Volkswagen CC 2012 Workshop Manual
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Volkswagen CC 2012 Workshop Manual

6-cylinder direct-injection engine (3.6 l engine, 4v)
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Service
Workshop Manual
CC 2012 ➤
Passat 2011 ➤
Passat Variant 2011 ➤
6-cylinder direct-injection engine (3.6 l engine, 4V)
Engine ID
Edition 06.2019
Service Department. Technical Information
BWS CNN
A

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Summary of Contents for Volkswagen CC 2012

  • Page 1 Service Workshop Manual CC 2012 ➤ Passat 2011 ➤ Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) BWS CNN Engine ID Edition 06.2019 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2019 Volkswagen AG, Wolfsburg D3E80345437...

  • Page 3: Table Of Contents

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Contents 00 - Technical data ........... .
  • Page 4 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 15 - Cylinder head, valve gear ......... . 58 Cylinder head .
  • Page 5 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Radiator, radiator fan ............154 Assembly overview - radiator/radiator fan .
  • Page 6 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Contents...

  • Page 7: Technical Data

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 00 – Technical data Identification (VRL013139; Edition 06.2019) ⇒ “1.1 Engine number/engine data”, page 1 Engine number/engine data Engine number The engine number (“engine code”...
  • Page 8 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 In exceptional circumstances min. 95 RON, however with re‐ duced performance. Rep. gr.00 - Technical data...

  • Page 9: General Information

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 General information ⇒ “2.1 Numbering of cylinders”, page 3 Numbering of cylinders Note Cylinder 1 is opposite the power delivery side.

  • Page 10: Safety Information

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Safety information ⇒ “3.1 Safety precautions during work on fuel system”, page 4 ⇒ “3.2 Safety precautions when using testers and measuring in‐...

  • Page 11: Safety Precautions When Working On The Cooling System

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 If test and measuring instruments are operated from front pas‐ senger seat and the vehicle is involved in an accident, there is a possibility that the person sitting in this seat may receive serious injuries when the airbag is triggered.

  • Page 12: Repair Notes

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Repair notes ⇒ “4.1 Rules for cleanliness”, page 6 ⇒ “4.2 Foreign objects in engine”, page 6 Rules for cleanliness When working on the fuel supply/injection system, carefully follow the “5 rules”...

  • Page 13: Removing And Installing Engine

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 10 – Removing and installing engine Removing and installing engine ⇒ “1.1 Removing engine”, page 7 ⇒ “1.2 Separating engine and gearbox”, page 15 ⇒...
  • Page 14 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Hose clamp pliers - VAS 6340- ♦ Spring-type clip pliers - VAS 6499- ♦ Engine and gearbox support - VAS 6095- ♦...
  • Page 15 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Note Read the event memories of all control units ⇒ Vehicle diag‐ ♦ nostic tester. All cable ties that are opened or cut through when the engine ♦...
  • Page 16 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Release feed-through for engine wiring harness -arrow- and pull off upwards. – Unscrew cable from alternator at fuse holder -arrow-.
  • Page 17 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Detach connector -4-, open catch and place engine wiring harness -3- on engine. – Disconnect the earth cable -1- and starter motor connections -2- and -5-.
  • Page 18 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove electrical wiring and retainer from gearbox cover at front -arrows- (2 x M6 nuts). – Raise and tie wiring in area of gearbox cover.
  • Page 19 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew bolt -2- and lay filler neck -1- for washer fluid reservoir to front. – Unplug connector -3-.
  • Page 20 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove heat shield above right drive shaft. Remove nuts -1- to do so. – Remove both drive shafts ⇒ Running gear, axles, steering;...

  • Page 21: Separating Engine And Gearbox

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Position engine support - T40074- on engine as shown and retighten adapter - T40074/1- with engine support - T40074- -2-.
  • Page 22 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Spring-type clip pliers - VAS 6499- ♦ Workshop hoist - VAS 6100- ♦ Multi-point bit - T10061- ♦...

  • Page 23: Securing Engine On Engine And Gearbox Support

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove starter -A- ⇒ Electrical system; Rep. gr. 27 ; Starter; Removing and installing starter . It is advisable to remove the »lower« bolt first.
  • Page 24 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Lifting tackle - 3033- ♦ Workshop hoist - VAS 6100- ♦ Engine and gearbox support - VAS 6095- ♦...

  • Page 25: Installing Engine

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Secure engine on the engine and gearbox support - VAS 6095- using universal mounting. Secure engine on the engine and gearbox support - 3269- with engine bracket - VAS 6095- .
  • Page 26 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ There must be a distance -a- of at least 10 mm between engine support and longitudinal member (right side).

  • Page 27: Assembly Mountings

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Assembly mountings ⇒ “2.1 Assembly overview - assembly mountings”, page 21 ⇒ “2.2 Removing and installing engine mounting”, page 22 ⇒...

