gefran SIEIDrive ADV200 Quick Start Up Manual, Specification And Installation

Field oriented vector ac drive

Hide thumbs Also See for SIEIDrive ADV200:

Quick start up manual (163 pages)

Table Of Contents

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

Quick Links

Download this manual

Field oriented

vector AC Drive

ADV200

Quick start up guide

......

Specification and installation

Table of Contents

Need help?

Do you have a question about the SIEIDrive ADV200 and is the answer not in the manual?

Questions and answers

Summary of Contents for gefran SIEIDrive ADV200

Page 1 Field oriented vector AC Drive ADV200 Quick start up guide ..Specification and installation...
Page 2: Information About This Manual
Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.
Page 3: Table Of Contents
Table of contents Information about this manual ..........2 1 - Safety Precautions ............... 6 1.1 Symbols used in the manual ................6 1.2 Safety precaution ....................7 1.3 General warnings .....................7 1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes .......................9 2 - Introduction to the product ..........
Page 4: Table Of Contents
6.3 Parameter modiﬁ cation ...................51 6.4 How to save parameters .................52 6.5 Conﬁ guration of the display ................53 6.5.1 Language selection ......................53 6.5.2 Selection of Easy / Export mode ..................53 6.5.3 Startup display .........................53 6.5.4 Back-lighting of the display ....................53 6.6 Alarms ......................54 6.6.1 Alarm reset ........................54 6.7 Messages .......................54...
Page 5: Table Of Contents
11.5 Installation of optional cards ...............162 11.5.1 SLOT / Encoder Card Management ................163 11.5.2 Procedure ........................164 11.5.3 Shielding of optional card connections.................165 Appendix 1 - Parallel connection (400 ... 1000kW sizes) ..166 A 1.1 Introduction ....................166 A 1.2 MS-SL interface cable wiring sizes 400...710 kW ........167 A 1.2 MS-SL interface cable wiring sizes 900...1000 kW ........168 A 1.4 Jumpers and Switches ................169 A 1.5 LEDs ......................169...
Page 6: Safety Precautions
1 - Safety Precautions 1.1 Symbols used in the manual Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death. Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne Warning! sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.
Page 7: Safety Precaution
Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran. 1.2 Safety precaution The following instructions are provided for your safety and as a means of prevent- ing damage to the product or components in the machines connected.
Page 8 dependent upon its proper handling,installation, operation and maintenance. Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efﬁ cacité du fonction- nement de cet appareil dépendent du bon accomplissement des opérations de manutention, d’installation, de fonctionnement et d’entretien.
Page 9 1.4 Instruction for compliance with UL Mark (UL require- ments), U.S. and Canadian electrical codes Short circuit ratings ADV200 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms (at 480 V +10% V max). The values of the “xxxx”...
Page 10: Introduction To The Product
2 - Introduction to the product The new inverter series “SIEIDrive ADV200” represents an innovative concept in drive technology, as a result of the constant technological research and of the ex- perience that the Gefran Group has acquired keeping a constant presence aside that of the major sector players.
Page 11: Drive Type Designation
2.1 Drive type designation The main technical characteristic of the drive are showed in the product code and in the nameplate. I.e. product code: Identification Nameplate Model designation (type) Serial number ADV 1040 - KBX - 4 - XX YY - SI Drive model Type : ADV1040 -KBX...
Page 12: Transport And Storage
3 - Transport and storage Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the inverter against physical shocks and vibration during transport and storage. Caution Also be sure to protect it against water (rainfall) and excessive temperatures.
Page 13: Permissible Environmental Conditions
Permissible Environmental Conditions Temperature storage ____________________ -25…+55°C (-13…+131°F), class 1K4 per EN50178 -20…+55°C (-4…+131°F), for devices with keypad transport ___________________ -25…+70°C (-13…+158°F), class 2K3 per EN50178 -20…+60°C (-4…+140°F), for devices with keypad Air humidity storage ____________________ 5% to 95 %, 1 g/m to 29 g/m (class 1K3 as per EN50178) transport ___________________ 95 % (3), 60 g/m...
Page 14: Mechanical Installation
4 - Mechanical installation The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive’s cooling ﬁ ns can rise to a temperature of 158° F (70°C). Caution Le drive doit être monté...
Page 15: Fastening Positions
4.2 Fastening positions 268 [10.55”] Fissaggio a muro Wall mounting 220 [8.66”] 187.6 [7.4”] 150 [5.91”] 156.2 [6.15”] 120 [4.72”] 126.2 [4.97”] 100 [3.94”] Taglia 4 Taglia 3 Taglia 2 Taglia 1 Size 4 Size 3 Size 2 Size 1 267 [10.51”] 135 [5.31”] 110 [4.33”]...
Page 16 [16.42”] 355.6 [140”] 177.8 [7.00”] Fissaggio a muro Wall mounting (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [0.26”] Taglia 7 Size 7 [0.26”] 17.45 [0.69”] Taglie 1-2-3 Taglia 4 Sizes 1-2-3 Size 4 [0.21”] [0.26”] 12.5 [0.26”] [0.49”] [0.21”] Taglia 5 Taglia 6...
Page 17 [16.42”] [16.42”] 355.6 355.6 [140”] [140”] 177.8 177.8 [7.00”] [7.00”] Fissaggio a muro Wall mounting 400 ... 710 kW (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [16.42”] [16.42”] [16.42”] 355.6 355.6 355.6 [140”] [140”] [140”] 177.8 177.8 177.8 [7.00”] [7.00”] [7.00”]...
Page 18 [0.26”] [0.26”] 17.45 [0.69”] Recommended screws for fastening ADV-72000-KXX-4-MS 04 -SI 400 kW ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 -SI 500kW ADV-72500-XXX-4-SL 12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer ADV-731500-KXX-4-MS 06 -SI 630kW ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 -SI 710kW ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 -SI...
Page 19: Wiring Procedure
5 - Wiring Procedure Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualiﬁ ed personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
