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Table of Contents Information about this manual ........................2 Symbols used in the manual...........................4 A – Programming ............................5 A.1 Menu display modes ............................5 A.2 Programming of “function block” analog and digital input signals ..............5 A.3 Variable interconnections mode ........................5 B – Parameters and functions description (Expert list) .................7 Legend ..................................7 1 – MONITOR .................................8 2 – DRIVE INFO ..............................11 3 –...
D.1 Speed fbk loss alarm according to the type of feedback................148 E – MESSAGES ............................149 F - Block Diagrams..........................152 System Diagrams Index ............................152 Drive overview ..............................152 References .................................153 Ramps ................................154 Braking ................................154 Multireference ..............................155 Motorpotentiometer.............................156 Jog function ................................156 Monitor function ..............................157 Commands .................................159 Digital inputs ...............................161 Digital outputs ..............................161 Analog inputs ..............................162 Analog outputs ..............................163...
A – Programming A.1 Menu display modes The programming menu can be displayed in two modes, which can be selected using the Access mode parameter (04 - DRIVE CONFIG menu): • Easy (default) only the main parameters are displayed. • Expert all the parameters are displayed A.2 Programming of “function block” analog and digital input signals The signals, variables and parameters of each single “function block”...
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Practical example The following examples illustrate the philosophies and methods with which more or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block. • Example: Changing the Speed Reference source The main drive reference (in the default configuration) Ramp ref 1 mon (PAR: 620) is generated by the output of the function block “Ramp setpoint Block”.
1 – MONITOR Menu Description Type FB BIT 1.1 250 Output current FLOAT 16/32 The drive output current is displayed. Menu Description Type FB BIT 1.2 252 Output voltage FLOAT 16/32 The drive line voltage output is displayed. Menu Description Type FB BIT 1.3 254 Output frequency FLOAT 16/32...
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Menu Description Type FB BIT 1.12 286 Magnet current FLOAT 16/32 The actual magnetizing current value is displayed. Menu Description Type FB BIT 1.13 3212 Motor overload accum perc UINT16 16/32 The motor overload level is displayed (100% = alarm threshold). Menu Description Type FB BIT 1.14...
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1 Output enabled. 0 Output disabled. I.e. : 0 0 0 0 0 0 0 0 0 0 1 1 DO 1 DO 2 ADV100 • Functions description and parameters list...
2 – DRIVE INFO This menu displays the information for identifying and configuring the drive. Menu Descrizione Tipo FB BIT 2.1 480 Drive series UINT16 The drive series identification code is displayed. Menu Description Type FB BIT 2.2 482 Drive size UINT16 The drive size identification code is displayed. Menu Description Type...
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Menu Description Type FB BIT 2.9 506 Application type UINT16 The type of application currently used by the drive is displayed. Menu Description Type FB BIT 2.10 510 Time drive power on h.min UINT32 The total time for which the drive has been powered is displayed. Menu Description Type...
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Enc 1 Enc 2 Enc 3 Enc 4 Can/Dnet Unknown Note! SLOT 3 indicates the presence of the CAN on the regulation card in versions ADV100-...-C Menu Description Type FB BIT 2.21 536 Slot 1 card S/N UINT32 2.22 538 Slot 2 card S/N UINT32 2.23 540 Slot 3 card S/N UINT32...
3 – STARTUP WIZARD The startup wizard menu suggests a procedure for commissioning the drive quickly with a reduced number of settings. Advanced customization requires the use of the single parameters relating to the specific performance levels. See the procedure described in the previous Startup wizard chapter. ADV100 •...
4 – DRIVE CONFIG Menu Description Type FB BIT 4.1 550 Save parameters Any changes to parameter values immediately affect drive operations, but are not automatically saved in the perma- nent memory. The “Save Parameters” command is used to save current parameter values in the permanent memory. Any changes that are not saved will be lost when the drive is switched off.
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0 Easy 1 Expert The Easy mode gives access to a list of parameters that can be used for rapid drive commissioning. This type of configuration is suitable for the majority of applications. Setting the parameter to Expert gives access to all the parameters in the firmware. This mode allows an extremely high level of customization to be achieved in order to exploit the potential of the ADV100 to the full.
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6 460 V 7 480 V 8 575 V 9 690 V Menu Description Type FB BIT 4.7 562 Switching frequency ENUM SIZE SIZE SIZE ERWS FVS Setting of the switching frequency value in kHz. The maximum value that can be set depends on the size of the drive. 0 1 kHz 1 2 kHz 2 4 kHz...
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4294967295 This parameter can be used to enter the key for enabling the PLC application. You may need to enter a key to definitively enable some PLC applications. Please contact Gefran for details about which PLC applications require the key.
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Note ! The Load Default command (par. 580) does not modify this parameter. Menu Description Type FB BIT 4.15 580 Load default RWZ FVS Transfers the standard factory settings to the drive memory (“Def” column in the parameters table). Menu Description Type FB BIT 4.16 590 Save par to keypad...
5 – REFERENCES ADV drives are provided with a speed regulation circuit, which can be adapted to suit the various applications. In the standard version, the regulator has PI behaviour and the regulator parameters are the same for the entire field of regu- lation.
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Example 2: Ramp ref 1 = + 400 rpm Ramp ref 2 = - 600 rpm Ramp ref = 400 rpm – 600 rpm = - 200 rpm In Local mode the overall ramp reference is the result of the sum of the values with the Ramp ref 3 and Ramp ref 2 sign.
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Menu Description Type FB BIT 5.12 636 Ramp ref bottom lim INT32 CALCI ERWZ FVS It defines the minimum value of the output of the ramp reference block, regardless of the signal that is present. The ramp block output remains at the value set with this parameter until the analog signal exceeds this threshold: the ramp output value then starts to follow the reference up to the value set in parameter PAR 634 Ramp ref top lim.
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B) Decrease in the reference by values above Par. 630 Par.630 = 300 rpm (prohibited speed threshold) Par.632 = 10 rpm (thus tolerance band: 290 rpm…310 rpm) Set speed reference = 305 rpm Output frequency = 310 rpm Set speed reference = 295 rpm Output frequency = 310 rpm The user can thus set any reference value, but if the set value is within the prohibited range, the drive automatically maintains the speed outside the limits defined by the tolerance band.