  • Page 28: Removing And Installing Engine Mounting

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 10 - Bolts ❑ Engine mounting to engine support ❑ Renew ❑ 60 Nm + 90° ( / 4 turn) further 11 - Bolt ❑...
  • Page 29 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Detach exhaust system bracket from subframe -arrows-. – First unscrew bolt -1-. – Then remove bolts -2- and -3-.

  • Page 30: Adjusting Assembly Mountings

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew engine mount bolts -A-, -B- and -C- and remove en‐ gine mount upwards. Installing Installation is performed in the reverse order of removal. During...
  • Page 31 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Torque wrench - V.A.G 1332- Procedure Note It is not necessary to remove the air filter if only the assembly mounting at the engine end is to be adjusted.
  • Page 32 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Renew assembly mounting bolts -arrows- in succession (if not already carried out on installing engine) and screw in hand- tight.

  • Page 33: Checking Adjustment Of Assembly Mountings (Engine And Gearbox Mountings)

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Checking adjustment of assembly mountings (engine and gearbox mount‐ ings) • There must be a distance -a- of 10 … 13 mm between engine support and right longitudinal member.

  • Page 34: Crankshaft Group

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 13 – Crankshaft group Cylinder block (pulley end) ⇒ “1.1 Assembly overview - cylinder block (pulley end)”, page 28 ⇒...
  • Page 35 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 11 - Coolant pump ❑ Removing and installing ⇒ page 149 12 - Cylinder block ❑ Cover for timing chain ⇒...

  • Page 36: Assembly Overview - Poly V-Belt Drive

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Assembly overview - poly V-belt drive 1 - Vibration damper bolts ❑ 60 Nm + / 2 turn (180°) 2 - Vibration damper ❑...

  • Page 37: Removing And Installing Poly-V Belt

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 16 - Deflection rollers ❑ 40 Nm Removing and installing poly-V belt Special tools and workshop equipment required ♦...

  • Page 38: Removing And Installing Tensioner For Poly V-Belt

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Pull out locking pin - T10027- from tensioning roller. Always start engine and check belt running after completing work.

  • Page 39: Removing And Installing Bracket For Ancillaries

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing: – Remove poly V-belt ⇒ page 31 – Lock vibration damper using counterhold - T10172- . – Unscrew securing bolts and remove vibration damper from crankshaft journal.

  • Page 40: Removing And Installing Sealing Flange On Pulley End

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing and installing sealing flange on pulley end Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦...
  • Page 41 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove vibration damper. To do this, lock vibration damper using counterhold - T10172- . – Remove sump ⇒...

  • Page 42: Cylinder Block, Gearbox End

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Cylinder block, gearbox end ⇒ “2.1 Assembly overview - cylinder block, gearbox end”, page 36 ⇒ “2.2 Removing and installing flywheel”, page 36 ⇒...

  • Page 43: Renewing Crankshaft Oil Seal (Gearbox End)

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Counter-hold tool - T10044- Removing: Note To prevent irreparable damage to the dual-mass flywheel, do not unscrew the bolts -B- using a pneumatic/impact screwdriver. It is only permissible to remove the bolts -B- by hand.
  • Page 44 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Fitting tool - T10122- ♦ Extractor hook - T20143- Removing: – Removing gearbox ⇒ Rep. gr. 34 ; Removing and installing gearbox .
  • Page 45 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: – Slide oil seal -A- by pressing on outside over sleeve - T10122/1- onto pulling sleeve - T10122/2- .

  • Page 46: Crankshaft

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Crankshaft ⇒ “3.1 Assembly overview - crankshaft”, page 40 ⇒ “3.2 Renewing needle bearing in crankshaft”, page 42 ⇒...
  • Page 47 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Bearing cap ❑ Bearing cap 1: vibration damper end ❑ Bearing cap 5 with re‐ cesses for thrust wash‐...

  • Page 48: Renewing Needle Bearing In Crankshaft

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ❑ Observe notes ⇒ page 40 Renewing needle bearing in crankshaft Only vehicles with a dual clutch gearbox Special tools and workshop equipment required ♦...
  • Page 49 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Pulling out needle roller bearing – Pull out needle bearing -1- with internal puller - VAS 251 635- -A- and counter support, e.g.

  • Page 50: Crankshaft Dimensions

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Crankshaft dimensions Reworking the crankshaft is not permitted. Main journal ∅ Conrod journal ∅ 59.958 to 59.978 mm 53.958 to 53.978 mm...

  • Page 51: Allocation Of Main Bearing Shells

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Test sequence Note Do not interchange used bearings. ♦ Bearing shells worn down to nickel layer must be renewed.
  • Page 52 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Establish the correct colour marking for the bearing shell using the letters on the cylinder block and the crankshaft.
  • Page 53 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Letter on cylinder block Letter on crankshaft web Colour marking of bearing Colour marking of bearing shell for cylinder block (up‐...
  • Page 54 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Letters on crankshaft: The letters for the allocation of the bearing shells are located on the outer crankshaft web of No. 1 cylinder.