Page 20 - the output cables are less than 50m (screened) or 100m (unscreened). RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker Note: The residual current operated circuit-breakers used must provide protection against direct-current components in the fault current and must be suitable for brieﬂ...
Page 21 une connexion directede l’entrée avec la sortie du convertisseur (Bypass). The electrical commissioning should only be carried out by qualiﬁ ed personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads.
Page 22: Power Section
5.1 Power section 5.1.1 Cable Cross Section Terminals: L1 - L2 - L3 - BR1 - BR2 - C - D - U - V - W Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min) Sizes (mm) (Nm) 1007 0,5 ...
Page 23 Bars: L1 - L2 - L3 - C - D - U - V - W Recommended cable cross-section Recommended Tightening torque Sizes stripping (min) AWG / kcmil (mm) (Nm) ADV-72000-KXX-4-MS 04 2 x 100 2 x AWG 4/0 / 75 (U,V,W=M12) (M10) (M12)
Page 24: Connection Of Shielding
5.1.2 Connection of shielding • Sizes 1...5 Fasten the metallic support (A), for shielding of the power section, in the two hous- ings (B) and secure with the two screws + washer provided (C). Fasten the shield of the cables to the omega sections (D). •...
Page 25: Emc Guide Line
For further information regarding electro-magnetic compatibility standards, according to Directive Note! 89/336/EEC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.
Page 26: Block Diagram Power Section
5.1.4 Block diagram power section ADV1007 ... ADV61320 PRECHARGE BR2 (*) BR1 (*) ADV71600 ... ADV73550 400 ... 710kW Input choke Input Output choke ADV- ...- MS.. (mandatory) fuse (mandatory) Input choke Output choke Input ADV- ...- SL.. (mandatory) (mandatory) fuse 900 ...
Page 27: Internal Emc Fi Lter (Standard)
Terminals BR1/BR2 are standard up to size ADV3220, optional in sizes ADV4300 ... 5550, larger sizes are not used. 5.1.5 Internal EMC ﬁ lter (standard) ADV200 series inverters are equipped with an internal EMI ﬁ lter able to guaran- tee the performance levels required by EN 61800-3 standard (according to 2nd environment, category C3) with a maximum of 20 meters of shielded motor cable (up to 50 metres for size 5 and above).
Page 28 400 ... 710 kW ADV-...-MS.. ADV-...-SL Mandatory Mandatory 3ph - 400 V / 460 50/60 Hz) 900 ... 1000 kW ADV-...-SL ADV-...-MS-.. ADV-...-SL Mandatory Mandatory Mandatory 3ph - 400 V / 500 50/60 Hz) Terminals BR1/BR2 are standard up to size ADV3220, optional in sizes ADV4300 ... 5550, larger sizes Note! are not used.
Page 29: Input Mains Choke (L1)
5.1.7 Input mains choke (L1) Sizes ADV1007 ... 61320: Integrated on DC-link. Sizes ADV71600 ... and above: external choke mandatory (for the recommended combination see chapter 11.1 Optional input chokes). 5.1.8 Motor connection ADV1007 ... ADV61320 L1 L2 L3 BR1 BR2 C 3 ph ADV71600 ...
Page 30: Braking Unit Connection (Optional)
900 ... 1000 kW ADV-...-SL ADV-...-MS.. ADV-...-SL Output choke Output choke Output choke or current-sharing or current-sharing or current-sharing choke (mandatory) choke (mandatory) choke (mandatory) 3 ph 5.1.9 Braking unit connection (optional) L1 L2 L3 BR1 BR2 C Braking resistor Terminals BR1/BR2 are standard up to size ADV3220, optional in sizes ADV4300 ...
Page 31 5.1.10 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side of several inverters INVERTER 1 INVERTER 2 INVERTER .. INVERTER 6 B y-... (MASTER) The inverters used have to be all the same size. The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has to be used.
Page 32: Dc Connection
5.1.11 DC connection In the case of DC power supply, insertion of an AC mains inductance on the power supply input of the power supply unit is compulsory (for the type of inductance, consult the manual of the power supply unit). Caution Regenerative converters must not be used to supply DC to the ADV200 drive, as this could damage the integrated EMI ﬁ...
Page 33 Sizes 1007 ... 61320 No connection is necessary: the drive’s internal power supply unit powers the fan (+24Vac). Terminals Sizes 1 x 230V / 50/60Hz, Mass 250V/10A contact (*) 2.4A (50Hz) - 3.3A (60Hz) 71600 ... 72500 Power the internal fan (max 600W) with a single-phase voltage on terminals U3/V3. Terminals Sizes 3 x 400V / 50Hz, 1,55Arms...
Page 34: Regulation Section
5.2 Regulation section 5.2.1 Removing the terminal cover When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible. Warning! 5.2.2 Cable Cross Section Maximum Cable Cross Section Recommended Tightening torque (min) stripping (min) Terminal strips (Regulation card) (AWG)
Page 35 Table 5.2.3.1: Regulation terminals Strip T2 (top) Terminal Designation Function COM Digital Common reference for digital output 2 (Relay 2) output 2 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 V - 30 V / 2A Analog output 1 Analog output 1.
Page 36: Switches, Jumpers And Led
+24V voltage, which is used to externally supply the regulation card has to be stabi- lized and with a maximum ±10% tolerance. The maximum absorption is 1A. It is not suitable to power supply the regulation card only through a unique rectiﬁ er and Caution capacitive ﬁ...
Page 37 +24 V To Expansion Cards +24 V Analog input 1 Analog output 1 Analog input 2 Analog output 2 +10V +24V Digital input E mon - 10V FR forward src FR reverse src Digital output 1 (Relay 1) Drive OK Multi ref sel 0 src Digital output 2 (Relay 2)
Page 38 +24V OUT +24V OUT +24V OUT Enable Enable Enable Dig.inp E Dig.inp E Dig.inp E FR forward src FR forward src FR forward src Dig.inp 1 Dig.inp 1 Dig.inp 1 FR reverse mon FR reverse mon FR reverse mon Dig.inp 2 Dig.inp 2 Dig.inp 2 Multi ref sel 0 src...
Page 39 5.2.5 Power supply unit regulation card (only for sizes ≥ 71600) Figure 1: Terminals location Terminals Function Voltage / Current Input of the precharge enable control (15 - 35V, 5 - 11mA) Output of the MLP static signal (low - active signal) (5 …...
Page 40 AC Mains frequency S6-1...4 S7-1...4 50 Hz (Default) OFF (50 Hz) OFF (50 Hz) 60 Hz ON (60 Hz) ON (60 Hz) Control description • OK RELAY The OK relay has a normally open contact which close at the end of the precharg- ing phase if no alarm condition is present (overtemperature, power supply on the regulation card ±15V).
Page 41: Braking
5.3 Braking There are various possible types of braking: Internal Braking Unit Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C.
Page 42: Encoder