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When assigning the reference via terminals, signals with ±10V, 0 ...10V, 0... 20 mA and 4 ... 20 mA can be used. Menu Description Type FB BIT 5.19 654 Speed ref invert src LINK 6000 16384 ERWZ FVS Selection of the origin (source) of the signal that inverts the speed reference output from the regulator. The terminal that can be used for this function can be selected from among those listed in the “L_DIGSEL2”...
6 – RAMPS The ramp (reference integrator) determines the acceleration and deceleration times of the drive. Times can be set independently. The ramp times of Fast stop command are set on Acceleration time 3 and Deceleration time 3. The command can be enabled from the terminal strip.. The ramp can be linear or S-shaped, as preferred.
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maximum value set in the Full scale speed (5.22). On the other hand, the deceleration times (6.2, 6.4, 6.6, 6.8 ) are expressed as the time necessary to bring the frequency from the maximum value set in the Full scale speed (5.22) parameter to zero. Each of the 4 available ramp selections can be selected using one or two digital inputs programmed as Multi ramp sel.
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Menu Description Type FB BIT 6.12 726 Multi ramp sel mon UINT16 The set of acceleration/deceleration ramps selected using the digital inputs is displayed. Menu Description Type FB BIT 6.13 730 Accel jerk time 0 FLOAT 0.02 10.0 ERW FVS 6.14 732 Decel jerk time 0 FLOAT 0.02 10.0 ERW FVS 6.15 734...
7 – MULTI REFERENCE With the “Multispeed” function (Multi references) it is possible to recall up to sixteen internally saved speed refer- ences to be recalled using a digital signal or via digital inputs on the terminal strip. Menu Description Type FB BIT 7.1 800 Multi reference 0 INT16 16/32...
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7.7 812 Multi reference 6 INT16 CALCI CALCI 7.8 814 Multi reference 7 INT16 CALCI CALCI 7.9 816 Multi reference 8 INT16 CALCI CALCI ERW FVS 7.10 818 Multi reference 9 INT16 CALCI CALCI ERW FVS 7.11 820 Multi reference 10 INT16 CALCI CALCI ERW FVS 7.12 822 Multi reference 11 INT16 CALCI CALCI ERW FVS...
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Active speed ref Multi ref sel 0 src Multi ref sel 1 src Multi ref sel 2 src Multi ref sel 3 src Multi reference 14 Multi reference 15 The following figure describes the selection of a control for 8 Multispeeds. Speed Selected by: Multi ref0 src (par. 832) Multi ref1 src (par. 834) Multi ref 3 Multi ref 4 Multi ref2 Multi ref 5 Multi ref 1...
8 – MOTORPOTENTIOMETER The Motor potentiometer function allows the speed reference of the drive to be changed by pressing buttons with which the UP and DOWN commands are associated. The UP and DOWN commands can be sent from the keypad, by digital inputs, the serial line or fieldbus. To send the UP and DOWN commands from the keypad, enter the MPot setpoint parameter modify mode and press the UP and DOWN keys.
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Menu Description Type FB BIT 8.1 870 Mpot setpoint INT16 16/32 CALCI CALCI The speed reference value of the Motor potentiometer function is displayed. Enter this parameter to send the UP and DOWN commands from the keypad. Menu Description Type FB BIT 8.2 872 Mpot acceleration...
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8 Output & ref = low lim 9 Input = upp lim 10 Input & ref = upp lim 11 Freeze input When set to None, no setting is executed. Input = 0 sets input = 0 i.e. a temporary reference setting is performed and the previous reference value is main- tained.
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Selection of the origin (source) of the signal to preset the motor potentiometer function. The signal to be associated with this function can be selected from the “L_DIGSEL2” selection list. Menu Description Type FB BIT 8.12 892 Mpot mode ENUM Fine&Last val ERW FVS Setting of the configuration of two possible options of the Motor potentiometer function.
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Option 2: Ramp behaviour The two operating modes are: Ramp or Fine In Ramp mode, each time the Up or Down commands are enabled, the output of the Motor potentiometer function increases or decreases with the set ramp. When the Up or Down command is removed, the last value that was reached is maintained.
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Command console Speed DOWN Mpot up Mpot down The Up and Down keys are used to adjust the speed of a motor. For fine-tuning of the speed reference value the recommended settings are Mpot Mode = Fine&Follow or Fine&Last Val. Each time they are pressed for 1 second, the speed increases by 1 rpm. For an immediate effect on motor speed, the Acceleration time and Deceleration time parameters should be set to short times.
9 – JOG FUNCTION Menu Description Type FB BIT 9.1 910 Jog setpoint INT16 CALCI CALCI The reference for Jog mode operation. This reference can also be set via an analog input. The Jog reference is enabled when the signal used for the Jog + or Jog – command is enabled, the Run command is not present and the drive output frequency is zero.
10 – MONITOR FUNCTION Menu Description Type FB BIT 10.1 930 Reference 0 thr INT16 CALCI Setting of the threshold for recognition of the speed = 0 reference. The value is valid for both directions of rotation. Menu Description Type FB BIT 10.2 932 Reference 0 delay UINT16 10000 Setting of the delay in milliseconds after which the reference = 0 reached signal is enabled.
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Menu Description Type FB BIT 10.5 950 Speed threshold 1 INT32 CALCI CALCI Setting of speed threshold 1 (upper). When the threshold is exceeded the Speed threshold signal is disabled, with a delay that can be set in Speed threshold dly. Menu Description Type FB BIT 10.6 952 Speed threshold 2...
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Menu Description Type FB BIT 10.11 968 Dig set speed ref UINT16 16/32BIT CALCI CALCI Setting of the threshold used as the speed reference: this parameter is used to set a fixed threshold regardless of the speed reference. Menu Description Type FB BIT 10.12 970 Speed threshold 3...
