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Danfoss VFD500 Series Manual

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Thank you for purchasing the VFD500 series high performance vector and torque control frequency
inverter
VFD500 series with advanced functions, such as high performance vector control of induction motor,
user-programmable function and backstage monitoring software, variable communication and
supporting multiple PG cards etc. It is applicable to textile, papermaking, tension control, wire drawing
fans and pumps, machine tools, packaging, food and all kinds of automatic production equipment.Its
excellent performance is equivalent and competitive to most of international brand AC drives
This manual introduces functional characteristics and usage of VFD500 series inverter, includes
product model selection, parameter settings, running and debugging, maintenance, checking, and so
on. Please be sure to read this manual carefully before operation. For equipment matching
manufacturers, please send this manual to your end user together with your devices, in order to
facilitate the usage.
◆
To describe the product details, the illustrations in the manual sometimes are under the state
of removing the outer housing or security covering. While using the product, please be sure to
mount the housing or covering as required, and operate in accordance with the contents of
manual.
The illustrations in this manual is only for explanation, may be different from the products you
◆
ordered.
Committed to constantly improving the products and features will continue to upgrade, the
◆
information provided is subject to change without notice.
Please contact with the regional agent or client service center directly of factory if there is any
◆
questions during usage.
Chapter 1 Safety Information and Precautions
1.1 Safety Precautions .............................................................................................................................................
2
1.2 Precaution ..........................................................................................................................................................
4
Chapter 2 Product Information
Preface

PRECAUTIONS

Contents

.............................................................
................................................................................
EDIT： V2.8
TIME：
2020-10
1
6

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Summary of Contents for Danfoss VFD500 Series

  • Page 1 Preface Thank you for purchasing the VFD500 series high performance vector and torque control frequency inverter VFD500 series with advanced functions, such as high performance vector control of induction motor, user-programmable function and backstage monitoring software, variable communication and supporting multiple PG cards etc. It is applicable to textile, papermaking, tension control, wire drawing fans and pumps, machine tools, packaging, food and all kinds of automatic production equipment.Its...
  • Page 2 2.1 Designation Rules ............................. 2.2Product series instruction ........................... 2.3Technical Specifications ............................. Chapter 3 Product appearance and Installation Dimension ................... 3.1 Product appearance and installation ........................3.1.1Product appearance ................3.1.2Appearance and Mounting Hole Dimension ..........3.1.3Removal and installation of cover and inlet plate ........
  • Page 3 - - 3...
  • Page 4 Chapter1 Safety information and precaution VFD500 high performance vector control frequency inverter user manual Chapter 1 Safety Information and Precautions Safety Definitions: In this manual, safety precautions are divided into the following two categories: indicates that failure to comply with the notice will result in serous injury or even death indicates that failure to comply with the notice will result in moderate or minor injury andequipment damage Read this manual carefully so that you have a thorough understanding.
  • Page 5 VFD500 high performance vector control frequency inverter user manual Chapter 1 Safety information and precautions 1.1 Safety Precautions...
  • Page 6 Chapter1 Safety information and precaution VFD500 high performance vector control frequency inverter user manual Use stage Security Level Precautions packing water, parts missing or damaged parts, please do not install! ➢ Packaging logo and physical name does not match, please do not ➢...
  • Page 7 VFD500 high performance vector control frequency inverter user manual Chapter 1 Safety information and precautions Use stage Security Level Precautions If parameter identification is required, preclude the possibility of ➢ injury when rotating the motor! Do not arbitrarily change the drive manufacturer parameters, or it ➢...
  • Page 8 Chapter1 Safety information and precaution VFD500 high performance vector control frequency inverter user manual Because the inverter output voltage is PWM wave, contains a certain degree of harmonics, so the motor temperature rise, noise and vibration compared with the same frequency operation will be slightly increased. ●...
  • Page 9 VFD500 high performance vector control frequency inverter user manual Chapter2 production information Chapter 2 Product Information 2.1 Designation Rules Name plate： MODEL: VFD500 -2R2GT4B TYPE POWER: 2.2kW/4.0kW POWER INPUT INPUT: 3PH AC380~440V 50Hz/60Hz OUTPUT OUTPUT: 3PH 0~440V 0~600Hz 5.6A/9.4A S/N: CODE 2-1 Name Plate Model instruction：...
  • Page 10 Chapter 2 Product information VFD500 high performance vector control frequency inverter user manual Output current(A) Adapta Power Input Brake Model capacity current SIZE Heavy Light Motor Unit (KVA) load load (KW) Three phase: 380-480V，50/60Hz Intern VFD500-R75GT4B 0.75 SIZE A VFD500-1R5GT4B Intern VFD500-018G/022PT4B 38.5...
  • Page 11 VFD500 high performance vector control frequency inverter user manual Chapter2 production information Output current(A) Adapta Power Input Brake Model capacity current SIZE Heavy Light Motor Unit (KVA) load load (KW) Three phase: 380-480V，50/60Hz Intern VFD500-R75GT4B 0.75 SIZE A VFD500-1R5GT4B Single phase :220V ,50/60HZ VFD500-R40GS2 SIZE A VFD500-R75GS2...
