Kohler EKOZD Series Service page 277

Marine generator sets
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1. Alignment marks
Figure 15-13 Alignment Marks
11. Apply antiseize compound to the keyed end of the
rotor shaft.
12. Bring the rotor leads F1 and F2 through the open
spaces in the exciter armature windings while
installing the exciter armature on the shaft. Check
the keyway of the shaft and key of the exciter
armature for damage. Install the exciter armature
retaining bolt and washer and torque to
specifications. See Figure 15-14.
13. Use screws and lock washers to install the rotor
leads F1 and F2 to the rectifier module at the
positive (+) and negative (- ) terminals and torque
to specifications. See Figure 15-15.
Note: Position the lock washers against the
rectifier module.
14. If the exciter armature is new, locate the exciter
armature lead mounting locations on the rectifier
module (see Figure 15-15) and cut the exciter
armature leads to eliminate slack and crimp-on
terminals.
15. Use screws and lock washers to install the exciter
armature leads AC (qty. 3) to the rectifier module at
the A, B, and C terminals and torque to
specifications.
Note: Position the lock washers against the
rectifier module.
TP-6953
7/19
1
5
5588613
1. Exciter armature retaining bolt/washer
2. Rotor leads F1 and F2
3. Rectifier module
4. Exciter armature leads
5. Exciter armature
Figure 15-14 Exciter Armature and Rectifier Module
16. Align the holes of the rectifier module to the
threaded holes in the exciter armature. Install the
three screws in the rectifier module, place the three
spacers on the screws, and attach the rectifier
module to the exciter armature and torque to
specifications.
Note: Position the spacers between the rectifier
17. Position the exciter field leads at the top. Install the
exciter field using four bolts and washers and
torque to specifications. See Figure 15-16.
4
3
module and exciter armature.
Section 15 Alternator Disassembly/Reassembly
1
2
TP-6878-4
277

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