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Menu Description Type FB BIT 10.15 982 Current thr hyster perc UINT16 Setting of the tolerance band around the current threshold. A value of 100% corresponds to the value of the drive heavy duty continuous current, displayed in parameter 488 Drive cont current.The tolerance band is the same for both directions of rotation of the motor.
11 – COMMANDS It is possible to work in Local or Remote mode. Local Remote ADV100 Standard I/O Standard I/O Terminal Terminal Modbus Keypad Digital Field bus Ramp ref 3 Ramp ref 1 When switching between Remote and Local modes the origin of the Enable and Start commands is switched and in the Ramp Ref block, switching occurs between Ramp ref 1 and Ramp ref 3.
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parameters for a source of Null (0) or the value of 6002 for a source of One (1). Another alternative is to configure the Digital Enable src and Digital Start src sources on the BitX decomp mon parameters, so that the Modbus or Fieldbus can then write the desired value on the Dig word decomp parameter. Local n Remote switching is performed with the variable value configured as Loc/Remote src, i.e.
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Menu Description Type FB BIT 11.3 1004 Enable/disable mode ENUM Stop/FS&Spd=0 ERW FVS This parameter is used to define the generation of Enable cmd mon, i.e. to configure the type of control used for enabling and disabling the drive. 0 Off 1 Stop/FS&Spd = 0 2 Stop&Spd = 0 3 FS&Spd = 0 If set to 0 Off:...
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In Keypad mode the drive is enabled if the hardware is enabled on the Enable terminal and the Start key is pressed, with the FastStop command disabled. In Keypad mode the drive is instantly disabled if there is no signal on the Enable terminal or the Stop key is pressed twice, or if, when the speed=0 is reached, the terminal programmed as FastStop is enabled.
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0 Local 1 Remote In Remote mode the “Commands remote sel” parameter is used to configure the source of the Enable and Start commands, which can be Terminal (standard digital input, expansion digital input) or Digital (Modbus, Fieldbus, Profile DS402, Profile profidrive). In Local mode the “Commands local sel”...
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2 Three wire Three wire control The default use of the FRC block is shown below. The Start command is linked to the Start terminal and the Reverse command is linked to Ramp ref invert. The function diagrams of the 3 modes are shown below. When 0 - Normal control is set the motor only starts rotating when the FR Forward command is sent.
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For 2 - Three wire control the FR *stop command must be present on a digital input programmed via the FR *stop src parameter (not present in the default condition). When set to Three wire control, the motor starts upon receiving an impulse of not less than 50 msec on the FR Forward terminal. Once the motor has started the command is no longer necessary on the FR Forward terminal.
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Menu Description Type FB BIT 11.21 1050 FR reverse mon The status of the Reverse output of the Forward Reverse Control (FRC) block is displayed. 0 No Reverse 1 Reverse Menu Description Type FB BIT 11.22 1052 FR cdm mon UINT16 The status of the commands of the Forward Reverse Control (FRC) block are displayed. FR *stop src FR reverse src FR forward src...
12 – DIGITAL INPUTS Menu Description Type FB BIT 12.1 1240 Dig inp 1X inversion 12.2 1242 Dig inp 2X inversion 12.3 1244 Dig inp 3X inversion 12.4 1246 Dig inp 4X inversion 12.5 1248 Dig inp 5X inversion 12.6 1250 Dig inp 6X inversion 12.7 1252 Dig inp 7X inversion 12.8 1254 Dig inp 8X inversion Reversal of the logic status of the function associated with the digital input of the expansion card. Menu Description Type...
13 – DIGITAL OUTPUTS Note: The numbering and description of the following parameters may change if an MDPLc application is active. Menu Description Type FB BIT 13.1 1410 Dig output 1X src LINK 1062 16384 13.2 1412 Dig output 2X src LINK 1064 16384 13.3 1414 Dig output 3X src LINK 16384 13.4 1416 Dig output 4X src LINK...
14 – ANALOG INPUTS Menu Description Type FB BIT 14.1 1600 Analog input 1X mon INT16 16/32 14.16 1650 Analog input 2X mon INT16 16/32 The value of the voltage output of the function block of the relative analog input is displayed. Menu Description Type FB BIT 14.2 1602 Analog inp 1X type ENUM -10V..+10V 14.17...
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Speed 100% Analog inp xX scale = 1,0 Analog inp xX scale = 2,0 Example: The speed reference of a drive is assigned with a max external voltage of 5V. With this value the drive must reach the maximum speed allowed (set using Full scale speed). As the Analog inp X scale parameter the scale factor of 2 is entered (10V : 5V) Menu Description...
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If the voltage setting on the analog input is less than 1V, the Value too low alarm is generated. Menu Description Type FB BIT 14.6 1612 Analog inp 1X top INT16 16384 -32768 + 32767 ERW FVS 14.21 1662 Analog inp 2X top INT16 16384 -32768 + 32767 ERW FVS Setting of the upper speed reference limit as a function of the voltage (or current) of the relative analog reference of...
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x = 1, 2 Analog inp x thr Analog inp x <thr x = 1, 2 Analog inp x thr Analog inp x <thr Menu Description Type FB BIT 14.11 1622 An inp 1X deadband perc FLOAT 100.0 ERW FVS 14.26 1672 An inp 2X deadband perc FLOAT 100.0...
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Menu Description Type FB BIT 14.14 1628 An inp 1X altsel src LINK 6000 16384 ERW FVS 14.29 1678 An inp 2X altsel src LINK 6000 16384 ERW FVS Selection of the origin (source) of the signal to be assigned to the relative digital input for selecting the alternative analog reference.
15 – ANALOG OUTPUTS There can be two programmable analog outputs, depending on the configuration. Analog output 1 supplies a two-pole +/-10VDC voltage signal, while analog output 2 can be programmed to obtain a 0-20mA or 4-20mA output signal in current or a signal in two-pole +/-10VDC voltage, depending on the parameter as- signed.
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Vout output voltage on the card terminals. Stp Var actual value of the variable (variable unit) SF Var full scale of the variable (variable unit) Example of calculation of the Analog out Xx scale factor To display the drive speed, use an analog instrument with field of measurement from 0 ... 2V. This means that, to display the speed of the drive, a voltage of 2V on the analog output of the drive must correspond to the maximum speed.