  • Page 55: Removing And Installing Sender Wheel

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Crankshaft bearing Letters on crankshaft web Colour marking of bearing shell violet violet violet blue blue violet violet...
  • Page 56 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Then tighten new securing bolt -1- to 10 Nm + 90° ( / 4 turn) further. – Then tighten new securing bolt -2- to 10 Nm + 90° ( / 4 turn) further.

  • Page 57: Pistons And Conrods

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Pistons and conrods ⇒ “4.1 Assembly overview - pistons and conrods”, page 51 ⇒ “4.2 Removing and installing pistons”, page 52 ⇒...

  • Page 58: Removing And Installing Pistons

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 6 - Conrod bearing cap ❑ Mark allocation to cylinder ❑ Mark conrod number 7 - 40 Nm + / 4 turn (90°) further...
  • Page 59 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Special wrench, long reach - T10070- ♦ Piston fitting tool - T10333- ♦ Silicone sealant - D 174 003 A2- Removing –...
  • Page 60 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – The pistons for cylinders 1, 3 and 5 must be installed so that the deep valve pockets -1- point to the middle of the cylinder block and the arrows -3- to the vibration damper.

  • Page 61: Checking Pistons And Cylinder Bores

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Firmly position piston fitting tool on cylinder block and push piston fully into cylinder bore. – Once piston has been installed, relocate dowel sleeve -arrow- in its bore.

  • Page 62: Separating New Conrod

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Test sequence Clean annular groove before check. Piston ring Clearance Wear limit Rectangular-section ring mm 0.04 … 0.06 0.12...
  • Page 63 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Mark allocation of conrod to cylinder. – Lightly clamp the conrod in a vice using aluminium vice clamps, as shown in the illustration.

  • Page 64: Cylinder Head, Valve Gear

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 15 – Cylinder head, valve gear Cylinder head ⇒ “1.1 Assembly overview - cylinder head”, page 58 ⇒ “1.2 Removing and installing cylinder head”, page 60 ⇒...
  • Page 65 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 15 - Chain tensioner, 50 Nm ❑ for camshaft timing chain ❑ Only rotate engine when chain tensioner is installed.

  • Page 66: Removing And Installing Cylinder Head

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Checking cylinder head for distortion Special tools and workshop equipment required ♦ Straight edge 500 mm - VAS 6075- ♦...
  • Page 67 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Camshaft bar - T10068 A- ♦ Drip tray for workshop hoist - VAS 6208- ♦ Workshop hoist - VAS 6100- ♦...
  • Page 68 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 WARNING The fuel line is under pressure. Fuel poses danger of injury to eyes and skin. Wear protective goggles and protective clothing to avoid injury and contact with the skin.
  • Page 69 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Turn crankshaft in engine direction of rotation to TDC No. 1 cylinder marking. Cams -A- of cylinder 1 must face each other.
  • Page 70 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Note Only counterhold at camshaft with 27 mm open-end spanner -arrow-. The camshaft bar - T10068 A- must not be fitted when camshaft adjuster is loosened or tightened.
  • Page 71 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Loosen cylinder head bolts in the sequence given starting at the outside and working inwards and then remove completely.
  • Page 72 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Ensure that dowel sleeves are inserted in the cylinder block in bores 12 and 20. – Apply a 2 mm thick bead of sealant - D 176 501 A1- onto joint between cylinder block and sealing flange as shown -arrows-.
  • Page 73 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Apply locking fluid - D 197 300 A2- to each cylinder head bolt in the area of the bearing surface -arrow- and insert bolts.

  • Page 74: Removing And Installing Cylinder Head Cover

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Place timing chain »tightly« onto sprocket of high-pressure pump and then bolt on the guide rail -arrow-.

  • Page 75: Assembly Overview - Vacuum Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: – Apply a small amount of sealant - D 454 300 A2- to cover at positions marked -arrows-.

  • Page 76: Removing And Installing Vacuum Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Input shaft ❑ Only fits in one position in drive sprocket. 2 - Cover 3 - Securing bolt ❑...

  • Page 77: Checking Compression

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove air filter housing with connecting hose. To do this, unscrew bolt -A-, pull off connector -B- and detach spring-type clip -C-.
  • Page 78 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Spark plug socket - 3122 B- ♦ Puller - T10095 A- ♦...
  • Page 79 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing the fuse interrupts the voltage supply for fuel pump activation. – Unclip cover rail for ignition cable harness -arrows- and re‐...
  • Page 80 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Check compression using compression tester - V.A.G 1763- , adapter - V.A.G 1381/1- and adapter - V.A.G 1381/5A- .

  • Page 81: Cover For Timing Chain

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Cover for timing chain ⇒ “2.1 Assembly overview - cover for timing chain”, page 75 ⇒ “2.2 Removing and installing timing chain cover”, page 76 ⇒...

  • Page 82: Removing And Installing Timing Chain Cover

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 12 - Dowel pins 13 - Bolt ❑ 10 Nm Removing and installing timing chain cover Special tools and workshop equipment required ♦...
  • Page 83 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove old sealing compound from holes -arrow- of cylinder head gasket. Note With the cylinder head installed, the holes in the cylinder head gasket are only half visible.

