Summary of Contents for MOOG ANIMATICS SMARTMOTOR COMBITRONIC
Page 1
INSTALLATION AND STARTUP FOR FULLY INTEGRATED SERVO MOTORS CLASS 5 SMARTMOTOR™ WITH COMBITRONIC™ TECHNOLOGY Rev. I, February 2020 DESCRIBES THE INSTALLATION AND STARTUP OF THE CLASS 5 D- AND M-STYLE SMARTMOTORS For the mobile version of this guide, see: animatics.com/docs/guides-html/c5_install/ www.animatics.com...
DE Power Option (D-Style Motors) IP65 and IP67 M-Style Motors SmartMotor Theory of Operation Getting Started Unpacking and Verifying Your Shipment Installing the SMI Software Installation Procedure Installation Verification Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 3 of 76...
Page 4
Understanding the Detection and Addressing Options Using the Find Motors Button Using the Detect Motors Feature Using the Address Motors Feature Checking and Clearing the Status Bits Polling the Motor Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 4 of 76...
Page 5
Connectors, Pinouts and Examples Class 5 D-Style Connector Pinouts Class 5 D-Style I/O Connection Examples Class 5 M-Style Connector Pinouts Class 5 M-Style I/O Connection Examples Troubleshooting For Further Information... Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 5 of 76...
Other Safety Considerations Motor Sizing Environmental Considerations Machine Safety Documentation and Training Additional Equipment and Considerations Safety Information Resources Additional Documents Related Guides Other Documents Additional Resources Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 6 of 76...
The information in this guide is meant to be used by properly trained technical personnel only. Moog Animatics conducts classroom-style SmartMotor training several times per year, as well as product seminars and other training opportunities. For more information, please see the Moog Animatics website or contact your Moog Animatics representative.
NOTE: Notes are used to emphasize non-safety concepts or related information. Other Safety Considerations The Moog Animatics SmartMotors are supplied as components that are intended for use in an automated machine or system. As such, it is beyond the scope of this manual to attempt to cover all the safety standards and considerations that are part of the overall machine/system design and manufacturing safety.
This documentation must include proper lockout/tagout procedures for maintenance and programming operations. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 9 of 76...
There are no modifications made to the machine or system without proper engineering evaluation for design, safety, reliability, etc., and a Risk Assessment. Safety Information Resources Additional SmartMotor safety information can be found on the Moog Animatics website; open the file "109_Controls, Warnings and Cautions.pdf" located at: http://www.animatics.com/support/moog-animatics-catalog.html OSHA standards information can be found at: https://www.osha.gov/law-regs.html...
Additional Documents Additional Documents The Moog Animatics website contains additional documents that are related to the information in this manual. Please refer to the following list. Related Guides Moog Animatics SmartMotor™ Installation & Startup Guides http://www.animatics.com/install-guides SmartMotor™ Developer's Guide http://www.animatics.com/smartmotor-developers-guide SmartMotor™...
Page 12
Additional Resources Sales and distributor information: http://www.animatics.com/sales-offices.html Application ideas (including videos and sample programs): http://www.animatics.com/applications.html Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 12 of 76...
SmartMotor Overview SmartMotor Overview This chapter provides an overview of the design philosophy and functionality of the Moog Animatics SmartMotor. It also provides information on SmartMotor features and options, and where to find related documents and additional resources. SmartMotor Introduction...
SmartMotor Introduction SmartMotor Introduction The Moog Animatics SmartMotor™ servo is an industrial servo motor with motion controller integrated into a compact package. Its design is based on the following objectives: 1. Reduce development time 2. Lower machine-production cost 3. Simplify the machine (design, build and support) D-Style Cast and Extruded SmartMotors NOTE: Information in this guide applies to both the cast and extruded motors.
The following sections describe the similarities and differences between the D-style and M-style configurations. In addition to this information, there is Product Foldout available on the Moog Animatics website, which illustrates the standard and optional features of the D-style and M-style motors. To access the foldout, use the following address: http://www.animatics.com/support/download-center.html...
Page 16
The following figure shows the connector and LED locations for the D-style motors. For details on the D-style motor connectors, see D-Style Motors: Connectors and Pinouts on page 36. For details on the LED functions, see Understanding the Status LEDs on page 50. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 16 of 76...