5.4 Encoder The encoders may only be connected to the inverter when an EXP-...-ADV op- tional card is installed. For further details of the technical speciﬁ cations, refer to the EXP-...-ADV optional card manual. For instructions regarding fastening of the optional card, see paragraph 11.5 this manual.
Page 43 TxA/RxA TxB/RxB Reserved +5 V RS485 Figure 5.5.1.1: Serial connection (not insulated) A twin-pair consisting of two symmetrical conductors, spiral wound with a common shield plus the bonding connection cable, connected as shown in the ﬁ gure, must be used for connection. The transmission speed is 38.4 kBaud. For connection of the RS485 serial line to the PC, see the ﬁ...
Page 44: Drive / Rs485 Port Point-To-Point Connection (With Insulation)
• an optional USB/ RS232 adapter, code S5A20 (including the cable for USB connection) • shielded cable for the XS / PCI-COM (or PCI-485) connection, code 8S8F59, see ﬁ gure 5.5.1.1 . 5.5.2 Drive / RS485 port point-to-point connection (with insulation) To make the connection with galvanic isolation, the OPT-RS485-ADV optional card is required.
Page 45: Typical Connection Diagrams
5.6 Typical connection diagrams Stop Drive ok ON / Start Mains contactor EMERGENCY-OFF ON / OFF t = 1 s Start / Stop Figure 5.6.1: Auxiliary control circuits ADV200 • Quick start up guide - Specification and installation...
Page 46 Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR forward src + 10 V FR reverse src 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...
Page 47 Fig 5.6.3: Simpliﬁ ed diagram, Safe Torque Off function (ADV-...-SI models only) Instructions for connecting and commissioning the safety card are available in the EXP-SFTy-ADV manual (code 1S5F94) in the CD supplied with the drive or which you can download from www.gefran.com.. Caution...
Page 48: Use Of The Keypad
6 - Use of the keypad This chapter describes the keypad and methods of use for display and program- ming of inverter parameters. 6.1 Description LCD display led is lit 7 virtual leds line: ILim led is off 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD Four alphanumeric lines...
Page 49: Navigation
LED’s meaning: the LED is lit, when the drive operates with a positive torque the LED is lit, when the drive operates with a negative torque the LED is lit, when the drive is enabled The led is lit when the drive is in local mode and OFF when in remote mode.
Page 50: Scanning Of The Parameters
Description of the parameter. Depends on the type of parameter: ● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (ﬁ gure A). ● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (ﬁ...
Page 51: Parameter Modiﬁ Cation
This function permits access to any parameter entering only the software number of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys.
Page 52: How To Save Parameters
● LINK type parameter The parameter may assume the number of another parameter as value. ILim 0 5 . 0 4 PA R : 6 1 0 Ram ref 1 src Analo g in p ut 2 mon Value: 1550 ILim ILim ILim...
Page 53: Conﬁ Guration Of The Display
6.5 Conﬁ guration of the display 6.5.1 Language selection Menu 04 DRIVE CONFIG, parameter 04.15 Language select, PAR: 578, default=English. Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese. ILim ILim ILim 0 4 .
Page 54: Alarms
Menu 04 DRIVE CONFIG, parameter 04.14 Display backlight, PAR : 576. Sets lighting of the display the light of the display remains always on. (default) the light switches off after approx. 3 minutes from pressing of the last key. 6.6 Alarms The alarms page is displayed automatically when an alarm occurs.
Page 55: Saving And Recovery Of New Parameter Settings
sequence, starting from the most recent. ILim Message Load default Code: 0001H-1 Press ESC to exit MESSAGE : identiﬁ es a message. xx indicate show many messages are enqueued. The queue may contain a maximum of 10 messages and the message with the highest number is the most recent.
Page 56: Load Parameters From Keypad
is displayed for a few seconds with subsequent return to the initial page. If an error occurs during transfer, the following message is displayed: ILim Message Save par failed Code: Press ESC to exit The code XX indicates the type of error, see paragraph 9.2.
Page 57: Commissioning Via Keypad (Startup Wizard)
7 - Commissioning via keypad (STARTUP WIZARD) Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualiﬁ ed personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
Page 58 According to the EEC standards the ADV and accessories must be used only after checking that the machine has been produced using those safety devices required by the 89/392/EEC set of rules, as far as the machine industry is concerned. These stand- ards do not apply in the Americas, but may need to be considered in equipment being shipped to Europe.
Page 59 voir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section 10.6 Fire and Explosion Hazard: Fires or explosions might result from mounting Drives in hazardous areas such as loca- tions where ﬂ ammable or combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with motors suitable for use in these locations.
Page 60 autres pour éviter le couplage des perturbations. No dielectric tests should be carried out on parts of the drive. A suitable measuring instrument (internal resistance of at least 10 kΩ/V) should be used for measuring the signal voltages. Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du convertisseurs. Pour mesurer lestensions, des signaux, il faut utiliser des instruments de mesure appropriés (résis- tance interne minimale 10kΩ/V).
Page 61: Startup Wizard
7.1 Startup Wizard Introduction The ADV200 can operate with regulation modes : Voltage/Frequency (V/f) , Sen- sorless (open loop) and ﬁ eld-oriented control (closed loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f. Start-up in one mode is valid also for the other regulation modes. The startup wizard is a guided procedure used for quick start-up of the drive that helps to set the main parameters.
Page 62 Step 1 - Connections Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 BR1 BR2 C 3 ph (3ph - 400 V / 460 V 50/60 Hz) Connection of the drive enabling contact R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3 Enable...
Page 63 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ). Motor & Co. IEC 34-1 / VDE 0530 Type: ABCDE Motor: 3 phase 12345-91 50 Hz...
