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Original Issue Date: 6/15
Model: 13EKOZD/11EFKOZD, 15EKOZD/13EFKOZD, 16.5/17.5/19.5/20EFKOZD
Market: Marine
Subject: Siphon Break Kit GM94002-KP1 for Sound Shielded Units with Front
Introduction
Use these instructions to install a siphon break on
sound-shielded generator sets with a front connection
panel. A siphon break prevents seawater entry into the
generator set engine when the engine exhaust manifold
outlet is less than 230 mm (9 in.) above the waterline of
a fully loaded docked or stationary craft.
Read the entire installation procedure. Perform the
steps in the order shown.
Note: Install this siphon break kit on generator sets
equipped with the sound shield kits specified in
Figure 1. Do not install these siphon break kits on
generator sets without sound shields.
Model
13EKOZD/11EFKOZD
15EKOZD/13EFKOZD
17.5/16.5EFKOZD
20/19.5EFKOZD
Figure 1 Sound Shield Kits
INSTALLATION INSTRUCTIONS
Connection Panel
Factory
Field
Installed Kit
Installed Kit
GM93548-KA1 GM93548-KP1
GM93548-KA4 GM93548-KP4
GM93548-KA2 GM93548-KP2
GM93548-KA3 GM93548-KP3
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
WARNING
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
are in place.
Servicing the generator set when it is operating. Exposed
moving parts can cause severe injury or death. Keep
hands, feet, hair, clothing, and test leads away from the belts
and pulleys when the generator set is running. Replace
guards, screens, and covers before operating the generator
set.
TT-1664
6/15
the
generator
set.
Accidental starting can
Before working on the
Moving parts.
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Summary of Contents for Kohler 13EKOZD
- Page 1 TT-1664 6/15 INSTALLATION INSTRUCTIONS Original Issue Date: 6/15 Model: 13EKOZD/11EFKOZD, 15EKOZD/13EFKOZD, 16.5/17.5/19.5/20EFKOZD Market: Marine Subject: Siphon Break Kit GM94002-KP1 for Sound Shielded Units with Front Connection Panel Introduction Safety Precautions Use these instructions to install a siphon break on WARNING sound-shielded generator sets with a front connection panel.
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Page 2: Installation Procedure
Installation Procedure Remove the generator set from service. Press generator master control OFF/RESET button. Disconnect the power to the battery charger, if equipped. Disconnect the generator set engine starting battery, the negative (--) lead first. Remove the sound shield door and roof. Remove the sound shield’s engine-end (front) door and roof (if necessary) to gain access to the generator set hoses inside. - Page 3 Secure the molded hose (276206) to the existing 3.12 Use customer-supplied hose clamps to connect elbow on the exhaust mixer using an existing hose the siphon break (GM32985) to the hoses. Locate clamp. See Figure 7. the hose clamps 12.7 mm (1/2 in.) from each end of the hose and tighten the clamps.
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Page 4: Inspection/Maintenance
Inspection/Maintenance Service the siphon break during regular exhaust system component inspection. See the generator set operation manual for the service schedule. Note: The generator set must not be running during the siphon break inspection. Remove the generator set from service. Press generator master... -
Page 5: Parts List
Engine-End View Engine-End View Top View Service-Side View 1. Customer connection panel 2. Hose connectors, qty. 2 3. Grommets, qty. 2 4. Customer-supplied hose clamps 5. Customer-supplied hoses 6. Siphon break valve Figure 8 Siphon Break, Installed Parts List Siphon Break Kit GM94002- Kit: GM94002-KP1 1. - Page 6 Notes TT-1664 6/15...
- Page 7 Notes TT-1664 6/15...
- Page 8 Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.