  • Page 84: Removing And Installing The Camshaft Control Valve Seal

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Apply thin bead of sealant -arrows- from below into both cor‐ ners between cylinder head gasket and cylinder block, so that holes in cylinder head gasket are filled.

  • Page 85: Assembly Overview - Valve Timing Housing

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Fitting sleeve - 3378- ♦ Fitting sleeve - 3253/6- from assembly tool - 3253- . Removing: – Using a suitable tool, press out the old seal without damaging the cover.
  • Page 86 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Seal ❑ Renew 2 - Guide rail: is clipped into valve timing housing 3 - Valve timing housing...

  • Page 87: Chain Drive

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Chain drive ⇒ “3.1 Assembly overview - camshaft timing chains”, page 81 ⇒ “3.2 Removing and installing camshaft timing chain”, page 83 ⇒...
  • Page 88 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 10 - Camshaft timing chain ❑ Before removing, mark direction of rotation (installation position) ⇒ page 83 ❑ Install camshaft adjuster with timing chain for camshaft drive ⇒...

  • Page 89: Removing And Installing Camshaft Timing Chain

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Marking timing chains – Mark timing chains before removing (e.g. with paint, arrow pointing in direction of rotation).
  • Page 90 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Cams -A- of cylinder 1 must face each other. – Removing camshaft adjuster ⇒ page 105 – Unscrew securing bolts -1- and -2-. Remove guide rail -A-.
  • Page 91 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Tighten bolt -1- for guide rail. – Insert inlet camshaft adjuster »24E« into timing chain in such a way that the copper-coloured chain link is aligned with the marking on the camshaft adjuster.

  • Page 92: Removing And Installing Chain Drive Sprocket For High-Pressure Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install tensioner for timing chain -arrow-. Specified torque: 50 Nm. – Remove camshaft bar - T10068 A- and tighten bolt of camshaft adjuster.

  • Page 93: Removing And Installing Timing Chain And Chain Drive For Oil Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Insert drive sprocket. The notch -arrow- must be on top. – Coat bearing shaft with lubricating paste - G 052 723 A2- and push it in.
  • Page 94 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Counter-hold tool - T10172- ♦ Torque wrench - V.A.G 1331- ♦...
  • Page 95 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Loosen bolt -arrow- for sprockets about 1 full turn. To do this, counterhold vibration damper using counterhold - T10172- .
  • Page 96 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Insert large sprocket into timing chain in such a way that the hole with marking -arrow B- is aligned with marking on oil pump.

  • Page 97: Checking Valve Timing

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Tighten new bolt -arrow- for sprockets. Specified torque ⇒ Item 7 (page 123) . To do this, counterhold vibration damper using counterhold - T10172- .
  • Page 98 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Cams -A- of cylinder 1 must face each other. – Insert camshaft bar - T10068 A- in both shaft grooves.

  • Page 99: Adjusting Valve Timing

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – The gap between markings of camshaft adjuster must be ex‐ actly 16 rollers of camshaft timing chain.
  • Page 100 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Counter-hold tool - T10172- ♦ Torque wrench - V.A.G 1331- ♦...
  • Page 101 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Loosen bolt -arrow- for sprockets about 1 full turn. To do this, counterhold vibration damper using counterhold - T10172- .
  • Page 102 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Insert large sprocket into timing chain in such a way that the hole with marking -arrow B- is aligned with marking on oil pump.
  • Page 103 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Tighten new bolt -arrow- for sprockets. Specified torque ⇒ Item 11 (page 82) . To do this, counterhold vibration damper using counterhold - T10172- .

  • Page 104: Valve Gear

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Valve gear ⇒ “4.1 Assembly overview - valve gear”, page 98 ⇒ “4.2 Measuring axial play of camshaft”, page 100 ⇒...
  • Page 105 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ❑ Before installing valve timing housing, check strainer for soiling ⇒ page 80 ❑ Removing and installing ⇒ page 101 7 - 8 Nm + turn 180°...

  • Page 106: Measuring Axial Play Of Camshaft

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 21 - Retaining clip ❑ Check for firm seating 22 - Roller rocker fingers ❑ Before installing, check camshaft axial clearance ⇒...

  • Page 107: Removing And Installing Camshaft

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Wear limit: max. 0.40 mm Removing and installing camshaft Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦...
  • Page 108 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Not illustrated: ♦ Sealant - D 176 501 A1- Removing: – Remove air filter housing ⇒ page 174 –...
  • Page 109 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 • When installing camshafts, No. 1 cylinder cams -A- must point upwards. Procedure: – Position crankshaft with counterhold - T10172- in engine di‐...
  • Page 110 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Fitting position of camshaft bearing caps Points of bearing caps -arrow A- of inlet and exhaust camshafts face outwards.