Page 64 f = motor rated frequency (menu 16 MOTOR DATA par. 2006) nN = motor rated speed (menu 16 MOTOR DATA par. 2004) Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power kW = 0.736 x motor power Hp value.
Page 65 At the end of the self-tuning procedure there is a request to open the Enable contact (terminals Note ! 7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed. The calculated parameters are saved in a RAM memory to enable the drive to perform the neces- sary calculations.
Page 66 Step 4 - Setting the maximum speed reference value (Set max speed) This step is used to deﬁ ne the maximum motor speed value that can be reached with each single reference signal (analog or digital). ILim ILim ILim ILim STARTUP WIZARD S E Q .
Page 67 Step 7 - Speed tests In this step the basic settings in order to perform a functional test of the drive- motor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The preset regulation mode is V/f.
Page 68 1042) contact (terminals S3 – 8) and close the FR reverse src (PAR 1044) contact (terminals S3 – 9). The motor will start the deceleration ramp until reaching the zero speed, after which it will reverse the direction of rotation and move to the set speed with the acceleration ramp.
Page 69: First Customized Start-Up
7.2 First customized start-up In this section a startup test is performed, using a standard conﬁ guration, to check drive functioning and command connections. A programming sequence has to be run to achieve a ﬁ rst simple customisation in order to be able to set the drive for the requested application. The main sections to be used, depending on the desired conﬁ...
Page 70 Dig ramp ref 1 parameter (05 - REFERENCES menu, PAR: 600) to set a digital speed inside the drive. Multi ref out mon parameter (07 - MULTI REFERENCE menu, PAR: 852) to select the digital speeds using the digital inputs of the drive. Mpot output mon parameter (08 - MOTOPOTENTIOMETER menu, PAR: 894) to use the internal motor potentiometer of the drive.
Page 71 menu, PAR: 884) and Mpot down src parameter (PAR: 886) parameters respec- tively to increase and decrease the reference using selection list L_DIGSEL2. Set the motor potentiometer ramps using Mpot acceleration (PAR: 872) and Mpot deceleration parameters (PAR: 874). • Jog Finally, for Jog mode, select the control terminal in the Jog cmd + src parameter (09 - JOG FUNCTION menu, PAR: 916), using a signal from selection list L_DIG- SEL2.
Page 72 The signal available on analog output 1 is ± 10V, while the analog output 2 signal can be selected using the Analog out 2 type parameter (PAR: 1848) between: 0-20mA 4-20mA ± 10V The analog output signal can be adjusted using Analog out 1 scale (PAR: 1808) and Analog out 2 scale parameters (PAR:1810).
Page 73: Programming
7.3 Programming 7.3.1 Menu display modes The programming menu can be displayed in two modes, which can be selected using the Access mode parameter (04 - DRIVE CONFIG menu), see chapter 6.5.2: • Easy (default) only the main parameters are displayed. •...
Page 74: Variable Interconnections Mode
7.3.3 Variable interconnections mode The source (src) allows the desired control signal to be assigned to the function block input. This operation is performed by using speciﬁ c selection lists. Possible control signal sources: 1 – Physical terminal The analog and digital signals come from the terminal strip of the regulation card and/or from those of the expansion cards.
Page 75: Multiple Destination
* -1 Analog input 1 Block Terminal input Analog input 1 mon * +1 An inp 1 alt value An inp 1 sign src Null Null An inp 1 alt sel src Ramp Setpoint Block Ramp ref 1 src Ramp ref 1 mon Ramp ref invert src Null The diagrams above illustrate the internal processing philosophy of the single...
Page 76 ILim 12.09 PA R : 1 1 5 6 Digital input 3 dest >> Multi ramp sel 0 src Value: 722 [1] If there is a number, press the key to display the next source applied to the se- lected input. ILim 12.09 PA R :...
Page 77: Parameters List
8 - Parameters list 8.1 Legend            Menu Description Type FB BIT ( Level 1 menu ) 1 - MONITOR Output current FLOAT 16/32 0.0 Output voltage FLOAT 16/32 0.0 ( Level 2 menu ) 22.1 - FUNCTIONS/SPEED RATIO 22.1.1...
Page 78 Menu Description Type FB BIT 8.2 Parameters list paragraph 6.5.2. Note ! 1 - MONITOR Output current FLOAT 16/32 0.0 Output voltage FLOAT 16/32 0.0 Output frequency FLOAT 16/32 0 Output power FLOAT 16/32 0.0 Ramp setpoint INT16 16/32 0 Speed setpoint INT16 16/32 0...
Page 79 Menu Description Type FB BIT 71600 (380V..480V) 72000 (380V..480V) 72500 (380V..480V) 73150 (380V..480V) 73550 (380V..480V) 400.0 kW (380V..480V) 500.0 kW (380V..480V) 630.0 kW (380V..480V) 710.0 kW (380V..480V) 900.0 kW (380V..480V) 1000.0 kW (380V..480V) 5750 (690V) 5900 (690V) 61100 (690V) 61320 (690V) 71600 (690V)
Page 80 Menu Description Type FB BIT Enc 3 Enc 4 1032 Enc 5 2056 Enc 7 Can/Dnet Profibus Unknown 2.15 Slot2 card type ENUM None None I/O 1 1793 I/O 2 2305 I/O 3 3329 I/O 4 1544 Enc 1 1800 Enc 2 Enc 3 Enc 4...
Page 81 Menu Description Type FB BIT Access mode ENUM Easy Easy Expert Control mode select ENUM Ramp ERWZ F_S Torque Speed Ramp Application select ENUM None ERWZ FVS None Application 1 Application 2 Mains voltage ENUM 400 V SIZE SIZE ERWZS FVS None 230 V 380 V...
Page 82 Menu Description Type FB BIT Deutsch Spanish Polish Romanian Russian Turkish Portuguese 4.18 Load default 4.19 Save par to keypad 4.20 Load par from keypad 4.21 Keypad memory select UINT16 5 - REFERENCES Dig ramp ref 1 INT16 16/32 0 CALCI CALCI Dig ramp ref 2...
Page 83 Menu Description Type FB BIT Ramp type ENUM Linear ERWZ FVS Linear S-Shape Bypass 6.10 Multi ramp sel 0 src LINK 6000 16384 L_DIGSEL2 6.11 Multi ramp sel 1 src LINK 6000 16384 L_DIGSEL2 6.12 Multi ramp sel mon UINT16 6.13 Accel jerk time 0 FLOAT...
Page 84 Menu Description Type FB BIT 7.23 Multi ref sel mon UINT16 7.24 Multi ref out mon INT16 16/32 0 8 - MOTORPOTENTIOMETER Mpot setpoint INT16 16/32 0 CALCI CALCI Mpot acceleration FLOAT 0.01 1000.0 Mpot deceleration FLOAT 0.01 1000.0 Mpot top lim INT16 1500 CALCI...
Page 85 Menu Description Type FB BIT 10.2 Reference 0 delay UINT16 10000 10.3 Speed 0 thr INT16 CALCI 10.4 Speed 0 delay UINT16 10000 10.5 Speed threshold 1 INT16 CALCI CALCI 10.6 Speed threshold 2 INT16 CALCI CALCI 10.7 Speed threshold dly UINT16 50000 10.8...