16 – MOTOR DATA From this menu you can enter the motor plate data and “basic” values for the voltage/frequency characteristics. It is important to enter the correct data in order to optimize drive operation and that of the application as a whole. These data are required in order to obtain: a) Computation of the normalization factors necessary for regulation b) Computation of the estimated values for the motor parameters necessary for regulation...
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Menu Description Type FB BIT 16.5 2008 Pole pairs UINT16 SIZE RWZS FVS Motor pole pairs. The number of motor pole pairs is calculated using the motor plate data and applying the following formula: 60 [s] x f [Hz] nN [rpm] Where: p = motor pole pairs f = motor rated frequency (P.
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If set to 0 all the motor parameters are measured except those relating to the non-linear saturation curve. Use this mode to obtain a faster self-tuning procedure. If set to 1 all the motor parameters are measured. Use this mode to obtain maximum efficiency: this procedure may take a few minutes.
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Menu Description Type FB BIT 16.21 2064 Measured FlxX FLOAT CALCF ERWS FVS Measured flux saturation value. Menu Description Type FB BIT 16.22 2066 Measured P1 FLOAT ERWS FVS Measured value of the first parameter to define the motor magnetization curve. Menu Description Type FB BIT...
17 – ENCODER CONFIG The closed-loop control mode requires a speed reading by a digital encoder on the motor shaft. The EXP-DE-I1-ADL card (standard on ADV120-… models) is necessary in order to acquire the encoder signals. The natural variation in speed generated by machine load induction, known as slippage, can be compensated by the speed feedback supplied by the encoder in SSC mode.
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Menu Description Type FB BIT 17.4 2106 Encoder 1 repetition ENUM No division ERWZ FVS Setting of the divider to apply to the encoder repetition output frequency. 0 No division 1 Divide 2 2 Divide 4 3 Divide 8 Menu Description Type FB BIT 17.5 2108 Encoder 1 signal Vpp...
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In accordance with international standards, a positive reference corresponds to clockwise motor rotation, seen from the command side (shaft). For correct operation, the control algorithms ensure that a positive speed reference cor- responds to a positive speed measurement. If the motor pulley is mounted on the side opposite the command side, it will turn in an anticlockwise direction when the speed is positive: to make the pulley turn in a clockwise direction, the motor phase sequence is modified, which inverts the speed measurement sign.
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Value Name 0x04 0x08 MOD_INCR 0x10 MOD_ABS 0x20 CRC_CKS_P 0x40 ACK_TMO 0x80 DT1_ERR 0x100 Error Setup 10..15 Free 16..31 Depending on the type of feedback. For further details please refer to the description of the Speed fbk loss alarm and the “9.2.1 Speed fbk loss alarm according to the type of feedback”...
18 – SPEED REG GAINS The speed adaptive allows different speed regulator gains to be obtained according to the speed or another value. The behaviour of the speed regulator can thus be configured in the best way for the specific application requirements. Note ! Current, flux and voltage regulators can be set using the self-tuning procedure.
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Menu Description Type FB BIT 18.7 2220 Gain adapt spd band 1_2 perc FLOAT 100.0 ERW F_S Setting of the band within which gains vary between set 1 and set 2. The use of this parameter ensures a smooth transition between the two parameter sets. Menu Description Type...
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Menu Description Type FB BIT 18.15 2240 Inertia FLOAT SIZE 0.001 100.0 RWZS F_S Setting of the inertia compensation coefficient. An increase in the dynamic response of the speed regulator to a vari- ation in the reference, can be modified by changing the current value during the acceleration/deceleration phase, to counter the applied machine inertia.
19 – REGULATOR PARAM Menu Description Type FB BIT 19.1 2250 Current reg P gain FLOAT CALCF ERWS F_S Setting of the proportional coefficient of the current regulator. Menu Description Type FB BIT 19.2 2252 Current reg I time FLOAT CALCF 0.01 10000.0 ERWS F_S Setting of the integral coefficient of the current regulator. Menu Description Type...
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Menu Description Type FB BIT 19.5 2264 Flux reg P gain OL A/Wb FLOAT CALCF ERWS __S Setting of the flux regulator proportional gain when the drive is used in open loop sensorless vector control mode. This parameter is set automatically by the self-tuning procedure. Menu Description Type...
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perform rapid current variations when load steps are suddenly applied. A value of 5% allows a very fast response to load steps but with a loss of output voltage and thus power output (re- duced power output). The minimum value (1%) allows a maximum output voltage (around 98%) of the mains voltage to be achieved but with loss of quality of the dynamic response.
20 – TORQUE CONFIG Menu Description Type FB BIT 20.1 2350 Torque curr lim Pos FLOAT 16/32 CALCF CALCF ERWS FVS Setting of the active torque limit of the drive for the positive current direction (clockwise rotation and anti-clockwise braking). Menu Description Type FB BIT 20.2 2352 Torque curr lim Neg FLOAT 16/32 CALCF...
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2 T clim mot/gen 3 T lim sym 4 T lim pos/neg If set to 0 no specific type of current limitation is set. If set to 1 the active positive torque limit is Torque curr lim Pos and the active negative torque limit is Torque curr lim Neg;...
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Selection of the origin (source) to be used for the negative torque limit. The signals that can be associated with the function can be selected from the “L_LIM” selection list Menu Description Type FB BIT 20.6 2360 Torque lim Pos Inuse FLOAT 16/32 The positive torque limit value currently being used is displayed.
21 – FV PARAMETERS Menu Description Type FB BIT 21.1 2400 Voltage flux boost perc FLOAT 15.0 RWS V Setting of the boost voltage. The resistive impedance of the stator windings causes a voltage drop within the mo- tor, which results in a reduction in torque in the lower speed range. This effect can be compensated by boosting the output voltage.
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Menu Description Type FB BIT 21.5 2408 Vf frequency FLOAT CALCF 10.0 2000.0 ERWZS V Setting of the motor rated frequency (indicated on the motor data plate) This is the frequency at which the drive output voltage reaches the maximum output voltage (Vf voltage) on the mo- tor.