  • Page 111: Removing And Installing Camshaft Adjuster

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install timing housing and tighten bolts -arrows-. Specified tor‐ ⇒ page 79 – Install camshaft adjuster with timing chain for camshaft drive ⇒...
  • Page 112 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Counterhold - T10172- with pins - T10172/1- ♦...
  • Page 113 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Disconnect the following plug connectors: Hall sender - G40- Inlet camshaft control valve 1 - N205- Hall sender 2 - G163- Exhaust camshaft control valve 1 - N318- –...
  • Page 114 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew bolt for camshaft adjuster approx. 1 turn at outlet end, using an open-ended spanner to counterhold on flat side of camshaft.
  • Page 115 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove tensioner for timing chain -arrow-. – Mark chain links that are opposite the markings on the cam‐...
  • Page 116 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 • The timing chain to high-pressure pump drive sprocket must not »sag«. • It must be possible to easily position the camshaft adjuster with »tight«...
  • Page 117 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install tensioner for timing chain -arrow-. Specified torque: 50 Nm. – Turn engine two revolutions in direction of engine rotation and check if markings align.

  • Page 118: Removing And Installing Camshaft Control Valve

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Fit cover and tighten securing bolts -arrows- in diagonal se‐ quence to 8 Nm. Further assembly is carried out in the reverse order of removal.
  • Page 119 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Sealant - D 176 501 A1- ♦ Sealant - D 454 300 A2- Removing: – Pull cover -1- off air duct, releasing clips on sides to do so.
  • Page 120 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew cover -arrows- from cylinder head. Caution ♦ Cover lower chain housing carefully so that no parts can fall into it.
  • Page 121 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Check if gasket -arrows- is correctly seated in cylinder head cover. – Remove sealant residue from positions -A-, if necessary.

  • Page 122: Removing And Installing Valve Stem Seals

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – First insert all securing bolts -arrows- and tighten lightly. – Then tighten all securing bolts. Specified torque: ⇒...
  • Page 123 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Valve lever - VW 541/1 A- with press tool - VW 541/6- ♦...
  • Page 124 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 When removed, the cylinder head can be mounted on the Cylin‐ der head tensioning device - VAS 6419- for assembly work.

  • Page 125: Inlet And Exhaust Valves

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Inlet and exhaust valves ⇒ “5.1 Checking valve guides”, page 119 ⇒ “5.2 Reworking valve seats”, page 119 ⇒...
  • Page 126 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove camshafts ⇒ page 101 Calculate the max. permissible reworking dimension as follows: – Insert valve and press firmly against seat.

  • Page 127: Valve Dimensions

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Reworking exhaust valve seat: = 29.8 mm diameter = max. permissible reworking dimension = 1.2 to 1.7 mm = max.

  • Page 128: Lubrication

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 17 – Lubrication Sump, oil pump ⇒ “1.1 Assembly overview - sump/oil pump”, page 122 ⇒ “1.2 Removing and installing oil spray jet”, page 124 ⇒...
  • Page 129 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Bolt ❑ 6 Nm ❑ Secured to intake mani‐ fold. 2 - Guide tube ❑ for oil dipstick ❑...

  • Page 130: Removing And Installing Oil Spray Jet

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 13 - Bolt ❑ 8 Nm ❑ Install with locking fluid 14 - Oil pipe 15 - Bolt ❑...

  • Page 131: Removing And Installing Sump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Note Oil spray jets are installed in crankshaft bearings 2 to 7. Removing: – Press out oil spray jet -arrow- using 4 mm ∅ punch towards engine mounting.
  • Page 132 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing: – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐...

  • Page 133: Removing And Installing Oil Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Cut off nozzle on tube at front marking (∅ of nozzle approx. 3 mm). – Apply sealant - D 176 501 A1- to clean sealing surface of sump as shown.
  • Page 134 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Turn engine by vibration damper to adjustment markings. • Ground tooth of drive sprocket -arrow A- must align with bear‐...
  • Page 135 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew oil pump securing bolts -arrows-. – Lever oil pump out evenly at lugs -arrows-. Installing: Note Do not tilt oil pump when installing.
  • Page 136 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Now turn oil pump shaft -1- with flat side -arrow- horizontal to mark -2- on oil pump.

  • Page 137: Engine Oil

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install lower chain tensioner and tighten to 8 Nm -arrows-. – Remove Allan key -A-. – Install chain tensioner for camshaft timing chain -arrow-.
  • Page 138 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 • Vehicle in horizontal position. • Wait a few minutes after switching engine off to allow oil to flow back into sump.

  • Page 139: Oil Filter, Oil Pressure Switch

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Oil filter, oil pressure switch ⇒ “2.1 Assembly overview - oil filter housing, oil pressure switch”, page 133 ⇒...
  • Page 140 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Sealing ring ❑ Renew ❑ Lubricate before as‐ sembling. 2 - Oil filter housing 3 - Oil seals ❑...