  • Page 12 Chapter 2 Product information VFD500 high performance vector control frequency inverter user manual V/f control Control mode Sensorless flux vector control without PG card（SVC） Sensor speed flux vector control with PG card (VC) Operating Speed control、Torque control（SVC and VC） mode 1:100 (V/f) Speed range 1:200( SVC)
  • Page 13 VFD500 high performance vector control frequency inverter user manual Chapter2 production information Jog control, droop control, up to 16-speed operation, dangerous speed avoidance, swing frequency operation, acceleration and deceleration time switching, VF separation, over excitation braking, process PID control, sleep and wake-up function, built-in Maincontrol simple PLC logic, virtual Input and output terminals, built-in delay function...
  • Page 14 Chapter 2 Product information VFD500 high performance vector control frequency inverter user manual Internal EMC filter Complies with EN61800-3 CE ROHS Category C3 Environment...
  • Page 15 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Chapter 3 Product appearance and Installation Dimension Product appearance and installation 3.1.1 Product appearance 3-1-1 0.75kw-15kw 3-1-2 18.5kw-90kw...
  • Page 16 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual 3-1-3 110kw-250kw...
  • Page 17 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring 3-1-4 110KW-250KW (With bottom base)
  • Page 18 ◆Keypay and keypad support size The dimensions of the VFD500 series keypad are shown in Figure 3-1. When installing the keypad on the outside of the control cabinet, use the two screws on the back of the keypad to fix it (right side of Figure 3-1).
  • Page 19 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring M3 screw X2 depth 8mm (for mounting to the control cabinet) Diagram 3-2 Keypad dimension If you want to mount keyboard on control cabinet (to prevent the keypad from protruding toward the outside of the control cabinet), use a keypad Bracket.
  • Page 20 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Figure 3-4 Keypad support installation diagram and control cabinet processing dimensions ◆Inverter dimensions and installation dimensions Figure 3-5 SIZE A to SIZE C(0.75KW-15KW) Dimension Figure 3-6 SIZE D~G(18.5KW-90KW) Dimension...
  • Page 21 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Figure 3-7 SIZE H~J(110KW-250KW) Dimension Note: SIZE H~SIZE J (110kw-200kw) standard model without reactor and bottom base Reactor and bottom base for option Figure 3-8 SIZE K~J(280KW-315KW) Dimension...
  • Page 22 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Figure 3-9 SIZE K~O(315KW-710KW) Dimensions Table 3-1 VFD500 series appearance and installation dimension Appearance and installation dimension（mm） Mountin SIZE Φd screws 0.75KW-4KW 206.5 ø5.0 M4X16 5.5KW-7.5KW 239.5...
  • Page 23 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Appearance and installation dimension（mm） Mountin SIZE Φd screws 185KW-200K Ø11. 1166 M10X25 Ø11. 1166 M10X25 220KW-250K Flooring mounting:H2*W*D=1166*490*358 Ø13. 1045 1495 1075 1005 1560 M12X30 280KW-315K Flooring mounting:H2*W*D=1560*550*450 1013 1495...
  • Page 24 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Step 1: Open the top cover ① Unscrew the screw on the cover ② Lift up the cover Step 2: Take out the inlet board ③ Remove the cover from the front ①...
  • Page 25 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring ① Close the cover vertically ① Unscrew the two screws at the bottom of ② Tighten the two screws on the bottom of the bottom cover the cover ②...
  • Page 26 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual ② buckle the top of the cover ①Plug in the keyboard line ③Tighten the screws at the bottom of the cover 110kw and above are door-open style...
  • Page 27 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring 3.2Wiring 3.2.1 Standard wiring diagram Diagram 3-10standard wiring...
  • Page 28 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual 3.2.2 Main Circuit Terminals Figure 3-11 SIZE A~SIZE C(0.75kw-15kw) Main Circuit Terminal Figure 3-12 SIZE D 18.5kw-22kw main circuit terminal block diagram Figure 3-13 SIZE E 30kw-37kw(LEFT) Figure 3-14 SIZE F~G45kw-90kw(RIGHT) 
...
  • Page 29 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Figure 3-16 280kw-400kw Main Circuit Terminal Blocks Table 3-17 Function description of the main circuit terminal of the inverter Terminal Function instruction R、S、T AC power input terminal, connect three-phase AC power U、V、W Inverter AC output terminal, connect three-phase AC motor The positive and negative terminals of the internal DC bus are connected to the...
  • Page 30 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual V F D 5 0 0 - 0 1 8 G / 022PT4B V F D 5 0 0 - 0 2 2 G / 030PT4B VFD500-030G/037PT4 VFD500-037G/045PT4 VFD500-045G/055PT4...
  • Page 31 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring of the inverter will be damaged. ◆Avoid short circuit the output cables or with the inverter enclosure, otherwise there exists the danger of electric shock. ◆It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with phase lead, otherwise, the internal components of the inverter may be damaged.
  • Page 32 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Table 3-20 VFD500 control circuit terminal instruction Terminal Terminal Type Terminal function description Symbol Name 10.10V±1% Maximum output current:10mA，it provides power +10V Input voltage supply to external potentiometer with resistance range of：1KΩ~51KΩ...