A dedicated Drive-Enable Input and NOT-FAULT Output A dedicated differential ±5V encoder bus The following industrial (Fieldbus protocol) communications options are available on the M-style motors. (Availability varies by model number; see the Moog Animatics Product Catalog for details.) CANopen option DeviceNet option NOTE: The PROFIBUS fieldbus protocol is not available on the M-style motors.
I/O device CAN bus master (i.e., no external bus master needed). For more details, see the SmartMotor™ Developer's Guide . For CANopen object descriptions, see the Class 5 SmartMotor™ CANopen Guide . Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 18 of 76...
Online diagnostics of the SmartMotors through SMI software and serial connection Up to 64 DeviceNet nodes 250 microsecond interrupt-driven subroutine Baud rates of 125 Kbps, 250 Kbps and 500 Kbps (the default is 125 Kbps) Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 19 of 76...
Standard battery options are made simpler NOTE: All M-style SmartMotors are designed to always have separate drive and control power. Therefore, no DE option designation is available for these SmartMotors. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 21 of 76...
IP65 and IP67 M-Style Motors Certain models of M-style SmartMotors are available in IP-rated versions (see the Moog Animatics Product Catalog for details). The standard IP rating is IP65, which protects the motor from dust particles and splashing water.
SmartMotor Theory of Operation The Moog Animatics SmartMotor is an entire servo control system built inside of a servo motor. It includes a controller, an amplifier and an encoder. All that is required for it to operate is power and either an internal program or serial commands from outside (or both).
Page 24
2. When feeding a Cam table with a gearing pro le, changes to MFMUL and MFDIV will a ect the time it takes to move through a Cam table but will not a ect dwell time, as speci ed in the previous note. SmartMotor Theory of Operation Diagram Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 24 of 76...
CDS on the 7W2 Connector (CDS7) M-Style Motors: Connectors and Pinouts M-Style Motors: Power, RS-485 Com and CAN Multidrop M-Style Motors: Power Multidrop M-Style Motors: RS-232 to RS-485 Multidrop Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 25 of 76...
Page 26
Making the Motor Move Setting and Reporting Torque Checking the Motor Position Viewing the Motor Position with a Report Command Viewing the Motor Position with the Motor View Tool Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 26 of 76...
SmartMotor. Before you can use the SMI software, it must be installed on a Microsoft Windows PC. The SMI software is distributed on CD-ROM or USB stick, and is also available as a download from the Moog Animatics website. To download the latest version of the SMI software, use the following address: http://www.animatics.com Then click the SMI Download button at the top of the page.
Page 28
After removing the existing software, restart the installation process. NOTE: All personal settings and user files will be retained. 2. Click Next to proceed. The Installation Configuration page opens. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 28 of 76...
Page 29
3. Click Next to proceed. The SMI software installation wizard starts and the Welcome page opens. 4. After you have finished reviewing the welcome information, click Next to proceed. Continue following the on-screen instructions to complete the SMI software installation. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 29 of 76...
NOTE: Every SmartMotor has an ASCII interpreter built in. Therefore, it is not necessary to use the SMI software to operate a SmartMotor. To open the SMI software, double-click the SmartMotor Interface shortcut on the Windows desktop. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 30 of 76...
Page 31
The response (if any) is also shown in this window. Information Window (lower window): This window is used to display the results of user operations. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 31 of 76...
Page 32
For more details about these items, see the SMI software online help, which can be viewed in SMI by pressing F1 or selecting Help > Contents - SMI Software Help. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 32 of 76...
During hard, fast decelerations, a SmartMotor can pull up supply voltages to the point of damage if a shunt resistor pack is not used. Protective shunts are available from Moog Animatics. Special care must be taken when near the upper voltage limit or in vertical applications that can back- drive the SmartMotor.
Details: Power is supplied from the "control" power input (pin 1) on the 4-pin power input connector. NOTE: This I/O is not isolated from the CPU's power supply and the motor drive. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 34 of 76...