  • Page 141: Checking Oil Pressure And Oil Pressure Switch

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 16 - Oil filter element ❑ Observe change intervals. ❑ Observe notes ⇒ page 133 17 - O-ring ❑...
  • Page 142 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Jointed wrench 24 mm - T40175- Note Functional check and repair of the optical and acoustic oil pres‐...
  • Page 143 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Connect voltage tester - V.A.G 1527B- with cables from aux‐ iliary measuring set - V.A.G 1594C- to battery positive (+) (connection in engine compartment -arrow-) and oil pressure switch.

  • Page 144: Cooling

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 19 – Cooling Cooling system/coolant ⇒ “1.1 Connection diagram - coolant hoses”, page 138 ⇒ “1.2 Checking cooling system for leaks”, page 140 ⇒...
  • Page 145 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Expansion tank 2 - Heat exchanger for heater ❑ If renewed, refill system with fresh coolant.

  • Page 146: Checking Cooling System For Leaks

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Checking cooling system for leaks Special tools and workshop equipment required ♦ Adapter for cooling system tester - V.A.G 1274/8- ♦...
  • Page 147 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Self-test of cooling system tester - V.A.G 1274 B- – Operate cooling system tester - V.A.G 1274 B- several times.

  • Page 148: Draining And Adding Coolant

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Fit cooling system tester - V.A.G 1274 B- with adapter - V.A.G 1274/8- to coolant expansion tank.
  • Page 149 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Special tools and workshop equipment required ♦ Adapter for cooling system tester - V.A.G 1274/8- ♦ Drip tray - VAS 6208- ♦...
  • Page 150 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Open quick-release coupling -arrow- and pull off coolant hose downwards from radiator. – Remove additional bottom coolant hose to continued coolant circulation pump - V51- -arrow- and allow remaining coolant to drain out.
  • Page 151 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Note The water used for mixing has a major influence on the effec‐ ♦ tiveness of the coolant. Because the water quality differs from country to country and even from region to region, the quality of the water to be used in the cooling system has been speci‐...
  • Page 152 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Reconnect coolant hose to continued circulation coolant pump - V51- -arrow-. – Push lower coolant hose onto radiator union and secure.

  • Page 153: Coolant Pump, Regulation Of Cooling System

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Coolant pump, regulation of cooling system ⇒ “2.1 Assembly overview - coolant pump, thermostat”, page 147 ⇒ “2.2 Removing and installing coolant pump”, page 149 ⇒...
  • Page 154 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - To top of expansion tank 2 - Rear coolant pipe 3 - 20 Nm 4 - From heat exchanger...

  • Page 155: Removing And Installing Coolant Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 28 - 8 Nm 29 - Pulley ❑ For coolant pump ❑ Removing and installing ⇒ page 149...
  • Page 156 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Refractometer - T10007 A- ♦ Drip tray - VAS 6208- ♦ Torque wrench - V.A.G 1331- ♦ Spring-type clip pliers - VAS 6362- ♦...
  • Page 157 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unbolt engine side of assembly mounting from engine bracket -arrows-. – Lower engine on support bracket - 10 - 222 A- until coolant pump can be removed.

  • Page 158: Removing And Installing Thermostat

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing and installing thermostat Special tools and workshop equipment required ♦ Hose clamp pliers - VAS 6340- Removing: –...

  • Page 159: Checking Thermostat

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 • Installation position: the edges on thermostat and on housing must align -arrows-. – Moisten new seal with coolant and fit on coolant connection.

  • Page 160: Radiator, Radiator Fan

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Radiator, radiator fan ⇒ “3.1 Assembly overview - radiator/radiator fan”, page 154 ⇒ “3.2 Removing and installing radiator”, page 155 ⇒...

  • Page 161: Removing And Installing Radiator

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 14 - 5 Nm 15 - Radiator fan 2 - V177- ❑ Removing and installing radiator cowl with fans ⇒...
  • Page 162 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Drip tray - VAS 6208- ♦ Spring-type clip pliers - VAS 6340- ♦ Coolant system charge unit - VAS 6096- ♦...

  • Page 163: Removing And Installing Radiator Cowl With Radiator Fan

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Move radiator and condenser to the left side, so that the right securing bolts are accessible. Remove securing bolts -arrows-.
  • Page 164 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Torque wrench - V.A.G 1331- Removing: – Remove the intake air duct -1- and -2- from the air filter ⇒...

  • Page 165: Removing And Installing Radiator Fan

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing and installing radiator fan Removing: – Remove radiator cowl ⇒ page 157 – Disconnect connector -1-. – Move electrical wiring clear.

  • Page 166: Mixture Preparation - Injection

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 24 – Mixture preparation - injection Injection system ⇒ “1.1 Overview of fitting locations - injection system”, page 160...
  • Page 167 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 15 - Injector, cylinder 1 - N30- , injector, cylinder 3 - N32- , injector, cylinder 5 - N83- ❑...

