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gefran SIEIDrive ADV200-x-6 Series Quick Start Up Manual

Field oriented vector ac drive for syncronous/asyncronos motors
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Field oriented vector AC Drive
for syncronous/asyncronous motors
ADV200-...-6
ADV200-...-6-DC
Quick start up guide
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Specification and installation

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Summary of Contents for gefran SIEIDrive ADV200-x-6 Series

  • Page 1 Field oriented vector AC Drive for syncronous/asyncronous motors ADV200-...-6 ADV200-...-6-DC Quick start up guide ..Specification and installation...

  • Page 2: Information About This Manual

    Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

  • Page 3: Table Of Contents

    Table of contents Information about this manual ..........2 1 - Safety Precautions ............... 6 1.1 Symbols used in the manual ..................6 1.2 Safety precaution...................... 7 1.3 General warnings ..................... 7 1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes .......................
  • Page 4 6.5 Configuration of the display ..................61 6.5.1 Language selection ......................61 6.5.2 Selection of Easy / Export mode ..................61 6.5.3 Startup display .........................61 6.5.4 Back-lighting of the display ....................61 6.6 Alarms........................62 6.6.1 Alarm reset ........................62 6.7 Messages ....................... 62 6.8 Saving and recovery of new parameter settings ............
  • Page 5 10.2 Choke ......................... 144 10.2.1 Optional input chokes (L1) ...................144 10.2.2 Optional external choke (L2) ..................145 10.3 External EMC filter (optional)................149 10.4 Braking resistor (optional)................... 149 10.5 Installation of optional cards ................150 10.5.1 SLOT / Encoder Card Management ................151 10.5.2 Procedure ........................152 10.5.3 Shielding of optional card connections ................153 Appendix 1 - Parallel connection (400 ...

  • Page 6: Safety Precautions

    1 - Safety Precautions 1.1 Symbols used in the manual Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death. Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne Warning! sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.

  • Page 7: Safety Precaution

    Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran. 1.2 Safety precaution The following instructions are provided for your safety and as a means of preventing damage to the product or components in the machines connected.
  • Page 8 In the case of faults, the drive, even if disabled, may cause accidental movements if it has not been disconnected from the mains supply. En cas de panne et même désactivé, le drive peut provoquer des mouvements fortuits s’il n’a pas été...

  • Page 9: Instruction For Compliance With Ul Mark (Ul Requirements), U.s. And Canadian Electrical Codes

    1.4 Instruction for compliance with UL Mark (UL require- ments), U.S. and Canadian electrical codes Short circuit ratings ADV200 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms (at 600 V +10% V max). The values of the “xxxx”...
  • Page 10 Solid State Motor Overload Protection. Drive incorporate motor overload protection. Protection is implemented as software function. Instruction manual specify degree of protection and detailed installation instruction. * *Applicable up to 9 May 2013. New requirement. Applicable as from 9 May 2013. The drive is not provided with the internal motor overload protection (software function) as required under UL 508c as from 9 May 2013.

  • Page 11: Introduction To The Product

    The new inverter series “SIEIDrive ADV200” represents an innovative concept in drive technology, as a result of the constant technological research and of the ex- perience that the Gefran Group has acquired keeping a constant presence aside that of the major sector players.

  • Page 12: Drive Type Designation

    2.1 Drive type designation The main technical characteristic of the drive are showed in the product code and in the nameplate. I.e. product code: ADV 7 2000 -K X X -6 -XX YY -DC -SI Safety card EXP-SFTy-ADV included DC bus power supply version Parallel version only: YY : 04 = 400.0 kW XX : MS = MASTER...

  • Page 13: Parallel Inverters

    The inverter must be selected according to the rated current of the motor. The rated output current of the drive must be higher than or equal to the rated cur- rent of the motor used. The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate, data sheet) of the motor concerned.

  • Page 14: Transport And Storage

    3 - Transport and storage Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the inverter against physical shocks and vibration during transport and storage. Caution Also be sure to protect it against water (rainfall) and excessive temperatures.