  • Page 33 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Terminal Terminal Type Terminal function description Symbol Name +24V +24V current To provide 24V power supply, generally used as a digital input and output terminal power supply and external sensor power The factory default setting is connected PLC with +24V...
  • Page 34 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Terminal Terminal Type Terminal function description Symbol Name 485 port 1200/2400/4800/9600/19200/38400/57600/115200b 485 Negative 485- differential signal Table 3-21 Functional Description of VFD500 Jumper Switch Name Function Defaults 485 Termination resistor selection: ON has 100 ohm terminating resistor, OFF is no terminating resistor...
  • Page 35 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring Voltage output Current output Jumper switch Figure 3-23 Analog output terminal wiring diagram ◆Digital input terminal instructions 5 1 + 5 1 + D353 E353C + 4 2 + 4 2 7 C7 3 4 6...
  • Page 36 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Relay Relay A、Use internal power supply B、Use external power supply 3-25 Switching digital output terminal wiring diagram Note： The multi-function terminal output is an open collector output with a maximum allowable current of 50mA. When using the internal power supply, if the inductive load is driven, an absorption circuit such as an RC snubber circuit or a freewheeling diode should be installed.
  • Page 37 VFD500 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring 3.3 EMCquestion and solution The working principle of the inverter determines that it will certainly produce electromagnetic interference, affecting and interfering with other equipment. In the meantime, the frequency converter usually works under the industrial environment with very strong noise,its internal weak signal is also easily disturbed.
  • Page 38 Chapter3 product appearance and wiring VFD500 high performance vector control frequency inverter user manual Inverter output cable length and carrier frequency table 3-27-2 diagram Cable length between drive 20m below 50m below 100m below 100m above and motor 15kHz below 8kHz below 4kHz below 2kHzbelow...
  • Page 39 Chapter 4 Operation and display VFD500 high performance vector control frequency inverter user manual Chapter 4 Operation and display 4.1 LED Instruction of operation and display LED keyboard consists of 5 digital tubes, 7 lights, 8 keys and a potentiometer; can be used to set the parameters, status monitoring and operation control, LED keyboard shape as shown in Figure 4-1：...
  • Page 40 VFD500 high performance vector control frequency inverter user manual Chapter 4 Operation and display Indicator light:V Indicator When Hz" and "A" are lit at the same time, the unit of the light:HZ+A(rpm/ currently displayed parameter is "RPM PER MINUTE minute) I n d i c a t o r When "A"...
  • Page 41 Chapter 4 Operation and display VFD500 high performance vector control frequency inverter user manual 4.3 Digital tube display Display of decimal data 16 digits: The range of unsigned numbers is 0 ~ 65535 (without decimal point). The displayed range of signed numbers is -9999 ~ 32767 (excluding decimal point).
  • Page 42 VFD500 high performance vector control frequency inverter user manual Chapter 4 Operation and display 4.4 Test run Please follow the procedure below to commission the first time power-on。...
  • Page 43 Chapter 4 Operation and display VFD500 high performance vector control frequency inverter user manual start Follow the instructions in Chapter 3 to install the inverter and wire it Make sure the power cable , motor cable and brake unit are connected correctly Observe the safety precautions and switch on the power supply Enter guide mode...
  • Page 44 VFD500 high performance vector control frequency inverter user manual Chapter 5 Function code Chapter 5 Function Code Table The following is the VFD500 parameter distribution list： Classification Parameter group Page 00:Basic function Page 37 01:Frequency source selection Page 39 02:Start and stop Page 45 03:Ramp and S curve Page 49...
  • Page 45 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code 00Group Basic Function 0 ~ 65535 No user password status after power-on ➢ (P00.01=1): The way to set a user password to lock is that Entering the same non-zero value two tmes in succession ☆...
  • Page 46 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Function Parameter name Description Default Property code 0：keypad 1：terminal 2：communication ➢ Command source: run、stop、forward、 Source of the reverse、jog、fast brake stop.etc ★ P00.06 Operation Command ➢ If use with DI function, 12：Switching run command to Keypad and 13：Switching run command to Communication,Actuall effective command source is related with...
  • Page 47 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code 0：Digital setting 1：AI1 2：AI2 3：AI3(IO externsion card) 4：AI4(IO externsion card) Main frequency 5：HDI ★ P01.00 source selection (A) 6：multi-step speed 7：communication 8：PID 9：Internal PLC...
  • Page 48 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Function Parameter name Description Default Property code 0：Run at low limit frequency 1：Stop after delaying P01.11 2：Run at zero speed Action when set The inverter will coast to stop when the set ★...
  • Page 49 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code Risk speed or Jump frequency start up protection is used to some situation which need avoid motor speed and speed range,for example,due to mechanical resonance ,P01.12 will be enabled to avoide risk speed in forward or reverse mode 。...
  • Page 50 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Function Parameter name Description Default Property code Bit0～15 corresponding to 0～15 phase Multiple step speed ☆ P01.20 direction Rotation direction 0:forward direction 1:reverse direction Lower limit frequency (P01.09)～maximum Multiple step speed 0/ frequency(P01.06)Note: When the unit’s digit ☆...