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Set 2 (Quadratic) to obtain a quadratic V/f characteristic curve, useful for controlling pumps and fans, where torque is proportional to the square of the speed. When this type of curve is selected, the median voltage point is fixed at 0.25% of the maximum output voltage (par.2406), and the median frequency point at 50% of the basic frequency (par.2408).
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When set to 0 (Open loop) the slip compensation value is that set manually in parameter 5210 or calculated by the self-tuning procedure. If set to 1 (Closed loop) the slip compensation value is measured by the reading of the signals by a digital encoder keyed to the motor shaft.
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Menu Description Type FB BIT 21.19 2474 Damping threshold 2 INT16 ERW V Setting of the second damping gain regulation threshold. These settings are usually effective for intermediate fre- quencies and make it possible to limit motor oscillations. Menu Description Type FB BIT 21.20 2480 Vf min frequency FLOAT...
22 – FUNCTIONS 22.1 – FUNCTIONS/INERTIA COMP An increase in the dynamic response of the speed regulator with a variation in the reference, can be modified by varying the current value during the acceleration/ deceleration phase, to counter the applied inertia of the machine. These parameters are calculated by the speed loop self-tuning procedure but can also be set manually by the user. Menu Description Type...
22.2 – FUNCTIONS/DC BRAKING The drive is capable of managing a direct current injection phase. During this phase a braking torque is generated that can be used to stop the motor or block the rotor. The following characteristics can be configured: - signal used to activate the direct current injection phase - direct current injection phase activation mode - delay between activation of request for DC braking and start of direct current injection - duration of direct current injection phase...
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During the direct current injection phase the kinetic energy of the motor is dissipated as heat in the motor. The following parameters allow complete control of the function. Menu Description Type FB BIT 22.2.1 3150 DC braking cmd src LINK 6000 16384 ERW FVS This parameter is used to select the origin (source) of the DC braking cmd signal.
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Menu Description Type FB BIT 22.2.4 3156 DC brake duration FLOAT 0.01 30.0 ERW FVS This parameter is used to configure the duration of direct current injection in the stator windings. The value of this parameter, added to parameter 3154 DC brake delay, must be lower than the value of parameter 1006 Speed 0 disable dly, otherwise direct current injection will stop when the drive is disabled.
22.3 – FUNCTIONS/MOTOR OVERLOAD The overload control function provides integrator logic to protect the motor against thermal overload. This protection presents the characteristic I²t behaviour and is an emulation of the thermal relay of the motor controlled by the ADV drive. Menu Description Type FB BIT 22.3.1 3200 Motor ovld enable...
22.4 – FUNCTIONS/BRES OVERLOAD Braking resistors may be subject to sudden overloads following failures. Always protect resistors by using thermal protection devices. Warning These devices do not have to interrupt the circuit where the resistor is installed, but their auxiliary contact must interrupt the power supply of the drive power section. If the resistor requires the pres- ence of a protection contact, this must be used together with the one belonging to the thermal protec- tion device. Menu Description Type FB BIT 22.4.1 3250 Bres control ERWZ FVS Enabling of the overload control of the external braking resistor. Menu Description Type FB BIT 22.4.2 3252 Bres value FLOAT SIZE 1000.0 ERWS FVS Setting of the ohm value of the external braking resistor.
22.5 – FUNCTIONS/SPEED CAPTURE This function allows the drive to capture a motor running due to inertia or driven by the load. The function is also enabled in case of an automatic restart after an alarm condition. Main fields of application: Capturing a motor set in motion by the load (for example pump motors driven by the fluid) Capturing a motor connected directly to the power mains Capturing a motor running due to temporary disabling of the drive Capturing a motor that is running in the case of an automatic restart after an alarm...
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Condition Frequency value First enabling of the drive after power-on Par 3364 Vf catch start freq Drive enabled and demagnetising for a time > Par 3376 Vf catch lastref dly Par 3364 Vf catch start freq Drive enabled and demagnetising for a time < Par 3376 Vf catch lastref dly Last frequency before disabling the drive Automatic restart after an alarm Last frequency before the alarm occurred Vf control...
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Menu Description Type FB BIT 22.5.4 3368 Vf catch search time FLOAT 10.0 ERW V This parameter is used to configure the speed at which the output frequency changes for synchronisation with the motor running. It represents the time in which the frequency would change from 50 Hz to zero if the output current were equal to the drive continuous current.
22.6 – FUNCTIONS/POWER LOSS This function controls a loss of power or temporary mains failure. When the function is enabled the system stops with the controlled ramp; the power regenerated by the load sustains the DC link power supply so that the motor speed can be controlled. The speed of the motor is controlled for as long as power can be recovered (motor speed almost zero but not zero), after which the Sottotensione alarm is gener- ated and the motor performs an uncontrolled stop due to inertia.
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output of the master to the Speed ratio src input (selection list L_VREF) of the slave drives. The master => slave connection can be achieved via analog signals or fieldbus. To ensure correct operation of the Powerloss function, the following alarms must be configured as described below: Since the speed reference and current limit are controlled internally by the Powerloss function, a difference could occur between the speed reference and motor speed with subsequent activation of the Perd Riferim alarm: to avoid this, set Par 4552 SpdRefLoss activity = Ignore...
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If set to 1 the Powerloss function is enabled. In case of a power failure the function is enabled to try to control the motor speed and prevent the intervention of the Undervoltage alarm. Menu Description Type FB BIT 22.6.2 3402 Powerloss accel time FLOAT 10.0 0.01...
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Example 1) End of ramp and mains supply not restored The drive controls a deceleration with the ramp set in Powerloss decel time. The drive automatically controls the DC link voltage and prevents the Overvoltage alarm. If the mains supply is not restored close to a speed of zero, when there is insufficient regenerated power, the Under- voltage alarm is generated and the drive may switch itself off.