M-Style Motors: CANopen or DeviceNet Multidrop on page 49 As you can see, many configurations are possible. If you are using one of these typical configurations and Moog Animatics-supplied cables, simply follow the connection information in this section. If you are using your own cables or a non-typical configuration, review the cable diagrams and also see the detailed connector and pinout descriptions in D-Style Motors: Connectors and Pinouts on page 36 and M-Style Motors: Connectors and Pinouts on page 46.
CAUTION: For Class 5 D-style AD1 option motors, at no time should the voltage to any input exceed the level on the I/O power input (pin 11). Doing so could cause immediate damage to the expanded I/O hardware. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 36 of 76...
PS42V6AG-110 Adding a USB Adapter Moog Animatics sells a USB to Serial adapter (PN KITUSB232485), which is used on PCs that don't have a built-in serial port. The adapter allows you to connect from an available USB port to the serial interface on the SmartMotor.
Page 38
4. Click Advanced to open the Advanced Settings window for the COM port. 5. Move the Receive and Transmit Buffer sliders to Low (1), which is the minimum setting, as shown in the following figure. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 38 of 76...
6. Click OK to save the new settings. D-Style Motors: RS-232 with Protective Shunt CBLSM1-xM CBLDC1 SHUNT42V100W or SHUNT42V200W PS24V8AG-110 or PS42V6AG-110 D-Style Motors: RS-232 Multidrop with Add-A-Motor Cables CBLSM1-xM CBLSMADD-xM PS24V8AG-110 or PS42V6AG-110 Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 39 of 76...
Guide . The option also allows the integrated brake option to be used with CAN, which is useful for many vertical-axis applications. NOTE: The CDS Option is available only on specially equipped D-style SmartMotors. Contact Moog Animatics for details. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 41 of 76...
With CDS7, the SmartMotor is the first and only single-cable, point-to-point integrated motor to have both motor-to-motor full communications and control capability, and only single-cable, point-to-point for both power and communications in general. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 42 of 76...
Page 43
7W2 wiring method is used (described previously), you can simply install the pass-through connector on the SmartMotor's 15-pin D-sub connector to serve as the terminator. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 43 of 76...
Page 44
The following figure shows how factory cables are used to attach the incoming CAN bus signal to the 15-pin connector, and incoming power and RS-232 communications to the 7W2 connector. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 44 of 76...
Page 45
NOT the same as the Add-A-Motor cables shown on page 39, and they are NOT interchangeable. See the cable data on the website or consult the factory for the schematic diagrams. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 45 of 76...
DESCRIPTION I/O-9 Control Power In 24Vmax 4-Pin Power Input Not Fault Out Chassis GND/Earth Drive Enable In GND-Common (req’d. Ground) +24VDC Out Ampli er Power 48Vmax GND-Common Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 46 of 76...
Control Power 15 Amps maximum continuous load This power-connection method would be combined with a communications-connection method. For example, see the diagrams in the following two sections. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 47 of 76...
CBLIP-COM-FL Flying Lead cables or to off-the-shelf connectors. This communications-connection method would be combined with a power-connection method. For example, see M-Style Motors: Power, RS-485 Com and CAN Multidrop on page 47. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 48 of 76...
This communications-connection method would be combined with a power-connection method. For example, see M-Style Motors: Power, RS-485 Com and CAN Multidrop on page 47. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 49 of 76...
1. Bt = 0, CAN bus fault Trajectory LED = Flashing red Bt = 1, CAN bus fault Trajectory LED = Alternating red/green Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 50 of 76...
5. Use the Detect Motors feature. For details, see Using the Detect Motors Feature on page 55. CAUTION: Do NOT use the Address Motors feature. Doing so will overwrite the existing motor addresses. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 51 of 76...
Page 52
2. In this example, the command is going out on the serial network to motor 1, then out the CAN port to motor 2, reading motor 2 position info, and then echoing it back to the host from CAN to motor 1 and then serial to host. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 52 of 76...
After the motors are detected, the SMI software will address them if needed. The following steps are only used when the SMI software finds motors that do not have addresses. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 53 of 76...
Page 54
The information is the same as that shown in the Motor View window, which can be accessed by selecting the Tools > Motor View > Info tab: Motor View Information Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 54 of 76...
