Table of Contents
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Installation Instructions
Original Instructions
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner
Module
Catalog Numbers 2198T-W25K-ER and 2198T-WBCMOD
Topic
Summary of Changes
Change
Corrected pin numbers in the table entitled IDC and ICP Connector Wiring.
Corrected pin numbers in the wiring diagram entitled Connect an iTRAK Power Supply
to a System.
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Table of Contents
Related Manuals for Allen-Bradley Kinetix 5700 iTRAK
Summary of Contents for Allen-Bradley Kinetix 5700 iTRAK
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Page 1: Table Of Contents
Installation Instructions Original Instructions Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Catalog Numbers 2198T-W25K-ER and 2198T-WBCMOD Topic Page Summary of Changes Unpack Parts List Product Dimensions Enclosure Requirements Power Configuration Install the iTRAK Power Supply Drill Hole Patterns... -
Page 2: Unpack
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module The Kinetix® 5700 iTRAK® power supply with 458…747V DC input provides continuous output power and current to iTRAK motor modules by using two controlled DC outputs with continuous current of 12.5 A and peak current of 25 A. The iTRAK bus conditioner module provides additional DC bus stiffness with local capacitance to the track. -
Page 3: Product Dimensions
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Product Dimensions See the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product dimensions of all Kinetix 5700 drive modules. iTRAK Power Supply Dimensions Dimensions are in mm (in.) (3.94) 12.0... -
Page 4: Enclosure Requirements
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Enclosure Requirements The recommended minimum cabinet depth is 300 mm (11.81 in.). iTRAK Power Supply Minimum Clearance Requirements 40 mm (1.57 in.) clearance above the power supply for airflow and installation. - Page 5 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Bus Conditioner Module Mounting Options We recommended that you use pre-drilled and tapped holes on the iTRAK spine bars for mounting the bus conditioner module. If your system configuration requires you to relocate the bus conditioner module here are other mounting options.
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Page 6: Power Configuration
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Mount Bus Conditioner Modules on an 2198T-Exxx800400, iTRAK System, 0.8 x 0.4 m (2.6 x 1.3 ft) Rectangle or Larger Mount on Base Plate Bus Conditioner Modules Solid Base Plate Mount on Spine Bars Dimensions are in mm (in.) -
Page 7: Install The Itrak Power Supply
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Grounding Screw The iTRAK power supply must be run from only grounded-wye power distribution with the grounding screw installed (default setting). Do not remove the grounding screw. IMPORTANT EMC performance can be affected if you remove the grounding screw. -
Page 8: Drill Hole Patterns
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Drill Hole Patterns This section provides hole patterns for Kinetix 5700 drives and power supplies that are mounted in zero-stack (shared-bus) configurations. The iTRAK power supply is always mounted to the right of the Kinetix 5700 DC-bus power supply. -
Page 9: Connector Data
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Connector Data Use this illustration to identify the iTRAK power supply features and indicators. iTRAK Power Supply Features and Indicators (2198T-W25K-ER) MOD– NET– 5700 IPS RDY IN 24V - IN 24V +... - Page 10 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module iTRAK Power Supply Connectors Designator Description Connector DC common bus power DC-bus links and end caps 24V control input power 2-position plug, terminal screws iTRAK DC bus output A and B...
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Page 11: Wiring Requirements
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Digital Inputs (IOD) Connector Pinout (continued) IOD Pin Description Signal I/O common for customer-supplied 24V supply Digital input #4 I/O common for customer-supplied 24V supply I/O cable shield termination point... - Page 12 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Ground the Power Supply to the Subpanel Ground Kinetix 5700 iTRAK power supply to a bonded-cabinet ground bus with a braided ground strap. Keep the braided ground strap as short as possible for optimum bonding.
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Page 13: Wire The Itrak Power Supply
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Wire the iTRAK Power Supply The following sections cover wiring the iTRAK power supply to an iTRAK system. For information on how to wire to the input control power (CP) connector and connect the DC-power bus links, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002. - Page 14 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Wire the iTRAK PS Ready (IR) Connector The iTRAK PS relay output is part of a required I/O interface with the gateway and is connected to the gateway through the digital USB I/O module.
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Page 15: Cable Preparation For Itrak Power Supply Output Power Cables
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Cable Preparation for iTRAK Power Supply Output Power Cables Follow these instructions to prepare the wires to create custom length 2198T-CHBFLS8-12Axx cables. These instruction steps assume that the cable has already been cut to the desired length. - Page 16 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module 7. To hold the wires together, bundle the group of four wires with the previously trimmed filler material and slip on a 45 mm (1.8 in.) length piece of shrink tube.
- Page 17 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module 13. Strip the individual wires back 9 mm (0.35 in.) Dimensions are in mm (in.) 64 mm 138 mm (5.4 in.) (2.5 in.) Ring cut insulation Exposed six places. Shield Heat 9 ±...
- Page 18 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Wire the iTRAK Power Supply DC Bus and Control Power Output Connectors The iTRAK power supply uses one cable, 2198T-CHBFLS8-12AAxx, to connect to the iTRAK system. The single cable terminates at two connectors on the iTRAK power supply: one for iTRAK control power (ICP) and one for iTRAK DC bus power (IDC).
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Page 19: Apply The Itrak Power Cable Shield Clamp
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Apply the iTRAK Power Cable Shield Clamp Factory-supplied 2198T-CHBFLS8-12AAxx iTRAK cables are shielded. The braided cable shield must terminate at the iTRAK power supply when installed. A small portion of the cable jacket has been removed to expose the shield braid. The exposed area must be clamped by using the clamp on the bottom front of the iTRAK power supply. - Page 20 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module 3. Orient the bus conditioner module on over the four mounting holes in the iTRAK spine bar as shown. M6 x1, 30 mm long mounting screws (X4) Pre-drilled and tapped mounting holes in the spine bar (X4).
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Page 21: Power Wiring Examples
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Power Wiring Examples ATTENTION: Capacitors on the DC bus can retain hazardous voltages after input power has been removed. Before working on the iTRAK power supply, wait the full-time interval as indicated in the warning on the power supply. Failure to observe this precaution could result in severe bodily injury or loss of life. - Page 22 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Wire an iTRAK Power Supply and iTRAK Bus Conditioner Modules to an iTRAK System 2198T-W25K-ER 2198-Pxxx Kinetix 5700 Kinetix 5700 iTRAK Power Power Supply Supply Output Output Wire Multiple iTRAK Power Supplies and iTRAK Bus Conditioner Modules to an iTRAK System...
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Page 23: Commission
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Wiring Multiple iTRAK Power Supplies to the USB I/O When multiple iTRAK power supplies are connected to the same 2198-P DC-bus power supply, follow these guidelines. • Connect each iTRAK power supply to the same USB I/O module. -
Page 24: Fuse Replacement
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Fuse Replacement The iTRAK power supply uses internal fuses (see figure) for short-circuit protection of the DC bus. Recommended Fuses Application Fuse UL/CSA Bussmann FWP-50A14Fa Type aR, 50 A rms,... -
Page 25: Additional Resources
Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description iTRAK System Technical Data, publication 2198T-TD001 Provides product specifications for the iTRAK system. Provides product specifications for the Kinetix Integrated Motion over EtherNet/IP network,... - Page 26 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Notes: Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019...
- Page 27 Kinetix 5700 iTRAK Power Supply and iTRAK Bus Conditioner Module Notes: Rockwell Automation Publication 2198T-IN001C-EN-P - October 2019...
- Page 28 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ControlLogix, CompactLogix, iTRAK, Kinetix, Rockwell Automation, Rockwell Software and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.