Page 86 Menu Description Type FB BIT L_DIGSEL2 11.18 1044 FR reverse src LINK 1114 16384 L_DIGSEL2 11.19 1046 FR *stop src LINK 6000 16384 L_DIGSEL2 11.20 1048 FR start mon 11.21 1050 FR reverse mon 11.22 1052 FR cmd mon UINT16 12 - DIGITAL INPUTS 12.1 1132...
Page 87 Menu Description Type FB BIT L_DIGSEL1 13.11 1414 Dig output 3X src LINK 6000 16384 L_DIGSEL1 13.12 1416 Dig output 4X src LINK 6000 16384 L_DIGSEL1 13.13 1418 Dig output 5X src LINK 6000 16384 L_DIGSEL1 13.14 1420 Dig output 6X src LINK 6000 16384...
Page 88 Menu Description Type FB BIT 14.24 1564 Analog inp 2 bottom INT16 -16384 -32768 +32767 ERW 14.25 1566 Analog inp 2 offset INT16 -32768 +32767 ERW 14.26 1568 Analog inp 2 gain FLOAT -10.0 10.0 14.27 1570 Analog inp 2 thr INT16 -16384 16383 14.28...
Page 89 Menu Description Type FB BIT 15.8 1826 An out 2 absolute ENUM Disable Disable Enable 15.9 1832 Analog out 1 min INT16 -16384 -32768 +32767 ERW 15.10 1834 Analog out 1 max INT16 16384 -32768 +32767 ERW 15.11 1840 Analog out 2 min INT16 -16384 -32768 +32767 ERW...
Page 90 Menu Description Type FB BIT 16.14 2050 Measured Rs FLOAT CALCF 0.001 200.0 ERWS FVS 16.15 2052 Measured DTL FLOAT 100.0 ERWS FVS 16.16 2054 Measured DTS FLOAT 100.0 ERWS FVS 16.17 2056 Measured Lsig FLOAT CALCF 200.0 ERWS FVS 16.18 2058 Measured ImN...
Page 91 Menu Description Type FB BIT No division Divide 2 Divide 4 Divide 8 17.17 5110 Encoder2signal check ENUM Check A-B ERVZ Check disabled Check A-B Check A-B-Z Check A-B-SE 17.18 5130 Encoder 2 direction ENUM Non invertita 0 ERVZ Not inverted Inverted 17.19 5132...
Page 92 Menu Description Type FB BIT 19.1 2250 Current reg P gain FLOAT CALCF ERWS F_S 19.2 2252 Current reg I time FLOAT CALCF 0.01 10000.0 ERWS F_S 19.3 2260 Flux reg P gain A/Wb FLOAT CALCF ERWS F__ 19.4 2262 Flux reg I time FLOAT CALCF...
Page 93 Menu Description Type FB BIT 21.3 2404 Voltage torque boost ENUM Disable ERWZ V Disable Enable 21.4 2406 Vf voltage FLOAT CALCF 10.0 690.0 ERWZS V 21.5 2408 Vf frequency FLOAT CALCF 10.0 2000.0 ERWZS V 21.6 2410 Vf voltage 1 FLOAT CALCF CALCF CALCF...
Page 94 Menu Description Type FB BIT 22.4 - FUNCTIONS/DC BRAKING 22.4.1 3150 DC braking cmd src LINK 6000 16384 L_DIGSEL2 22.4.2 3152 DC brake mode ENUM At Stop On Command OnCmd & AtStop 22.4.3 3154 DC brake delay FLOAT 0.01 30.0 22.4.4 3156 DC brake duration...
Page 95 Menu Description Type FB BIT Enable 22.9.2 3402 Powerloss accel time FLOAT 10.0 0.01 100.0 22.9.3 3404 Powerloss decel time FLOAT 0.01 100.0 22.9.4 3410 Powerloss Vdcref FLOAT CALCF CALCF ERWZS FV_ 22.9.5 3420 Powerloss P gain FLOAT CALCF 100.000 ERWS F__ 22.9.6 3422 Powerloss I time...
Page 96 Menu Description Type FB BIT Enable 22.12.2 3470 Vdc control P gain FLOAT CALCF 100.000 ERWS FVS 22.12.3 3472 Vdc control I time FLOAT CALCF 1000.0 ERWS FVS 22.13 - FUNCTIONS/BRAKE CONTROL 22.13.1 3170 Brake control funct ENUM Disable ERWZ FVS Disable Enable 22.13.2 3172...
Page 97 Menu Description Type FB BIT 23.2.3 4006 Fieldbus address INT16 23.2.4 4010 Fieldbus M->S enable ENUM Enable ERWZ FVS Disable Enable 23.2.5 4012 Fieldbus alarm mode INT32 ERWZ FVS 23.2.6 4014 Fieldbus state ENUM Stop Stop PreOperational Operational Error WaitPRM WaitCFG DataExchange DPError...
Page 98 Menu Description Type FB BIT Par 32 23.3.7 4034 Fieldbus M->S2 mon INT32 23.3.8 4036 Fieldbus M->S2 div FLOAT 1000.0 23.3.9 4040 Fieldbus M->S3 ipa FBM2SIPA 20000 23.3.10 4042 Fieldbus M->S3 sys ENUM Not assigned 0 Not assigned Count 16 Count 32 Fill 16 Fill 32...
Page 99 Menu Description Type FB BIT Fill 32 Mdplc 16 Mdplc 32 Eu float Par 16 Par 32 23.3.23 4074 Fieldbus M->S6 mon INT32 23.3.24 4076 Fieldbus M->S6 div FLOAT 1000.0 23.3.25 4080 Fieldbus M->S7 ipa FBM2SIPA 20000 23.3.26 4082 Fieldbus M->S7 sys ENUM Not assigned 0 Not assigned...
Page 100 Menu Description Type FB BIT 23.3.37 4110 Fieldbus M->S10 ipa FBM2SIPA 20000 23.3.38 4112 Fieldbus M->S10 sys ENUM Not assigned 0 Not assigned Count 16 Count 32 Fill 16 Fill 32 Mdplc 16 Mdplc 32 Eu float Par 16 Par 32 23.3.39 4114 Fieldbus M->S10 mon INT32...
Page 101 Menu Description Type FB BIT Eu float Par 16 Par 32 23.3.51 4144 Fieldbus M->S13 mon INT32 23.3.52 4146 Fieldbus M->S13 div FLOAT 1000.0 23.3.53 4150 Fieldbus M->S14 ipa FBM2SIPA 20000 23.3.54 4156 Fieldbus M->S14 div FLOAT 1000.0 23.3.55 4152 Fieldbus M->S14 sys ENUM Not assigned 0...
Page 102 Menu Description Type FB BIT 23.4.2 4182 Fieldbus S->M1 sys ENUM Not assigned 0 Not assigned Count 16 Count 32 Fill 16 Fill 32 Mdplc 16 Mdplc 32 Eu float Par 16 Par 32 23.4.3 4184 Dig Fieldbus S->M1 INT32 23.4.4 4186 Fieldbus S->M1 mul...
Page 103 Menu Description Type FB BIT Eu float Par 16 Par 32 23.4.15 4214 Dig Fieldbus S->M4 INT32 23.4.16 4216 Fieldbus S->M4 mul FLOAT 1000.0 23.4.17 4220 Fieldbus S->M5 ipa FBS2MIPA 20000 23.4.18 4222 Fieldbus S->M5 sys ENUM Not assigned 0 Not assigned Count 16 Count 32...
Page 104 Menu Description Type FB BIT Count 32 Fill 16 Fill 32 Mdplc 16 Mdplc 32 Eu float Par 16 Par 32 23.4.31 4254 Dig Fieldbus S->M8 INT32 23.4.32 4256 Fieldbus S->M8 mul FLOAT 1000.0 23.4.33 4260 Fieldbus S->M9 ipa FBS2MIPA 20000 23.4.34 4262 Fieldbus S->M9 sys...
Page 105 Menu Description Type FB BIT 23.4.43 4284 Dig Fieldbus S->M11 INT32 23.4.44 4286 Fieldbus S->M11 mul FLOAT 1000.0 23.4.45 4290 Fieldbus S->M12 ipa FBS2MIPA 20000 23.4.46 4292 Fieldbus S->M12 sys ENUM Not assigned 0 Not assigned Count 16 Count 32 Fill 16 Fill 32 Mdplc 16...
Page 106 Menu Description Type FB BIT Mdplc 16 Mdplc 32 Eu float Par 16 Par 32 23.4.59 4324 Dig Fieldbus S->M15 INT32 23.4.60 4326 Fieldbus S->M15 mul FLOAT 1000.0 23.4.61 4330 Fieldbus S->M16 ipa FBS2MIPA 20000 23.4.62 4332 Fieldbus S->M16 sys ENUM Not assigned 0 Not assigned...
Page 107 Menu Description Type FB BIT L_DIGSEL1 23.5.16 4430 Word bit15 src LINK 6000 16384 L_DIGSEL1 23.5.17 4432 Word comp mon UINT32 16 23.6 - COMMUNICATION/WORD DECOMP 23.6.1 4450 Dig word decomp UINT32 16 23.6.2 4452 Word decomp src LINK 4450 16384 L_WDECOMP 23.6.3...
Page 108 Menu Description Type FB BIT 24.11 4528 MotorOT holdoff UINT16 1000 30000 24.12 4540 Overspeed threshold INT32 CALCI CALCI 24.13 4542 Overspeed activity ENUM Disable Ignore Warning Disable Stop Fast stop 24.14 4544 Overspeed holdoff UINT16 5000 24.15 4550 SpdRefLoss threshold INT16 CALCI 24.16...
Page 109 Menu Description Type FB BIT Disable Enable 24.28 4604 InAir restart time UINT16 1000 30000 24.29 4606 InAir holdoff UINT16 10000 30000 24.30 4610 Desat restart ENUM Disabilita Disabilita Abilita 24.31 4612 Desat restart time UINT16 2000 1000 10000 24.32 4620 IOverC restart ENUM...