  • Page 168: Injectors

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Injectors ⇒ “2.1 Assembly overview - fuel rail with injectors”, page 162 ⇒ “2.2 Removing and installing injectors”, page 166 ⇒...
  • Page 169 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Fuel pressure sender for low-pressure - G410- ❑ 15 Nm 2 - Fuel supply hose ❑ From fuel tank ❑...
  • Page 170 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 13 - Union ❑ To loosen and tighten union nut, counterhold with a wrench on connection. ❑ Before installing high-pressure pipe, first tighten connection to 40 Nm.
  • Page 171 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 25 - Spring element ❑ Renew each time fuel rail is removed. ❑ Ensure firm seating 26 - Bolt ❑...

  • Page 172: Removing And Installing Injectors

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - O-ring ❑ Renew ❑ Before installing, mois‐ ten lightly with clean en‐ gine oil. 2 - Support washer ❑...
  • Page 173 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Torque wrench - V.A.G 1331- ♦ Tool set - T10133- Removing: – Remove upper part of intake manifold ⇒...
  • Page 174 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Then insert puller - T10133/15- into groove -arrow- on injector. Note The spring element -arrow- must not be pulled off before the in‐...
  • Page 175 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: – Clean injector bores in cylinder head thoroughly with a nylon brush - T10133/4- . – Renew injector O-ring, support washer, spring element and combustion chamber seal ⇒...

  • Page 176: Renewing Seals On Injectors

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Renewing seals on injectors Note The »long« injectors for cylinders No. 1, 3 and 5 must not be ♦...
  • Page 177 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Put new seal -1- on assembly cone - T10133/5- . Using as‐ sembly sleeve - T10133/6- (knurled end faces seal -1-), gently slide the seal onto the assembly cone - T10133/5- as far as possible.
  • Page 178 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Then push calibration sleeve - T10133/8- over seal as far as it will go until it is touching spacer sleeve - T10133/11- .
  • Page 179 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Now position a new spring element -1- for retaining plate - T10133/12- and position a new O-ring -3- in front of support washer -2-.

  • Page 180: Air Filter

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Air filter ⇒ “3.1 Assembly overview - air filter housing”, page 174 ⇒ “3.2 Removing and installing air filter housing”, page 175 ⇒...

  • Page 181: Removing And Installing Air Filter Housing

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing and installing air filter hous‐ Removing: – Pull cover -1- off air duct, releasing clips on sides to do so.

  • Page 182: Intake Manifold

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Intake manifold ⇒ “4.1 Assembly overview - intake manifold”, page 176 ⇒ “4.2 Removing and installing lower part of intake manifold with fuel rail”, page 178...
  • Page 183 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 1 - Bolt ❑ 10 Nm 2 - Upper part of intake mani‐ fold ❑ Removing and installing ⇒...

  • Page 184: Removing And Installing Lower Part Of Intake Manifold With Fuel Rail

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ❑ Ensure correct seating in lower part of intake manifold. 18 - Intake manifold lower part ❑ Removing and installing ⇒...
  • Page 185 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing: Note Note safety precautions before starting installation work ♦ ⇒ page 4 Observe rules for cleanliness ⇒ page 6 ♦...
  • Page 186 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew securing bolts for lower part of intake manifold/cyl‐ inder head -arrows-. – Unscrew securing bolt from oil dipstick guide tube -1-.

  • Page 187: Removing And Installing Intake Manifold Upper Part

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install connecting pipe of fuel rail. Note First tighten union nuts for connection pipe hand tight, then ♦...
  • Page 188 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing: Note Note safety precautions before starting installation work ♦ ⇒ page 4 Observe rules for cleanliness ⇒ page 6 ♦...
  • Page 189 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Push cable duct upwards with a screwdriver and lay connec‐ tors to one side. – Separate electrical connections -1-, remove intake manifold hose -2- and pull off connecting hose -3- for crankcase breath‐...

  • Page 190: Removing And Installing Throttle Valve Module J338

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: Note Remove the seal from the lower part of intake manifold and place it back in the upper part of the intake manifold before installation to prevent leaks.
  • Page 191 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Separate electrical connector -1- on throttle valve module - J338- . – Remove bolts -arrows- and detach throttle valve module - J338- .

  • Page 192: Senders And Sensors

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Senders and sensors ⇒ “5.1 Checking fuel pressure sender G247 ”, page 186 Checking fuel pressure sender - G247-...
  • Page 193 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Procedure: WARNING The fuel line is under pressure. Fuel poses danger of injury to eyes and skin. Wear protective goggles and protective clothing to avoid injury and contact with the skin.
  • Page 194 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Connect pressure line of tester - VAS 6394/1- to adapter - VAS 6394/3- -arrow-. – Connect fuel pressure sender and electrical connector of fuel pressure sender using test instrument adapter - VAS 5570- .

  • Page 195: Engine Control Unit

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Engine control unit ⇒ “6.1 Removing and installing engine (motor) control unit J623 ”, page 189 ⇒ “6.2 Removing and installing engine (motor) control unit J623 with protective housing”, page 190...