  • Page 51 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code Unit’digit： 0：Zero clearing in non-running 1：Zero clearning when UP/DOWN command not effective 2：Not zero cleaning (decide by remembering digit when power failure Ten’s digit：...
  • Page 52 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Function Parameter name Description Default Property code This function is mostly used in textile and chemical industry and some application such as traversing and winding so it is used for balancing the workload allocation when multiple motors are used to drive the same load. The output frequency of the frequency inverters decreases as the load increases.
  • Page 53 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code 02 Group Start and stop Control 0：Direct start Inverter will start from P02.01,After P02.02,It will go to setting frequency as per S curve 1：Speed tracking/Searching Inverter will do search for motor speed and recognize and accelerate and decelerate to...
  • Page 54 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Function Parameter name Description Default Property code DC braking is used to make the running motor stop & restart. Pre-excitation is used to establish asynchronous motor magnetic field, then start, improve the response speed. DC braking is only valid when start directly, the inverter performs DC braking according to P02-06 firstly, and runs after P02-07.
  • Page 55 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Function Parameter name Description Default Property code 1.00～1.50 Over excitation braking convert some kinetic energy to motor heating by increasing motor excitation.value 1 means ineffective: value higher,better performance but output current bigger This inverter can slow down the motor by increasing the magnetic flux.
  • Page 56 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Functio Parameter Propert Description Default n code name 03 Group Ramp and S curve 0：linear A c c e l e r a t i o n P03.00 and deceleration 1：S curve A...
  • Page 57 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Functio Parameter Propert Description Default n code name Depend ☆ P03.07 Acceleration time4 0.01～60000s same as P03.01 model Depend ☆ P03.08 Deceleration time4 0.01～60000s same as P03.02 model The VFD500 provides four groups of acceleration and deceleration time.
  • Page 58 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Functio Parameter Propert Description Default n code name 0：1s Accel and Decel ★ P03.16 time unit 1：0.1s selection 2：0.01s Quickstop ☆ P03.17 5.00s 0.01～65000s deceleration time Switchingfrequen ☆...
  • Page 59 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Functio Parameter Propert Description Default n code name Unit’s：AI curve selection 0：curve A 1：curve B 2：Curve C ★ P04.11 AI 2 Curve setting 3：Curve D Ten’unit：when input signal lower than minimum input 
 0：equal to minimum input 1：equal to 0.0% ☆...
  • Page 60 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Functio Parameter Propert Description Default n code name Correspondin Curve A 0.00V～ g setting ☆ P04.23 0.00V horizontal axis 1 P04.25 P04.2 -100.0% Curve Avertical ～ ☆...
  • Page 61 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Functio Parameter Propert Description Default n code name -100.0% Curve C vertical ～ ☆ P04.38 100.0% axis 4 100.0% Curve D 0.00V～ ☆ P04.39 0.00V horizontal axis 1 P04.41 -100.0% Curve D vertical...
  • Page 62 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 05 Group Analog and Pulse output Actual output Pulse r05.00 ● 0.00kHz～50.00kHz frequency 0：Common numeric output (DO2 P07.02) ☆ P05.01 HDO Pulse Output type 1：high frequency pulse output (Hdo) 0：Running frequency（0～max frequency）...
  • Page 63 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 06 Group Multi-function Digital input Bit0～Bit8 Correspond to DI1～DI8 r06.00 DI port status ● Bit12～Bit15 Correspond to VDI1～VDI4 P06.01 DI1 Numeric input function ★ ★ P06.02 DI2 Numeric input function ★...
  • Page 64 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 27：Switch main frequency source to AI1 28：Switch main frequency source to AI2 29：Switch main frequency source to AI3 30：Switch main frequency source to AI4 DI8 Numeric input 31：Switch main frequency source to high- ★...
  • Page 65 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0.000s～30.000s ☆ P06.22 DI1 ineffective delay time 0.000s ☆ P06.23 DI2 Effective delay time 0.000s～30.000s 0.000s 0.000s～30.000s ☆ P06.24 DI2 ineffective delay time 0.000s P06.25 DI3 Effective delay time 0.000s ☆...
  • Page 66 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 0.000～0.100s Digital input termimal Set the sample filter time of DI1~DI4 and HDI ☆ P06.30 filtering time 0.010s terminals. If the interference is strong, increase the parameter to avoid wrong operation. 0：no protection When command is terminal ,power on and terminal effective,inverter will run...
  • Page 67 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 3:Error1（stop fault） 4:Error2（same as Error1 except undervoltage） 5:Error 3 t(fault but It still keeps running) 6:Swing frequency limit Relay 1 Output terminal 7:Torque limit ☆ P07.03 function group(T1A T1B 8:Reverse running T1C) 9: Upper limit frequency arrival...
  • Page 68 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Define as per bit O:off;1:on(negative) Bit0:DO1 Bit1:DO2 Bit2:Relay 1 Bit3: Relay 2 ☆ P07.11 Output logic negative Bit4: DO3;Bit5: DO4 Bit6: DO5; Bit7: DO6 Bit8: VDO1;Bit9: VDO2 Notice:posive logic equivalent to Normal open point And negative logic equivalent to Normal close...