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Example 2) End of ramp and mains supply restored The drive controls a deceleration with the ramp set in Powerloss decel time. The drive automatically controls the DC link voltage and prevents the Overvoltage alarm. If the mains supply is restored and the Mains voltage OK signal is applied, the drive passes to zero speed and remains enabled at zero speed.
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Example 3) Restart and mains supply not restored The drive controls a deceleration with the ramp set in Powerloss decel time. The drive automatically controls the DC link voltage and prevents the Overvoltage alarm. If the mains supply is not restored close to a speed of zero, when there is insufficient regenerated power, the Under- voltage alarm is generated and the drive may switch itself off.
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Restart and mains supply restored Drv enable The mains supply is restored while the function is enabled Power supply The drive switches itself off if the power supply is not restored Detection possible when the external sensor detects that the mains supply has been restored Speed ref Speed Speed ref...
22.7 – FUNCTIONS/PADS The general variables are used to exchange data between the various components of a Bus system. They are similar to the variables of a PLC. The basic structure of the system is illustrated below. Pads can be used, for example, to send information from a fieldbus to an optional card.
22.8- FUNCTIONS/VDC CONTROL This function is used to control the voltage and power recovered in the DC link during regeneration (e.g. braking ramp). When this function is enabled, if the power regenerated by the load during braking increases the DC link volt- age, the drive prevents triggering of the Overvoltage alarm by limiting the regenerated current.
22.9 - FUNCTIONS/BRAKE CONTROL This function is used to control the motor parking brake. When the drive receives the Start command it releases the brake immediately. To make sure that the brake has actually been released, the references are disabled for a time that can be set in parameter 3172 Brake open delay.
22.10 - FUNCTIONS/VF ENERGY SAVE With V/f control, the Energy saving function automatically reduces the output voltage requested by the configured V/f curve, making it possible to save energy without changing the speed of the motor. The output voltage can be reduced for as long as it is possible to reduce the flux current without increasing the torque current.
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Menu Description Type FB BIT 22.10.5 3328 Energysave trqband 2 perc FLOAT 10.0 100.0 ERWS _V_ This parameter is used to set a percentage used to calculate a range around the torque current the moment output voltage reduction is aborted. The torque current is saved at the end of the voltage reduction phase. if the torque current is not within the calculated range, due to a change in the load while functioning at low voltage, the output voltage requested by the V/f curve must be restored.
23 – COMMUNICATION 23.1 - COMMUNICATION/RS232 The ADV100 drive is provided with a standard port (9 pole sub-D connector: XS) for connecting the RS232 serial line used for drive-PC point-to-point communication (via the GF-eXpress configuration software). Menu Description Type FB BIT 23.1.1 3800 Drive address UINT16 Setting of the address to which the drive responds when connected to the RS232 serial line.
23.2 – COMMUNICATION/FIELDBUS CONFIG Menu Description Type FB BIT 23.2.1 4000 Fieldbus type ENUM Setting of the type of fieldbus to be used. 0 Off 1 CanOpen 2 DeviceNet 3 Profibus 10 DS402 profile If set to 0 no fieldbus is selected. If set to 1 the CanOpen fieldbus profile is selected. If set to 2 the ProfiBus-DP fieldbus profile is selected.
If set to 0 the alarm is only generated if the drive is enabled. If set to 1 the alarm is generated even with the drive disabled. Menu Description Type FB BIT 23.2.6 4014 Fieldbus state ENUM Stop The logic status of the fieldbus connection is displayed. The value depends on the type of bus that is used. The following logic states are displayed if the CANopen is selected: 0 Stop 1 PreOperational...
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23.3.26 4082 Fieldbus M->S7 sys ENUM Not assigned 23.3.30 4092 Fieldbus M->S8 sys ENUM Not assigned 23.3.34 4102 Fieldbus M->S9 sys ENUM Not assigned 23.3.38 4112 Fieldbus M->S10 sys ENUM Not assigned 23.3.42 4122 Fieldbus M->S11 sys ENUM Not assigned 23.3.46 4132 Fieldbus M->S12 sys ENUM Not assigned 23.3.50 4142 Fieldbus M->S13 sys ENUM Not assigned 23.3.54 4152 Fieldbus M->S14 sys ENUM...
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5 Mdplc 16 6 Mdplc 32 7 Eu 8 Eu float 9 Par 16 10 Par 32 If set to 0 the channel is not assigned. If set to 1 the datum is assigned a 16-bit count. If set to 2 the datum is assigned a 32-bit count. If set to 3 16 bits on the channel are reserved for the datum, not used.
BIT_0 WORD_0 Word comp mon Word bit0 src BIT_1 BIT_1 Word bit1 src ......Word bit14 src BIT_14 BIT_15 Word bit15 src Menu Description Type FB BIT 23.5.17 4432 Word comp mon UINT32 16 The hexadecimal value of the Word comp output is displayed. 23.6 – COMMUNICATION/WORD DECOMP Menu Description...
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23.6.13 4474 Bit10 decomp mon 23.6.14 4476 Bit11 decomp mon 23.6.15 4478 Bit12 decomp mon 23.6.16 4480 Bit13 decomp mon 23.6.17 4482 Bit14 decomp mon 23.6.18 4484 Bit15 decomp mon The single bits that make up the selected word are displayed. 112 ADV100 • Functions description and parameters list...
24 – ALARM CONFIG In the ALARM CONFIG menu the type of effect any alarm signals have on the drive is determined: The alarm status is saved How must the drive react to the alarm signal? Auto restart Alarm reset For some alarms, behaviour can be configured separately for each signal, while for the others the Disable drive is executed.
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Not all alarms allow the controlled stopping of the drive. The following table shows the possibility of setting the Activi- ties for the individual alarm signals. Alarm Ignore Warning Disable drive Stop Fast stop ExtFlt ü ü ü ü ü Motor OT ü...
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Menu Description Type FB BIT 24.5 4508 ExtFlt restart time UINT16 1000 30000 Setting of the time within which the External Fault alarm must be reset in order to perform automatic restart. Menu Description Type FB BIT 24.6 4510 ExtFlt holdoff UINT16 10000 Setting of the delay between the signalling of the external fault alarm ExtFlt and enabling of the alarm. If an alarm condition occurs, the drive will wait for the set time before blocking is enabled.
