Kohler 40EKOZD Manuals

Manuals and User Guides for Kohler 40EKOZD. We have 3 Kohler 40EKOZD manuals available for free PDF download: Service, Operation, Installation Manual

Kohler 40EKOZD Service (360 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 20.88 MB

Kohler 40EKOZD Operation (168 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 24.01 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Maintenance and Service Parts/Related Literature
11
Service Views
13
Operation
17
Prestart Checklist
17
Marine Inspection
18
Angular Operation
18
Operation in European Union Member Countries
19
Load Profile
19
Introduction
19
Controller Specifications
19
Decision-Maker 3500 Controller Information
20
Controller Features
21
Switches and Controls
22
Exhaust Gas Recirculation (EGR) Lamp
23
Annunciator Lamps
23
Graphical Display
24
Metering Menu
24
Generator Metering Submenu
24
Engine Metering Submenu
25
Overview Submenu
25
Paralleling Metering Submenu
26
Generator Information Menu
26
Generator Information Submenu
26
Event History Submenu
27
Configuration Submenu
27
Voltage Regulation Submenu
29
Voltage Selector Switch
30
Paralleling Operation
30
Controller Configuration Menu
38
Controller Configuration Submenu
38
Communication Setup Submenu
39
Calibration Submenu
40
I/O Setup Menu
41
Controller Fault Diagnostics
42
Main Logic Circuit Board
46
Controller Operation
46
Emergency Stop
48
System Status Lamps
49
System Fault Warning Lamp with Digital Displays
49
System Fault Shutdown Lamp with Digital Displays
52
Status and Notice Digital Displays
54
Controller Resetting (Following System Shutdown or Warning)
55
Menu Displays
56
Monitoring and Programming Setup
64
PC Communications
64
Modbus Communications
66
Scheduled Maintenance
67
General Maintenance
67
Service Schedule for 14-24EKOZD/12-20.5EFKOZD Models
69
Service Schedule for 32-40EKOZD/28-35EFKOZD Models
71
Engine Break-In Period
73
Lubrication System
73
Oil Specifications
73
Oil Check
73
Oil Change
74
Fuel System
75
Fuel Specifications
75
Fuel Filter
76
Fuel System Bleed
77
Air Cleaner Service/Replacement (32-40EKOZD/28-35EFKOZD Models)
79
Exhaust System
80
Cooling System
81
Closed Heat Exchanger
81
Checking and Filling Coolant
81
Flushing and Cleaning
83
Pressure Cap
84
Seawater Pump
84
Siphon Break
86
Anticorrosion Zinc Anode
88
Belt Tension
90
Belt Tensioning Procedure
90
Battery
92
Generator Storage Procedure
92
Troubleshooting
93
Controller Display and Voltage Regulation Troubleshooting Chart
99
Wiring Diagrams
101
Wiring Diagram Reference
102
Appendix A. Abbreviations
163
Appendix B. Operating Hours and Service Log
167

Kohler 40EKOZD Installation Manual (84 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 5.21 MB

Table of Contents
3
Safety Precautions and Instructions

5
Section 1 Introduction

9
- General
  9
- Decision-Maker 3500 Controller Information
  10
Section 2 Location, Lifting, and Mounting

11
- General Considerations
  11
  - Installation Location Considerations
    11
- Lifting the Generator Set
  11
- Location
  11
- Mounting
  11
Section 3 Cooling System

13
- Ventilation
  13
- Cooling System Components
  13
  - Intake Through-Hull Strainer (Seacock Cover)
    13
  - Seacock
    14
  - Seawater Strainer
    14
  - Water Lines
    15
  - Closed Heat Exchanger
    16
Section 4 Exhaust System

17
- Types
  17
- Exhaust Lines
  17
- Exhaust System Location, Mounting, and Installation
  18
  - Above-Waterline Installation
    19
  - MID/Below-Waterline Installation
    20
Section 5 Fuel System

25
- Fuel Tank
  25
- Fuel Lines
  26
  - Fuel Line Selection and Application for 32/40EKOZD and 28/35EFKOZD Models
    27
- Fuel Filters
  27
- Fuel/Water Separator
  27
- Fuel Pump Lift
  27
- Fuel Consumption
  27
Section 6 Electrical System

29
- AC Voltage Connections
  29
- Circuit Protection
  29
  - Circuit Breaker Considerations
    29
  - Circuit Breaker Installation
    30
- Installation in Steel or Aluminum Vessels
  32
- Installation Regulations
  32
- Battery
  33
- Wiring
  33
- Remote Connection
  33
Section 7 Installation Drawings

35
Section 8 Reconnection

51
- Voltage Reconnection
  51
- Twelve-Lead Reconnection
  53
Section 9 Paralleling Generator Sets

55
- Introduction
  55
- Paralleling Basics
  56
  - Why Parallel Generator Sets
    56
  - Paralleling Functions
    56
- Paralleling Considerations
  59
  - Generator Requirements
    59
  - Paralleling Controller-PGEN
    59
- Paralleling Set up
  60
- Troubleshooting When Breaker Does Not Close to Bus
  63
  - Faults Not Shown
    63
  - Faults Shown
    64
- Troubleshooting When Breaker Does Close to Bus
  66
  - Faults Shown
    66
- Troubleshooting When Running in AUTO
  70
  - Faults Shown
    70
- Generator Management Setup
  74
- Load Add/Shed Configuration
  76
  - Load Add/Shed Setup
    76
Appendix A Generator Selection and Wattage Requirements

77
Appendix B Abbreviations

78

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More Kohler Manuals

Kohler 40EKOZD Manuals

Kohler 40EKOZD Service (360 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

Section 2 Operation

Kohler 40EKOZD Operation (168 pages)

Table of Contents

Kohler 40EKOZD Installation Manual (84 pages)

Table of Contents

Safety Precautions and Instructions

Section 1 Introduction

Section 2 Location, Lifting, and Mounting

Section 3 Cooling System

Section 4 Exhaust System

Section 5 Fuel System

Section 6 Electrical System

Section 7 Installation Drawings

Section 8 Reconnection

Section 9 Paralleling Generator Sets

Appendix A Generator Selection and Wattage Requirements

Appendix B Abbreviations

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Kohler Categories