Page 110 Menu Description Type FB BIT Motor overload Bres overload Phaseloss Opt Bus fault Opt 1 IO fault Opt 2 IO fault Opt Enc fault External fault Speed fbk loss Overspeed Speed ref loss Emg stop alarm Power down Not Used1 Not Used2 Not Used3 Not Used4...
Page 111 Menu Description Type FB BIT Power down Not Used1 Not Used2 Not Used3 Not Used4 Not Used5 Not Used6 Plc1 fault Plc2 fault Plc3 fault Plc4 fault Plc5 fault Plc6 fault Plc7 fault Plc8 fault 24.47 4704 Alarm dig sel 3 ENUM No alarm No alarm...
Page 112 Menu Description Type FB BIT Plc6 fault Plc7 fault Plc8 fault 24.48 4706 Alarm dig sel 4 ENUM No alarm No alarm Overvoltage Undervoltage Ground fault Overcurrent Desaturation MultiUndervolt MultiOvercurr MultiDesat Heatsink OT HeatsinkS OTUT Intakeair OT Motor OT Drive overload Motor overload Bres overload Phaseloss...
Page 113 Menu Description Type FB BIT 27 - SERVICE 27.1 - SERVICE/TEST GENERATOR 27.1.01 5000 Test gen dest ENUM ERWZ FVS Ramp ref 1 Speed ref 1 Torque ref 1 Current ref 27.1.2 5002 Test gen level high perc INT16 -200 27.1.3 5004 Test gen level low...
Page 114: Parameters Not Present In The Menu
Menu Description Type FB BIT 8.3 Parameters not present in the menu Menu Description Type FB BIT Motor speed nofilter INT16 Drive overload trip Drive overload 80 Ramp ref out mon INT16 Ramp out mon INT16 Ramp acc state Ramp dec state Ref is 0 Ref is 0 delay Speed is 0...
Page 115 Menu Description Type FB BIT 4712 Alm dig out mon 3 4714 Alm dig out mon 4 4770 First alarm UINT32 16 4780 Alarm PLC UINT16 4840 Alarm lo state UINT32 32 4842 Alarm hi state UINT32 32 6000 Null UINT32 32 6002 UINT32 32...
Page 116: Selection Lists
8.4 Selection lists PAR Description Menu PAR Description Menu PAR Description Menu L_ANOUT 3720 Pad 11 22.11.11 3716 Pad 9 22.11.9 3722 Pad 12 22.11.12 3718 Pad 10 22.11.10 3724 Pad 13 22.11.13 3720 Pad 11 22.11.11 6000 Null 0.0 (*) 3726 Pad 14 22.11.14 3722 Pad 12...
Page 117 PAR Description Menu PAR Description Menu PAR Description Menu 1050 FR reverse mon 11.21 4462 Bit4 decomp mon 23.6.7 1024 Enable cmd mon 11.13 4454 Bit0 decomp mon 23.6.3 4464 Bit5 decomp mon 23.6.8 1026 Start cmd mon 11.14 4456 Bit1 decomp mon 23.6.4 4466 Bit6 decomp mon 23.6.9...
Page 118 PAR Description Menu PAR Description Menu PAR Description Menu Ramp setpoint 3718 Pad 10 22.11.10 5008 Test gen out 27.1.5 Ramp out mon 0.0 (*) 3720 Pad 11 22.11.11 Speed setpoint 3722 Pad 12 22.11.12 L_MLTREF Motor speed 3724 Pad 13 22.11.13 Motor speed noﬁ...
Page 119 PAR Description Menu PAR Description Menu PAR Description Menu 832 Multi ref 0 src 4124 Fieldbus M->S11 mon 23.3.43 5008 Test gen out 27.1.5 (4) = 800 Multi reference 0 4134 Fieldbus M->S12 mon 23.3.47 4144 Fieldbus M->S13 mon 23.3.51 L_SCOPE 834 Multi ref 1 src 4154 Fieldbus M->S14 mon...
Page 120 PAR Description Menu PAR Description Menu PAR Description Menu XXXX (6) 6000 Null 0.0 (*) 6002 One 0.0 (*) 4432 Word comp mon 23.5.17 4024 Fieldbus M->S1 mon 23.3.3 4034 Fieldbus M->S2 mon 23.3.7 4044 Fieldbus M->S3 mon 23.3.11 4054 Fieldbus M->S4 mon 23.3.15 4064 Fieldbus M->S5 mon 23.3.19...
Page 121: Troubleshooting
9 - Troubleshooting 9.1 Alarms To reset alarms, see paragraph 6.6.1. Note ! In the following table, the Code is visible only from serial line. Code Error message shown Sub-code Description on the display No alarm Condition: No alarm present Condition: DC link overvoltage alarm due to energy recovered from the motor.
Page 122 Heatsink OT Condition: Heatsink temperature too high alarm Solution: - Verify the correct operation of the cooling fan. - Check that the heatsinks are not clogged Condition: Heatsink temperature too high or too low alarm The temperature has exceeded the upper or lower limit set for the linear temperature trans- HeatsinkS OTUT ducer.
Page 123 Opt Enc fault Condition: Error in the communication between Regulation and Encoder feedback card. Solution: Check that it has been inserted correctly , see chapter 11.5. Condition: External alarm present. External fault A digital input has been programmed as an external alarm, but the +24V voltage is not avail- able on the terminal.
Page 124 Condition: may occur during functioning when the watchdog protection of the micro is acti- vated; the alarm is inserted in the alarm list and alarm log. After this alarm: Watchdog - the drive automatically runs a reset - motor control is not available. XXXXH-X The XXXXH-X code indicates the reason for the error: take note for examination with the service centre.
Page 125 Cause: The firmware on the optional encoder card is incompatible with that on the regulation card. The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. ADV200 • Quick start up guide - Specification and installation...
Page 126 Condition: this may occur when powering the drive if an expansion card has been removed or replaced or the incorrect enable key is inserted for a given firmware function. 0064H- Card removed from slot 1. 0014H- Card removed from slot 2 0003H-3 Card removed from slot 3 0078H-...
Page 127: Speed Fbk Loss Alarm According To The Type Of Feedback
9.2.1 Speed fbk loss alarm according to the type of feedback For the correct interpretation of the cause of the alarm trigger, it is necessary to transform the hex Note ! code indicated in parameter 15.13 SpdFbkLoss code, PAR 2172 , in the corresponding binary and verify in the encoder table that the active bits and related description are used.
Page 128 Value Name Description Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp. 0x10 MOD_ABS Cause: voltage level not correct or disturbance on signals of absolute SinCos channels. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
Page 129 Value Name Description Cause: Encoder has detected malfunction and signals this to the drive via bit DT1. Bits 16..31 0x80 DT1_ERR contain the type of malfunction detected by the encoder. Solution: See the encoder manufacturer's technical guide. 16.31 Light source Failure (1) Signal amplitude Erroneous (1)
Page 130 Cause: Firmware on option card incompatible with firmware on regulation card. 0x200 error When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact Gefran in order to update the firmware on the optional card. ADV200 • Quick start up guide - Specification and installation...
Page 131: Messages