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COMMANDS menu. 0 Ignore 1 Warning 2 Disable 3 Stop 4 Fast stop Menu Description Type FB BIT 24.14 4544 Overspeed holdoff UINT16 5000 Setting of the delay between the signalling of the motor overspeed alarm Overspeed and enabling of the alarm. If an alarm condition occurs, the drive will wait for the set time before enabling the alarm.
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Menu Description Type FB BIT 24.20 4564 SpdFbkLoss threshold INT16 CALCI For SE (single ended) encoders and with parameters 2110 or 5110 = (3) Control A-B-SE. The Speed fbk loss [22] alarm control is enabled when the speed reference is higher than the value set in this parameter If using incremental digital encoders in single-ended mode, this parameter sets the limit above which the drive ex- ecutes the action set with parameter 4560 SpdFbkLoss activity.
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0 Ignore 1 Warning 2 Disable 3 Stop 4 Fast stop Menu Description Type FB BIT 24.27 4602 InAir restart ENUM Disable ERW FVS Enabling of automatic restart after the intake air overtemperature alarm Intakeair OT [11]. 0 Disable 1 Enable Menu Description Type FB BIT 24.28...
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0 Disable 1 Enable Menu Description Type FB BIT 24.35 4632 OverV restart time UINT16 2000 1000 10000 ERW FVS Setting of the time within which the Overvoltage alarm must be reset in order to perform automatic restart. (Time with alarm signal active + 1000 msec). Menu Description Type...
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Menu Description Type FB BIT 24.43 4670 Optionbus activity ENUM Disable ERW FVS Setting of the behaviour of the drive in case of an Opt Bus Fault alarm. 0 Ignore 1 Warning 2 Disable 3 Stop 4 Fast stop Menu Description Type FB BIT 24.44 4680 Ground Fault thr perc...
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34 Plc2 fault 35 Plc3 fault 36 Plc4 fault 37 Plc5 fault 38 Plc6 fault 39 Plc7 fault 40 Plc8 fault Menu Description Type FB BIT 24.49 4720 Alm autoreset time FLOAT 60.0 ERW FVS Setting of the time interval that must pass before executing an automatic reset. If no alarms are enabled the drive is set to restart.
25 – ALARM LOG This is the menu in which the log of previous alarms is saved, with the time the alarm occurred (in relation to the Time drive power on parameter). The alarms are displayed starting from the most recent (No. 1) up to the furthest back in time (No.
26 – APPLICATION This menu is designed to host two applications using the MDPlc program. It will not be possible to use both applications simultaneously. The 558 Application select parameter in the DRIVE CONFIG menu must be used to select between the two possible applications. ADV100 PID HVAC application REFERENCES Menu...
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measure selected in parameter 11010 Refences unit. Menu Description Type FB BIT 11004 Feedback sel ENUM Analog inp 1X 0 4174 RWZ FVS Parameter for selecting the PID feedback reference. When you select Param digitale the feedback corresponds to the value of parameter 11006 Feedback val. Digital Param 1600 Analog inp 1X...
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Menu Description Type FB BIT 11010 Refences unit ENUM RWZ FVS Parameter for selecting the unit of measure of the value to be controlled. It changes the unit of measure in param- eters 11002 Set point val, 11006 Feedback val, 11012 Signals full scale and 11014 Signals offset. m3/h °C Menu...
put. If 2 (Stop) is displayed the Start PID command has not been enabled. If 3 (Alarm) is displayed a drive alarm condition has occurred If 4 (Wait) is displayed the drive has been disabled because the output speed has fallen below the threshold set in parameter 11040 Wait speed.
Serial mode Output Integral Freq. Digital freq. gain Setpoint Command filter limit limit PAR 11002 PAR 11022 PAR 11032 PAR 11030 PAR 11028 PAR 11020 PAR 11024 Input Freq Gain feedback PAR 11006 PAR 11034 Parallel mode PAR 11020 Output Integral Freq.
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Menu Description Type FB BIT 11040 Wait speed FLOAT 0.00 0.00 CALCI This parameter defines the output speed threshold below which the PID enters the waiting condition (PID state = Wait). Menu Description Type FB BIT 11042 Check wait time FLOAT 0.00 0.00 100000 This parameter defines the time for detecting the waiting and restart condition.
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Menu Description Type FB BIT 11072 Const press thr time FLOAT 0.00 0.00 100000 This parameter defines the time for detecting that the constant pressure threshold has been exceeded. When the error is below “Const pressure thr” for longer than “Const press thr time” the drive decelerates until it stops and then moves to the “Const pressure”...
11074 (1) Set point (2) Feedback value Example: suppose parameter 11002 Set point val of a pump pressure control is 10 bar, 11070 Const pressure thr is set to 5%, 11074 Const press offset is set to 4% and 11076 Fluid loss thr = 1% with 11078 Fluid loss thr time = 0.6 seconds This means that to move to the constant pressure condition the feedback must be more than 9.5 bar. We can consider 2 cases for restarting: Case 1: the liquid leakage causes the pressure to fall by 0.1 bar per second In this case the change is lower than the set threshold and to restart the drive the feedback must be less than 9.1...
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Menu Description Type FB BIT 11056 Feedback level time FLOAT 5.00 0.10 3600 This parameter defines the time for recognising the PID FB loss alarm. The alarm is generated when the PID error exceeds the level set in parameter 11054 Feedback level for longer than the set time. Example: suppose parameter 11002 Set point val of a pump pressure controller is 10 bar, 11054 Feedback level = 20% and 11056 Feedback level time = 5 seconds If the feedback remains below the 8 bar level (10 bar –...
PARAMETERS ON SELECTION LISTS, BUT NOT DISPLAYED ON KEYPAD Menu Description Type FB BIT 262 Motor speed nofilter INT16 16 This parameter indicates the unfiltered motor speed. Menu Description Type FB BIT 362 Drive overload trip This signal indicates that the drive is in the overload condition. In the default condition the alarm is not triggered as the relative action is set to Ignore.