After the motors are detected, the SMI software will address them if needed. The following steps are only used when the SMI software finds motors that do not have addresses. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 55 of 76...
Page 56
The information is the same as that shown in the Motor View window, which can be accessed by selecting the Tools > Motor View > Info tab: Motor View Information Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 56 of 76...
To use the Address Motors feature, in the Configuration window of the SMI software, right-click the desired communications port and select Address RS-232 Chain from the menu. Selecting the Detect Motors Feature Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 57 of 76...
Page 58
The information is the same as that shown in the Motor View window, which can be accessed by selecting the Tools > Motor View > Info tab: Motor View Information Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 58 of 76...
The SMI software has been installed and is running on the computer. For details, see Installing the SMI Software on page 27. The SmartMotor has been detected and addressed. For details, see Detecting and Addressing the SmartMotors on page 51. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 59 of 76...
0 means first word or local I/O. There are only seven local I/O on the D-style motors. Therefore, EIGN(W,0) sets all seven I/O to general-use inputs. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 60 of 76...
Active and Asserted Bits Cleared To clear the historical fault bits, enter ZS. All remaining fault bits are cleared, as shown in the following figures. ZS Command Entered Remaining Bits Cleared Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 61 of 76...
Tab Selected that Matches the Communications Channel NOTE: If you do not have the correct tab selected, the commands you enter will not go to the motors and there will be no response. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 62 of 76...
1 for each PID sample. The default sample rate is 8000; you can view the current sample rate with the RSAMP command. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 63 of 76...
The Motor View tool provides another way to view the motor position. The advantage of using this tool is that the position is dynamically updated when the motor is moving. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 64 of 76...
Page 65
After the Motor View window opens, click the Poll button to begin polling (getting information from) the motor. After polling begins, the motor position is shown in the Position box. Motor View Tool Showing the Motor Position Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 65 of 76...
Connecting the System on page 35. Class 5 D-Style Connector Pinouts Class 5 D-Style I/O Connection Examples Class 5 M-Style Connector Pinouts Class 5 M-Style I/O Connection Examples Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 66 of 76...
DO NOT use a tool. Doing so can cause overtightening of the connection, which may damage P3 5-Pin CAN the connector and will void the warranty. (female is standard) Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 67 of 76...
NOTE: For improved linearity of analog potentiometers, select one that is less than or equal to the motor's internal pull-up resistor. For example, if the motor's pull-up resistor is 5 kohm, use a potentiometer that is no greater than 5 kohm. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 68 of 76...
Page 69
NOTE: Be sure that voltage drop across the potentiometer is appropriate for the rated wattage of the potentiometer, i.e., Watts = Voltage / Ohms. For example, at 24 VDC and using a 10 kohm pot: /R = 0.06 Watts. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 69 of 76...
DO NOT use a tool. Doing so can cause overtight- ening of the connection, which may damage the con- LED 0 12-Pin I/O nector and will void the warranty. LED 1 P1 4-Pin Power Input Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 70 of 76...
ENC A+ (In/Out) ENC B- (In/Out) Optical ENC A- (In/Out) Encoder 4 Enc A+ +5VDC Out B- A+ ENC B+ (In/Out) Enc B- Enc A- 8 Enc B+ Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 71 of 76...
Page 72
The Class 5 M-Style motor I/O is Sourcing type (PNP). DRIVE ENABLE The Drive Enable input (pin 10) must be satisfied in order for the motor to turn. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 72 of 76...
Page 73
The +5 VDC pin can only source 50 mA and is meant for RS-485 biasing only. If it is used to power an external 5V TTL encoder, the device must not draw more than 50 mA max. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 73 of 76...
Motor intermittently drew more Consider making motion less abrupt with softer tuning than its rated level of current. parameters or lower acceleration profiles. Does not cease motion. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 74 of 76...
SmartMotor™ Developer's Guide . That guide also includes a complete SmartMotor command reference, and an Appendix of other related topics that are useful during application development. Moog Animatics Class 5 SmartMotor™ Installation and Startup Guide, Rev. I Page 75 of 76...
Need help?
Do you have a question about the SMARTMOTOR COMBITRONIC and is the answer not in the manual?
Questions and answers