  • Page 196: Removing And Installing Engine (Motor) Control Unit J623 With Protective Housing

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: – Fit connectors to engine control unit and slide locking devices onto stop in -direction of arrow-.
  • Page 197 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Push retaining frame down in -direction of arrow- and remove engine control unit. – Unscrew shear-head bolts -arrows- using a pair of pliers.
  • Page 198 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Push locking devices of connectors in -direction of arrow- and pull off connectors. Installing: – Fit connectors to engine control unit and slide locking devices onto stop in -direction of arrow-.
  • Page 199 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install engine control unit into retaining frame and push up‐ wards in the direction of the -arrow-.

  • Page 200: High-Pressure Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 High-pressure pump ⇒ “7.1 Assembly overview - high-pressure pump”, page 194 ⇒ “7.2 Removing and installing high-pressure pump”, page 195...

  • Page 201: Removing And Installing High-Pressure Pump

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 6 - High-pressure pump ❑ Removing and installing ⇒ page 195 7 - Bolt ❑ 10 Nm Removing and installing high-pressure...
  • Page 202 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Remove air filter housing with connecting hose. To do this, unscrew bolt -A-, pull off connector -B- and detach spring-type clip -C-.
  • Page 203 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Pull off connector -A-, undo and remove bolts -arrow- and re‐ move high-pressure pump -B- from engine.
  • Page 204 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Install new low-pressure hose -A-. When doing this, take in‐ stallation markings and position of spring clamps -arrows- into consideration.

  • Page 205: Lambda Probe

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Lambda probe ⇒ “8.1 Removing and installing lambda probe G39 ”, page 199 ⇒ “8.2 Removing and installing Lambda probe G108 ”, page 200 ⇒...

  • Page 206: Removing And Installing Lambda Probe G108

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Removing and installing Lambda probe - G108- Special tools and workshop equipment required ♦ Lambda probe open ring spanner set - 3337- ♦...
  • Page 207 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Lambda probe open ring spanner set - 3337- ♦ High-temperature paste - G 052 112 A3- Removing: –...

  • Page 208: Exhaust System

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 26 – Exhaust system Exhaust pipes and silencers ⇒ “1.1 Assembly overview - silencers”, page 202 ⇒ “1.2 Separating exhaust pipes from silencers”, page 203 ⇒...

  • Page 209: Separating Exhaust Pipes From Silencers

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 10 - Bolt 11 - Retainer ❑ Renew if damaged 12 - to front silencer ⇒ page 206...
  • Page 210 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Chain-type pipe cutter - VAS 6254- ♦ Safety glasses Procedure WARNING To avoid injury from metal shavings, wear eye protection and protective clothing.

  • Page 211: Installation Position Of Clamp

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installation position of clamp Installation position of front clamp – Align clamp -1- to marking on exhaust pipe -2- -Arrow- points in direction of travel.

  • Page 212: Emission Control

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Emission control ⇒ “2.1 Assembly overview - emission control”, page 206 ⇒ “2.2 Removing and installing catalytic converter”, page 207...

  • Page 213: Removing And Installing Catalytic Converter

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 6 - Lambda probe after catalytic converter - G130- , 50 Nm ❑ Bank 1, probe 2 ❑ Black 4-pin connector ❑...
  • Page 214 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Disconnect electrical connectors -1- and -2- for Lambda probe - G39- and Lambda probe 2 - G108- .
  • Page 215 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 – Unscrew nuts for front exhaust pipe - accessible from below - from exhaust manifolds -arrows-. Note The flexible joint in the front exhaust pipe must not be bent by ♦...

  • Page 216: Exhaust Manifold

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Exhaust manifold ⇒ “3.1 Assembly overview - exhaust manifold”, page 210 ⇒ “3.2 Removing and installing exhaust manifold”, page 211...

  • Page 217: Removing And Installing Exhaust Manifold

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ❑ Cylinders 4, 5, and 6 ❑ Renew Removing and installing exhaust mani‐ fold Removing: – Remove upper part of intake manifold ⇒...

  • Page 218: Ignition System

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 28 – Ignition system Ignition system ⇒ “1.1 Assembly overview - ignition system”, page 212 ⇒ “1.2 Removing and installing ignition coils with output stage”, page 213 ⇒...

  • Page 219: Removing And Installing Ignition Coils With Output Stage

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ❑ Gold-plated contacts on sensor and connector. ❑ Mark connector before removing. 11 - 10 Nm 12 - Hall sender 2 - G163- ❑...
  • Page 220 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 ♦ Assembly tool - T10118- Removing: – Unclip cover rail for ignition cable harness -arrows- and re‐ move forwards from retaining lugs -A-.

  • Page 221: Removing And Installing Engine Speed Sender G28

    CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Installing: – To install, insert ignition coil with output stage into respective spark plug hole so that the flat sides of connectors fit with each other -arrows-.
  • Page 222 CC 2012 ➤ , Passat 2011 ➤ , Passat Variant 2011 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 06.2019 Engine code BWS, CNNA Electrode gap 0.7 to 0.8 mm Torque setting 18 Nm Change interval ⇒ Maintenance ; Booklet ; Service tables 5) Current spark plugs ⇒...

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