  • Page 69 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 08 Group Digital output setting Frequency detection value ☆ P08.00 50.00Hz 0.00Hz～maximum frequency(P01.06) (FDT1) Frequency detection ☆ P08.01 5.0% 0.0%～100.0% FDT1 hysteresis 1 Frequency detection value ☆ P08.02 50.00Hz 0.00Hz～maximum frequency(P01.06)
  • Page 70 Chapter 5 function code table When the output frequency reaches positive or negative detection amplitude of frequency detection value, DO outputs ON signal. VFD500 series inverter provides two parameters of any arrival frequency detection value, used to set frequency value and frequency detection range.
  • Page 71 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual When the output current is bigger than or over-limit detection point, lasts for longer than software over current point detection delay time, DO terminal outputs ON signal.
  • Page 72 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 10 Group encoder type 0: ABZ 1: ABZUVW ★ P10.01 Encoder type 2: Rotary/resolver 3: sin/cos encoder Consult factory when need PG card ➢ 1～65535 ★ P10.02 Encoder line number 1024...
  • Page 73 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 11 Group Motor 1 Parameter 0：AC asynchronous motor r11.00 Motor type ● 1：Synchronous motor(Special software) See appendix parameter 0.1kW～800.0kW when power is less than 1kw ,0.75kw set ➢...
  • Page 74 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Rotor resistor of Unit:0.001Ω(P11.02<30kW)
 ★ P11.12 Depend Asychronous motor Unit:0.01mΩ(P11.02>=30kW) Leakage inductance of Unit:0.01mH(P11.02<30kW)
 P11.13 Depend ★ Asychronous motor Unit:0.001mH(P11.02>=30kW) Mutual inductance of Unit:0.1mH(P11.02<30kW)
 ★ P11.14 Depend Asynchronous motor Unit:0.01mH(P11.02>=30kW)
  • Page 75 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 12 Group Motor 1 VF control parameter 0：linear VF
 1：Multi-point VF
 2：VF to the 1.3
 ★ P12.00 VF curve 3：1.7 power
 4：2.0 power
 5：VF complete separation 
 6：VF Half separation ➢...
  • Page 76 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table ☆ P12.07 Multi-point VF Frequency 3(F3) multi-point VF curveF2(P12.05)～600.00Hz 50.00Hz ☆ P12.08 Multi-point VFVoltage 3(V3) 0.0%～100.0% 100.0% ☆ P12.09 Torque boost 0%～200% 0% is automatic torque boost ➢...
  • Page 77 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0：digital setting 1：AI1 2：AI2 3：AI3(IO expansion board) Voltage source for VF ★ P12.20 4：AI4(IO expansion board) separation 5：HDI 6：Reserved 7：communication 8：PID Digital setting for VF ☆ P12.21 0.0% 0.0%～100.0% separation voltage...
  • Page 78 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 13 Group Motor 1 vector control Speed Proportional Gain ☆ P13.00 12.0 0.1～100.0 ASR_P1 Speed Integral Time ☆ P13.01 0.200s 0.001s～30.000s constant ASR_T1 Speed Proportional Gain ☆...
  • Page 79 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual ☆ P13.15 ACR Proportional Gain2 1～1000 ☆ P13.16 ACR Integral Time2 0.01～300.00ms 10.00ms ACR：Automatic current regulator. ACR parameters adjust the PI adjustment parameter of the current loop which affects the dynamic response speed and control accuracy directly.
  • Page 80 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 14 Group Torque control 0：Digital setting(P14.01) 1：AI1 2：AI2 Torque control input ★ P14.00 3：AI3(IO expansion board) source 4：AI4(IO expansion board) 5：HDI 6：Communication -200.0～200.0% The torque reference greater than 0 indicates that the direction of the torque is the same as the ☆...
  • Page 81 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0.00Hz～50.00Hz It is used to overcome the static friction force at Static friction torque ★ P14.11 1.00Hz the start, and the speed is higher than P14.11 compensation and the static friction torque compensation is cancelled.
  • Page 82 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 20 Group User-defined function code menu User-defined function code ☆ P20.00 00.00 User-defined function code ☆ P20.01 00.00 User-defined function code ☆ P20.02 00.00 User-defined function code P20.03 00.00 ☆...
  • Page 83 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual User-defined function code ☆ P20.25 00.00 User-defined function code P20.26 00.00 ☆ User-defined function code ☆ P20.27 00.00 User-defined function code P20.28 00.00 ☆ User-defined function code P20.29 00.00 ☆...
  • Page 84 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 21 Group Keypad and Display Group Units: UP/DOWN enable selection 0: Disable 1: Enable Ten’unit: clear selection 0: Cleared in non- Keyboard operational state 1: Not cleared ★...
  • Page 85 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual VFD500 digital keyboard monitoring interface supports up to 4 monitoring volume. Monitoring variables in running status and monitoring variables in stop status are set by P21.11 and P21.12, respectively. Press 【SHIFT】...