9.2 Messages For more information see chapter 6.7. Note ! Index Error message shown Sub-code Description on the display Condition: may occur during loading of the parameter database saved in flash normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
Page 132 Index Error message shown Sub-code Description on the display The motor is not connected Solution: Connect the motor While running self-tuning the ESC key was pressed or the enable contact was opened or an alarm occurred. The Autotune command was sent with the drive in the alarm condition Solution: Eliminate the reason for the alarm, remove the reason for the opening of the enable contact, reset alarms.
Page 133 Index Error message shown Sub-code Description on the display 0027H-39 Incompatible software version. All the parameters present in the memory of the keypad have been transferred to the drive. The set of parameters transferred refers to a drive with a different firmware version;...
Page 134 0001H-1 Incorrect PLC key. PLC application not available. Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given Key expiring firmware function.
Page 135 Index Error message shown Sub-code Description on the display 0003H-3 Card removed from slot 3 0078H-120 Card removed from slot 1 and from slot 2 0067H-103 Card removed from slot 1 and from slot 3 0017H-23 Card removed from slot 2 and from slot 3 007BH-123 Card removed from slot 1, from slot 2 and from slot 3 Solution: Check the hardware configuration, then press ESC.
Page 136: Speciﬁ Cation
10 - Speciﬁ cation 10.1 Environmental Conditions Installation location __________________Pollution degree 2 or lower (free from direct sunligth, vi- bration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environment) Installation altitude __________________Max 2000m (6562 feet) above sea level;. Mechanical conditions for installation ___Vibrational stress: EN 60721-3-3 Class 3M1 Operating temperature ______________-10…+40°C (32°…104°F) Operating temperature (1) ____________+40 ...
Page 137: Speed Control Limits
10.3.3 Speed control limits Speed range (*) _____________________± 32000 rpm Speed format (*) _____________________32 bit Frequency range _____________________± 2000 Hz Max frequency ______________________FVCL: 300Hz, FVOL : 150 Hz, VF : 500 Hz (fsw ≥ 4kHz) FVCL: 200Hz, FVOL : 150 Hz, VF : 200 Hz (fsw = 2kHz) Min frequency _______________________FVCL: 0Hz, FVOL : 0.5 Hz, VF : 1 Hz (*) referred to Full scale speed, PAR:680.
Page 138: Input Electrical Data
10.4 Input electrical data AC Input voltage, U _________________3 ph 380 V -15% ... 500 V +5%, AC Input frequency ___________________50/60 Hz, ± 2% Overvoltage threshold _________________820 V Undervoltage threshold ________________380 V Choke _____________________________integrated (DC) Total harmonic distortion (THD) _________40% Light duty, 50% Heavy duty (at nominal current) Sizes AC Input current for continuous service Heavy duty...
Page 139: Output Electrical Data
10.5 Output electrical data U2 Max output voltage ________________0,94 x U =AC Input voltage) f2 Max output frequency _______________500 Hz (Sizes 1007 ... 72000) , 200 Hz (≥ Size 72500) Braking IGBT Unit ____________________Standard internal (with external resistor); braking torque 150 % MAX Sizes Inverter Output mot (Recommended motor output, f...
Page 140 Sizes Rated output current Derating factor = default) Switching frequency =400Vac =460Vac Default Higher (@ 8 kHz) Heavy Light Heavy Light duty duty duty duty 1007 10, 12 1015 10, 12 1022 6, 8, 10, 12 1030 6, 8, 10, 12 1040 11.7 6, 8, 10, 12...
Page 141 Sizes Overload Heavy duty overload Light duty overload 150 % x I ( 1’ each 5‘ ) 180 % x I ( each 0,5’‘ ) 110 % x I ( 1’ each 5‘ ) 1007 3.75 1015 1022 10.4 1030 11.4 13.7 10.5...
Page 142: Derating Values For Switching Frequency
10.5.1 Derating values for switching frequency Sizes Heavy duty - Costant torque (A) 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 1007 1015 1022 1030 1040 4.75 2055 11.1 2075 16.5 16.5 14.0 11.6 8.25 2110 19.6 16.1 13.8...
Page 143: Overload For Output Frequency
10.5.2 Overload for output frequency Size Heavy duty Light duty K1 HD [%] K2 HD [Hz] K1 LD [%] K2 LD [Hz] 1007 1015 1022 1030 1040 2055 16,5 2075 16,5 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320...
Page 144: Voltage Level Of The Inverter For Safe Operations
Figure 10.5.2.1: HD Overload f [Hz] _ _ Islow, ..Ifast; __ I Figure 10.5.2.2: LD Overload f [Hz] _ _ Islow, __ I 10.6 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADV200 drive is disabled from the mains and that in which an operator can operate on internal parts of the drive, without the danger of electric shock, is 5 minutes.
Page 145: Cooling
10.7 Cooling All the Drives have internal fans. Airflow of fan Dissipated power Sizes Heatsink (m Internal (m 1007 1015 1022 1030 1040 2055 2075 56 x 2 2110 56 x 2 3150 80 x 2 3185 80 x 2 3220 80 x 2 4300...
Page 146: Weight And Dimensions
10.8 Weight and dimensions Sizes Weight (kg) Weight (lbs) 1007 ... 1040 12.8 2055 ... 2110 10.2 22.5 3150 ... 3185 16.4 36.2 3220 48.5 4300 ... 4450 70.6 5550 ... 5900 132.3 61100 ... 61320 198.4 71600 ... 72000 286,6 72500 308,7...
Page 147 150 mm (5.91”) 120 [4.72”] 110 mm (4.33”) Figure 10.8.2: Size 2 dimensions 180 mm (7.09”) 150 [5.91”] 135 mm (5.31”) Figure 10.8.3: Size 3 dimensions ADV200 • Quick start up guide - Specification and installation...
Page 148 268 [10.55”] Figure 10.8.4: Size 4 dimensions 311 [12.24”] 220 [8.66”] 265 [10.43”] 279 [10.98”] Figure 10.8.5: Size 5 dimensions ADV200 • Quick start up guide - Specification and installation...
Page 149 422 [16.61”] 350 [13.78”] 175 [6.89”] Figure 10.8.6: Size 6 dimensions 355.6 (16.4) (14.0) 177.8 Vista senza protezioni (*) Protezione in policarbonato trasparente View without protections (*) Protective trasparent policarbonate (19.1) Figure 10.8.7: Size 7 dimensions ADV200 • Quick start up guide - Specification and installation...
Page 150 [33.0] Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate (Optional BARS KIT) [19.1] 177.8 177.8 Figure 10.8.8: Sizes 400 ... 710 kW dimensions ADV200 • Quick start up guide - Specification and installation...
Page 151 1257 [49.49] (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (Optional BARS KIT) [19.1] 177.8 Figure 10.8.9: Sizes 900 - 1000 kW dimensions ADV200 • Quick start up guide - Specification and installation...
Page 152: Options