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Menu Description Type FB BIT 956 Speed thr 1_2 mon To display the speed threshold status: if the motor speed is higher than the value set in parameter 950 Speed threshold 1 or lower than the value set in parameter 952 Speed threshold 2 this parameter assumes the value of If the motor speed is between the value of 950 Speed threshold 1 and that of 952 Speed threshold 2, this param- eter assumes the value of 1.
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STS_ALM_STOP STS_ALM_FSTOP STS_ALM_R_TO_NORMAL STS_READY_START STS_READY_FSTOP STS_ALM_NO_RESTART STS_FS_MAGN_START Menu Description Type FB BIT 1062 Drive OK This signal is active when the drive is in the “OK” condition and no alarms are present. Menu Description Type FB BIT 1064 Drive ready This signal is active when the drive reference is in the “Ready” to run condition. Menu Description Type...
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Menu Description Type FB BIT 3214 Motor overload trip This signal is active when the drive is in the motor overload alarm condition. Menu Description Type FB BIT 3262 Bres overload trip This signal is active when the drive is in the braking resistor overload alarm condition. Menu Description Type...
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1 VdcCtrl function enabled Menu Description Type FB BIT 4372 DS402 status word UINT16 16 65535 This parameter displays the status word according to the DS402 profile. For more information reference should be made to the fieldbus manual. Menu Description Type FB BIT 4708 Alm dig out mon 1 This signal is activated when the alarm configured in parameter 4700 alarm dig sel 1 is active.
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30 Not Used4 31 Not Used5 32 Not Used6 33 Plc1 fault 34 Plc2 fault 35 Plc3 fault 36 Plc4 fault 37 Plc5 fault 38 Plc6 fault 39 Plc7 fault 40 Plc8 fault Menu Description Type FB BIT 4780 Alarm PLC UINT16 This parameter displays the state of the alarms generated by the application written with the internal PLC Description...
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1 = not used 1 = not used 1 = not used 1 = not used 1 = not used Menu Description Type FB BIT 4842 Alarm hi state UINT32 32 This parameter displays the state of alarms 33...64 of the drive. Description 1 = PLC 1 fault active 1 = PLC 2 fault active...
C – SELECTION LISTS PAR Description Menu PAR Description Menu PAR Description Menu 3720 Pad 11 22.7.11 3718 Pad 10 22.7.10 3722 Pad 12 22.7.12 3720 Pad 11 22.7.11 L_ANOUT 3724 Pad 13 22.7.13 3722 Pad 12 22.7.12 3726 Pad 14 22.7.14 3724 Pad 13 22.7.13 6000 Null 0.0 (*)
PAR Description Menu PAR Description Menu PAR Description Menu L_MLTREF 3720 Pad 11 22.7.11 Ramp ref out mon 0.0 (*) 3722 Pad 12 22.7.12 Ramp setpoint 3724 Pad 13 22.7.13 Ramp out mon 0.0 (*) XXXX (4) 3726 Pad 14 22.7.14 Speed setpoint Multi ref out mon...
PAR Description Menu PAR Description Menu PAR Description Menu L_WDECOMP Multi ref 1 src (4) = 802 Multi reference 1 XXXX (6) 6000 Null 0.0 (*) 6002 One 0.0 (*) L_REF 4432 Word comp mon 23.5.17 4024 Fieldbus M->S1 mon 23.3.3 4034 Fieldbus M->S2 mon 23.3.7...
D – TROUBLESHOOTING - Alarms Note ! To reset alarms, see Quick start guide, paragraph 8.6.1. In the following table, the Code is visible only from serial line. Code Error message Sub-code Description shown on the display No alarm Condition: No alarm present Condition: DC link overvoltage alarm due to energy recovered from the motor. Overvoltage The voltage arriving at the drive power section is too high compared to the maximum threshold relating to the PAR 560 Mains voltage parameter setting.
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Code Error message Sub-code Description shown on the display Condition: Drive overload alarm. Drive overload The overload threshold of the accumulator of the I²t drive thermal image has been exceeded. Solution: Check that the size of the drive is suitable for the application. Condition: Motor overload alarm. Motor overload The current absorbed during operation is greater than that specified on the motor data plate.
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Code Error message Sub-code Description shown on the display XXXXH-X The XXXXH-X code indicates the reason for the error: make a note of this to discuss it with the service centre. Solution: If the alarm is the consequence of a change in the drive configuration (parameter setting, option installation, PLC application download) remove it.
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Cause: The firmware on the optional encoder card is incompatible with that on the regulation card. The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. Condition: an optional card has been removed with respect to the configuration present when the last Save parameters command was No opt card executed or there is a fault on the optional card or on the regulation card.
Cause: Firmware on option card incompatible with firmware on regulation card. 0x200 tibility When this has been signalled the information obtained from the encoder is not reliable. error Solution: Contact Gefran in order to update the firmware on the optional card. 148 ADV100 • Troubleshooting...
E – MESSAGES Note ! For more information see Quick start guide, chapter 8.7. Index Error message Sub-code Description shown on the display Condition: may occur during loading of the parameter database saved in flash normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
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Index Error message Sub-code Description shown on the display 0025H-37 The data saved on the keypad are not valid 0026H-38 Incompatible drive series 0027H-39 Incompatible software version 0028H-40 Incompatible drive size 0029H-41 Error during saving of parameters on the drive Solution: Load par failed Condition: during transfer of the parameters from the memory of the keypad to the drive Load par incomplete 0H-0 Communication error...
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Incorrect PLC key. PLC application not available. Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given firmware function. At this stage the Key expiring firmware function can still be used freely, but this time limit is about to expire.
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GEFRAN BENELUX GEFRAN FRANCE GEFRAN SIEI Electric Pte Ltd Lammerdries-Zuid, 14A 4, rue Jean Desparmet - BP 8237 Block B, Gr.Flr, No.155, Fu Te Xi Yi Road, B-2250 OLEN 69355 LYON Cedex 08 Wai Gao Qiao Trade Zone Ph. +32 (0) 14248181 Ph.
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