  • Page 86 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 22 Group AC drive data and configuration Depend on drives power 
 ≤7.5kW: 1kHz～12.0kHz 11kW～45kW: 1kHz～8kHz ≥55kw: 1kHz～4kHz The carrier frequency can be reduced when it came like following phenomenon: 1 The leakage current generated by the inverter is large...
  • Page 87 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0：SVPWM It is normally used 1：SVPWM+DPWM Using this modulation method can reduce the switching loss of the inverter and reduce the probability of overheating alarm of the inverter;...
  • Page 88 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table...
  • Page 89 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 23 Group Drive protection function setting Unit’digit :Overvoltage stall control
 ➢ 0:overvoltage stall disabled
 1:overvoltage stall enabled
 2:overvoltage stall enabled self-adjustable ➢ The over-voltage stall function limits the amount of power generated by the motor by extending the deceleration time or even increasing the speed, avoiding over-voltage on the DC side and reporting...
  • Page 90 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Unit’s digit : input phase loss
 0: coast to stop
 1: Emergent stop 
 2: Stop as per stop mode
 3: Continue to Run
 Fault protection action ☆...
  • Page 91 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Define as per bit:
 bit0-overcurrent during acceleration;bit1- overcurrent during deceleration
 bit2-overcurrent during constant speed;bit3-over voltage during acceleration
 bit4-overvoltage during deceleratoin;bit5- ☆ P23.25 Fault source for auto reset overvoltage during 
...
  • Page 92 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Motor in self cooling mode, heat dissipation is poor when in low frequency but good in condition of high frequency . P24.01 adn P24.02 is used to set the starting point of zero and rated speed overload current in order to obtain a more reasonable under...
  • Page 93 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Default inverter is ―no motor temperature protection. To enable this protection, please confirm that present motor has a temperature sensor. (PTC means motor sensor,PTC1000 and PTC100 is different motor sensor type.if your motor have temperature sensor,you need to use our special card to connect PTC1000 or PTC100) and set temperature sensor type (P24.08) to start motor overheating protection.User can view present motor temperature through function code R27.07;...
  • Page 94 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 25 Group Fault tracking parameter Current fault - see detail chapter 6 fault diagnosis and r25.00 ● type solution Output r25.01 frequency at Unit:0.01Hz ● fault Output current at r25.02 Unit:0.1A...
  • Page 95 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Bit0～Bit6 corresponds to DI1～DI7 Input terminal ● r26.05 status at fault Bit12～Bit15 corresponds to VDI1～VDI4 working time at r26.06 Unit:0.01S ● fault Accumulated ● r26.07 working time Unit:hour atfault Last fault 2 trip...
  • Page 96 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Bit0: direction of the running frequency (0- positive direction; 1-negative direction, the same below) Bit1: Set the direction of the frequency Direction Bit2: direction of the main frequency ●...
  • Page 97 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Auxiliary ● r27.20 unit:0.01Hz frequency UpDown offset r27.21 unit:0.01Hz ● frequency 30 Group Modbus communication parameter Communicatio 0:Modbus; ★ P30.00 n type 1:Canopen 1～247 Different slaves on the same network should ★...
  • Page 98 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 0:output frequency 1:set frequency 2:output torque Data sent by ☆ P30.11 3:set torque Master 4:PID setting 5:PID feedback 6:output current Sending 0.010～10.000sAs a master, after sending ☆...
  • Page 99 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual C A N o p e n The number of frames sent by CANopen is not r31.14 s e n d f r a m e ● saved after power off number 40 Group PID function...
  • Page 100 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table When PID reference source is digital setting, PID digital setting 0~3 depends on DI terminal function 43 (preset PID terminal I ) and 44 ( preset PID terminal 2): preset PID terminal1 preset PID terminal 2 PID Digital setting value(0.1%) ineffective ineffective P40.06 * 100.0% / P40.05...
  • Page 101 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual The PID output characteristic is determined by P40.14 and Di terminal 42 function PID positive/negative switching: P40.14 = 0 and "42: PID positive/negative switching" terminal is invalid: : PID output characteristic is positive P40.14 = 0 and "42: PID positive/negative switching"...
  • Page 102 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 0：no switchover Do not switch, use KP1, TI1, TD1
 1：switchover via DI Switch by DI terminal KP1, TI1, TD1 are used when DI terminal No. 41 function is invalid; KP2, TI2, TD2 are used when valid
...
  • Page 103 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual This function is only valid when P40.39 = 0 which is not calculated. The PID output is reset after the inverter stops. If P40.28 ≠ 0, when the inverter runs, the PID output is equal to the initial value of PID and keeps the time of P40.28.
  • Page 104 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Upper Detection ☆ P40.38 time of PID 0.000s 0.000s～30.000s feedback loss PID operation at 0-No PID operation at stop
 P40.39 ☆ stop 1-PID operation at stop PID command P40.40 for accel and...
  • Page 105 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0.00Hz Wake up 0.00hz～600.00hz, ,It will wake up if value is ☆ P41.02 threshold by bigger than this value frequency When selecting frequency sleep and frequency wake-up, it must be set by P41.01 < P41.02. When the frequency source is PID setting, and the frequency wake-up must be set to PID shutdown operation: P40.39 = 1.