11 - Options 11.1 Optional external fuses 11.1.1 AC input side fuses (F1) The inverter must be fused on the AC Input side. Use fast fuses only. F1 - AC input side fuses DC link EUROPE AMERICA Sizes capacitors life time [h] Type Code Type...
Page 153: Fuses Of The Power Section Dc Input Side (F2)
11.1.2 Fuses of the power section DC input side (F2) Use the following fuses when a Line Regen converter is used (for more details refer to the converter instruction manual): F2 - External fuses for DC input side EUROPE AMERICA Sizes Type Code...
Page 154: Choke
Use of mains chokes with an impedance of at least 3% is recommended. The table below shows the minimum inductance values and current ratings with the codes proposed by Gefran. In case of a Master and Slave connection (400 to 1000 kW devices) the use of...
Page 155 When the drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop Note ! of approx. 2% of the output voltage. Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...
Page 156 S7FFI1 ADV-735500-KXX-4-MS 10 LU3-4-800 S7FFI1 1000 kW ADV-735500-XXX-4-SL HD / LD LU3-4-800 S7FFI1 ADV-735500-XXX-4-SL LU3-4-800 S7FFI1 Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...
Page 157 2) Busbars with integrated output chokes Sizes Type Code 400 kW EAM 2641 S72641 500 kW EAM 2641 S72641 630 kW EAM 2641 S72641 710 kW EAM 2641 S72641 900 kW EAM 2641_1 S726411 1000 kW EAM 2641_1 S726411 Nota: viste senza protezione. Note: views without protections Figure 2.1: Busbar kit for sizes 400 ...
Page 158 S7FO8 1000 kW ADV-735500-XXX-4-SL HD / LD 0.015 1240 LU3-400 S7FO8 ADV-735500-XXX-4-SL 0.015 1240 LU3-400 S7FO8 Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...
Page 159: External Emc Fi Lter (Optional)
11.3 External EMC ﬁ lter (optional) The ADV200 inverter is provided with an internal ﬁ lter as standard, see section 5.1.5. Optional external ﬁ lters for different installations are listed in the table below. AC mains voltage 400V -15% … 480V +10% Sizes Heavy duty Light duty...
Page 160 F4ZZ2 ECF3 F4ZZ2 C4 / 2nd / 100 m For internal filter specification see chapter 5.1.5. Note ! Filters dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...
Page 161: Braking Resistor (Optional)
être utilisé conjointement à celui du dispositif de protection thermique. Resistors dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). Note ! ADV200 • Quick start up guide - Specification and installation...
Page 162: Installation Of Optional Cards
11.5 Installation of optional cards Up to three optional cards can be inserted in the three slots under the top cover: • Slot 1: dedicated to IO cards (EXP-IO-...-ADV) - (*) • Slot 2: dedicated to Encoder cards (EXP-...-ADV) • Slot 3: dedicated to ﬁ...
Page 163: Slot / Encoder Card Management
11.5.1 SLOT / Encoder Card Management Configurations other than those described below are not allowed. Attention 1 encoder managed (one optional card) Optional Card SLOT Software recognition EXP-DE-I1R1F2-ADV Incremental Digital Encoder (DE) EXP-SE-I1R1F2-ADV Incremental Sinusoidal Encoder (SE) Incremental Sinusoidal Encoder + EXP-SESC-I1R1F2-ADV SinCos Absolute (SESC) Encoder 1...
Page 164: Procedure
11.5.2 Procedure 1. Remove the bottom cover as indicated in paragraph 5.2.1. 2. To remove the top cover, loosen screws B by about 2 turns and slide out cover C as shown in the ﬁ gure. 3. To prevent damage to the connection of the keypad, the top cover can be positioned as indicated in the ﬁ...
Page 165: Shielding Of Optional Card Connections
S2 (x2) S2 (x2) S2 (x2) S1 (x1) S1 (x1) S1 (x1) 4. Position and fasten the metallic shield (S), provided with the optional card, with the screws S1 and S2 (x1) as shown in the ﬁ gure. SLOT 1 5.
Page 166: Appendix 1 - Parallel Connection (400 ... 1000Kw Sizes)
Appendix 1 - Parallel connection (400 ... 1000kW sizes) A 1.1 Introduction To obtain a drive of more than 355 kW connect a number of single units of be- tween 200 kW and 355 kW in parallel. A parallel connection of several drives basically consists of one MASTER unit and one or more SLAVE units.
Page 167: A 1.2 Ms-Sl Interface Cable Wiring Sizes 400...710 Kw
A 1.2 MS-SL interface cable wiring sizes 400...710 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the signal cable for interfacing between the 2 drives. The cable (code 8S860B) for connecting 2 drives is one metre long and has two quick coupling male MDR connectors at the ends.
Page 168: A 1.2 Ms-Sl Interface Cable Wiring Sizes 900...1000 Kw
A 1.2 MS-SL interface cable wiring sizes 900...1000 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Con- nect all the power section cables and connect the 2 signal cables for interfacing between the 3 drives. The cable (code 8S860B, x 2) for connecting the drives is one metre long and has two quick coupling male MDR connectors at the ends.
Page 169: A 1.4 Jumpers And Switches
A 1.4 Jumpers and Switches INT-P-ADV (MASTER and SLAVE) cards The jumpers and switches on these cards are factory-set. DO NOT change these settings. A 1.5 LEDs The cards incorporate a LED diagnostics system for rapid analysis of everything happening on a multi-unit drive. INT-P-ADV (MASTER and SLAVE) cards Normal LEDS Colour...
Page 170 Normal LEDS Colour FUNCTION functioning ALARM PHASE U PHASE V They light up to indicate a short circuit between the output phases PHASE W It lights up to indicate a power rectifier heat sink overtemperature It lights up to indicate overtemperature of the air inside the drive IGBT U They light up to indicate loss of the feedback signal relating to the mo- IGBT V...
Page 171: A 1.6 Scheda Exp-Sfty-Adv
For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in Caution the CD supplied with the drive or which you can download from www.gefran.com. ADV200 • Quick start up guide - Specification and installation...
Page 172: Appendix 2 - Miscellaneous
Appendix 2 - Miscellaneous A 2.1 DC-link capacity DC-link capacity DC-link capacity (μF) (μF) Size Size 1007 5750 5600 1015 5900 6800 1022 61100 11200 1030 61320 13600 1040 71600 16800 2055 72000 16800 2075 72500 25200 2110 73150 25200 3150 1500 73550...
Page 173 GEFRAN BENELUX GEFRAN ESPAÑA GEFRAN Inc. GEFRAN SIEI Drives Technology (Shanghai) Co., Ltd. Lammerdries-Zuid, 14A Josep Pla, 163 2°-6ª 8 Lowell Avenue No. 1285, Beihe Road, B-2250 OLEN 08020 BARCELONA WINCHESTER - MA 01890 Jiading District, Shanghai, Ph. +32 (0) 14248181 Ph.

This manual is also suitable for:

Adv200-dc