
1.0 (0.04)
0.72 (0.0028)
0.92 (0.0036)
10.050 (0.3957)
0.8 (0.0031)
15.040 (0.5921)
0.100 (0.0039)
14.940 (0.5882)
5.050 (0.1988)
4.050 (0.1594)
–
–
3.900 (0.1535)
3.880 (0.1528)
4.060 (0.1598)
1.0 (0.04)
22.8 (0.90)
5.050 (0.1988)
4.950 (0.1949)
26.972 (1.0619)
5.100 (0.2008)
4.950 (0.1949)
5.050 (0.1988)
4.050 (0.1594)
3.950 (0.1555)
–
–
–
–
–
–
–
Unit: mm (in)
Service limit
–