  • Page 106 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table PLC step 2 ☆ P42.06 0.0～6553.5 unit depend on P42.21 running time PLC step 3 P42.07 ☆ 0.0～6553.5 unit depend on P42.21 running time PLC step 4 ☆...
  • Page 107 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Unit’digit: ACCEL/DECEL time 9
 ten’digit: ACCEL/DECEL time 10
 Hundred’digit: ACCEL/DECEL time 11
 PLC step 9-12 Thousand’digit: ACCEL/DECEL time 12
 ☆ P42.24 ACCEL/DECEL 0- ACCEL/DECEL time 1
 0000 time selector 1- ACCEL/DECEL time 2
...
  • Page 108 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Delay unit 1 ☆ P43.05 descending 0.0s～3000.0s 0.0s edge delay time Delay unit 2 ☆ P43.06 input parameter 00.00-98.99(function code index) 00.00 selection Delay unit 2 P43.07 input bit 0-15...
  • Page 109 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual VFD500 inbuilt 4 group variable selector,this function can be used for any two function code parameters,by selecting the comparison relationship, and output will be 1 if it meet conditions or it will be 0.Variable selector output can act as DI,VDI,virtual relay input and DO,relay.etc output.Users can easily and flexibily get logic function ,variable selector 1 frame as follows P44.04...
  • Page 110 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table Unit’digit：parameter 1 bit selection 0-F (Represent 0-15),P44.18 corresponds to Logic block 1 0-15 bit P44.20 input source Ten’digit:parameter 2 bit selection 0-F (Represent 0-15),P44.19 corresponds to 0-15 bit 0:no function;1:and;...
  • Page 111 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual 0:no function; 1:and; 2:or; 3:not and; Logic bock 3 4:not or; ☆ P44.29 function 5: exclusive OR 6:Ref=1 effective;Ref2=1 ineffective 7:Ref1 up effective,Ref2 up ineffective 8:Ref1 up and signal reverse 9:Ref1 up and output 200ms pulse width Logic block 4 ☆...
  • Page 112 VFD500 high performance vector control frequency inverter user manual Chapter 5 function code table 1 to 4294967295, when the counter 1 count Counter 1 set value (after the electronic gear) reaches this ☆ P45.04 1000 value setting, the DO function "Counter 1 set value reached"...
  • Page 113 Chapter 5 Function code VFD500 high performance vector control frequency inverter user manual Unit’digit: counting method 0: Stop counting after counting the maximum value 1: Reset after counting the maximum value, recount from 0 Ten’sdigit: the action after the counter reaches the set value Counter 2 ☆...
  • Page 114 Chapter 6 Fault diagnosis and solutions VFD500 high performance vector control frequency inverter user manual Chapter 6 Fault Diagnosis and Solution 6.1 Failure and diagnosis The VFD500 inverter has perfect protection. If a fault occurs, the inverter will act according to the fault attribute.
  • Page 115 VFD500 high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Faul Disp Fault Name Possible Causes Solutions 1: The output circuit is grounded 1:Eliminate external faults. 2: Perform the motor short circuited. auto-tuning. 2: Motor auto-tuning is Over current Er.O 3:Adjust The voltage to...
  • Page 116 Chapter 6 Fault diagnosis and solutions VFD500 high performance vector control frequency inverter user manual Faul Disp Fault Name Possible Causes Solutions 1:Check if the input power supply is 1: Instantaneous power failure abnormal, whether the occurs input power terminal is on the input power supply or loose, whether the input input phase loss...
  • Page 117 VFD500 high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Faul Disp Fault Name Possible Causes Solutions 1. Reduce the load and 1:The load is too large or the check the motor and motor is blocked. mechanical conditions.
  • Page 118 Chapter 6 Fault diagnosis and solutions VFD500 high performance vector control frequency inverter user manual Faul Disp Fault Name Possible Causes Solutions 1: The ambient temperature is 1:Lower the ambient temperature. high. 2: Clean the air filter. 2: The air filter is blocked. 3: Replace thedamaged 3: The fan is damaged.
  • Page 119 VFD500 high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions Faul Disp Fault Name Possible Causes Solutions 1 check motor and mechanical condition 1. Motor locked Er.P 2 set correct parameter for 2. Encoder pulse setting wrong Encoder offline encoder 3.
  • Page 120 Chapter 6 Fault diagnosis and solutions VFD500 high performance vector control frequency inverter user manual Faul Disp Fault Name Possible Causes Solutions 1. PID feedback<P40.35 1. Check PID feedback PID feedback Er.F setting value and P40.36 not signal lost during 2.
  • Page 121 VFD500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory Chapter 7 Selection Guide of inverter Accessory Selection Guide of braking component The braking resistor is used to consume the energy fed back by the motor to the inverter during braking or generating operation, so as to achieve quick braking or prevent the inverter from reporting the main circuit overvoltage fault.
  • Page 122 Chapter 7 Selection guide of inverter Accessory VFD500 high performance vector control frequency inverter user manual VFD500-011G/015PT4B 1.2KW ≥ 25Ω VFD500-015G/018PT4B 1.5KW ≥ 25Ω VFD500-018G/022PT4B 2.0KW ≥ 18Ω Built-in as option VFD500-022G/030PT4B 2.5KW ≥ 18Ω VFD500-030G/037PT4 3.0KW ≥ 12Ω VFD500-037G/045PT4 3.7 KW ≥...
  • Page 123 VFD500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory Encoder W- signal Encoder Note:UVW is W+signal used to the synchronous Encoder V- motor signal incremental Encoder encoder, no V+signal need wiring when it is not Encoder U- used.
  • Page 124 Chapter 7 Selection guide of inverter Accessory VFD500 high performance vector control frequency inverter user manual The input signal of the VFD500-PG-INC2 crossover PG card can be differential or open collector type, selected by the DIP switch; there are two sets of output signals, open collector type and differential output type;...
  • Page 125 VFD500-IOEX1 Extension card The VFD500-IOEX1 expansion card is a multi-function IO expansion card for VFD500 series inverters. It can expand 4 channels of DI, 2 channels of AI, and 4 channels of DO. Among them, AI4 can be used as ordinary voltage type input analog quantity, and can also be used as PT100.
  • Page 126 Voltage range: 0~30V 7.4 CANopen exentsion card The VFD500-CAN1 communication card is a CANopen slave communication card for connecting VFD500 series inverters to the CANopen network. Please note that CANopen communication cannot be used simultaneously with Modbus communication. Product Features: Support Node Guard protocol, the master station can use this function to query device status;...
  • Page 127 VFD500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory Figure 7-11 CANopen communication card and installation DiagramTable 7-12 CANopen communication card hardware description Graphic name Description name Function description CANopen bus terminal block, see description of Terminals Table 7-9 LED1...
  • Page 128 Chapter 7 Selection guide of inverter Accessory VFD500 high performance vector control frequency inverter user manual CANL Signal line negative 2，5 Signal ground...
  • Page 129 VFD500 high performance vector control frequency inverter user manual Chapter 8 Maintenance Chapter 8 Daily maintenance of frequency inverters Daily maintenance Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and component aging of frequency inverter, and results in potential failure or reducing the service life of frequency inverter.
  • Page 130 Chapter 8 Maintenance VFD500high performance vector control frequency inverter user manual Corrosion, dust affect 5 0 0 0 0 ～ contact contact effect, Relay Contact ineffective contact action is too 100000 times frequent The user can refer to the accumulated power-on time and accumulated running time recorded by the inverter, and combine the actual operating conditions and the external environment to determine the replacement period.
  • Page 131 9600bps. See parameter group set 30. A.2 Message format The VFD500 series inverter Modbus message includes the start sign, the RTU message, and the end sign。 The RTU message includes the address code, the PDU (Protocol Data Uint, the protocol data unit), and the CRC check.
  • Page 132 Appendix A Modbuscommunication protocol VFD500 high performance vector control frequency inverter user manual Number of registers 2byte 0x0001-0x0010 (1～ 16,high 8 bit in front) Response PDU ● Command code 1byte 0x03 Initial address 1byte 2n（n means Number of registers） Number of registers 2* nbyte Register value high 8 bit in front,first send initial...
  • Page 133 VFD500 high performance vector control frequency inverter user manualAppendix A Modbus communication protocol Initial address 2byte 0x0000～0xFFFF( high 8 bit in front) Number of register 2byte 1～16(1～16, high 8 bit in front) Wrong PDU ● Command code 1byte 0x90 Abnomal Code 1byte See Abnormal response information...
  • Page 134 Appendix A Modbuscommunication protocol VFD500 high performance vector control frequency inverter user manual 0x02 Error data address/Illegal Slave station receives the data address is not allowed register address address the number of registers being Read and write is out of range When writing multiple registers, the number of bytes in the PDU is not equal to the number of registers...
  • Page 135 VFD500 high performance vector control frequency inverter user manualAppendix A Modbus communication protocol Communication command.The values and functions are as follows： 0x0000：disable command ； 0x0001：forward running； 0x0002：reverse running； 0x0003：forward jog； 0x7000 0x0004：reverse jog； 0x0005：free stop； 0x0006：decelerating stop； 0x0007：immediate stop； 0x0008：fault reset； Communication speed given.
  • Page 136 Appendix A Modbuscommunication protocol VFD500 high performance vector control frequency inverter user manual 0000：no fault 0015：current detection fault 0001：SC protection 0016：PG card feedback fault 0 0 0 2 ： o v e r c u r r e n t d u r i n g 0017：Encoder zero detection fault acceleration 0018：Reserved...
  • Page 137 VFD500 high performance vector control frequency inverter user manualAppendix A Modbus communication protocol The contents of the two registers need to be combined into 32-bit numbers. For example, read the meter r16.00: 32-bit unsigned number Step 1: Read 2 registers from the starting address 0x1000 Step 2: Watt-hour meter reading = ((Uint32)0x1001 value<<16) + 0x1000 value Similar to 32-bit unsigned numbers.

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