  • Page 15: Permissible Environmental Conditions

    3.2 Permissible Environmental Conditions Temperature storage �������������������� -25…+55°C (-13…+131°F), class 1K4 per EN50178 -20…+55°C (-4…+131°F), for devices with keypad transport ������������������� -25…+70°C (-13…+158°F), class 2K3 per EN50178 -20…+60°C (-4…+140°F), for devices with keypad Air humidity storage �������������������� 5% to 95 %, 1 g/m to 29 g/m (class 1K3 as per EN50178) transport �������������������...

  • Page 16: Mechanical Installation

    4 - Mechanical installation The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive’s cooling fins can rise to a temperature of 158° F (70°C). Caution Le drive doit être monté...

  • Page 17: Inclination And Mounting Clearance

    4.1 Inclination and mounting clearance The Drives must be mounted in such a way that the free flow of air is ensured see “9.9 Cooling”, page 136. paragraph Maximum angle of inclination �����������30° (referred to vertical position) Minimum top and bottom distance �������150 mm (≥ADV71600 = 400mm) Minimum free space to the front ���������25 mm Minimum distance between drives �������none Minimum distance to the side with the cabinet 10 mm...

  • Page 18: Fastening Positions

    4.2 Fastening positions Fissaggio a muro 400mm [15.75"] Wall mounting 200mm [7.87"] 100mm [3.93"] 400mm [15.75"] 200mm [7.87"] 100mm [3.93"] 7.5 mm [.295"] Taglia 5 Taglia 6 Size 5 Size 6 7.5 mm [.295"] [16.42”] 355.6 [140”] 177.8 [7.00”] Fissaggio a muro Wall mounting (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate...
  • Page 19 Recommended screws for fastening Size 5 (ADV 5...) 4 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer Size 6 (ADV 6...) 5 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer Size 7 (ADV 7...) 6 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer Note!
  • Page 20 [16.42”] [16.42”] 355.6 355.6 [140”] [140”] 177.8 177.8 [7.00”] [7.00”] Fissaggio a muro Wall mounting 400 ... 710 kW (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [16.42”] [16.42”] [16.42”] 355.6 355.6 355.6 [140”] [140”] [140”] 177.8 177.8 177.8 [7.00”] [7.00”] [7.00”]...
  • Page 21 [0.26”] [0.26”] 17.45 [0.69”] Recommended screws for fastening ADV-72000-KXX-6-MS 04 -SI 400 kW ADV-72000-XXX-6-SL ADV-72500-KXX-6-MS 05 -SI 500kW ADV-72500-XXX-6-SL 12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer ADV-731500-KXX-6-MS 06 -SI 630kW ADV-731500-XXX-6-SL ADV-735500-KXX-6-MS 07 -SI 710kW ADV-735500-XXX-6-SL ADV-731500-KXX-6-MS 09 -SI...

  • Page 22: Wiring Procedure

    5 - Wiring Procedure Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
  • Page 23 - the neutral of the supply is grounded (TT or TN systems) - only one inverter is supplied from each RCD. - the output cables are less than 50m (screened) or 100m (unscreened). RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker Note: The residual current operated circuit-breakers used must provide protection against direct-current components in the fault current and must be suitable for...
  • Page 24 The electrical commissioning should only be carried out by qualified personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads. La mise en service électrique doit être effectuée par un personnel qualifié.

  • Page 25: Power Section

    5.1 Power section 5.1.1 Cable Cross Section Terminals: U1/L1 - V1/L2 - W3/L3 - C - D - U2/T1 - V2/T2 - W2/T3 Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min) Sizes (mm) (Nm) 5750 6900 61100 61320 Morsetti: PE1 - PE2 5750...
  • Page 26 Bars: L1 - L2 - L3 - C - D - U - V - W Recommended cable cross-section Lock screw Tightening torque Sizes diameter (min) AWG / kcmil (mm) (Nm) ADV-72000-KXX-6-MS 04-... 300 kcmil 400kW ADV-72000-XXX-6-SL-... 300 kcmil 500 kcmil ADV-72500-KXX-6-MS 05-...

  • Page 27: Emc Guide Line

    Note! For further information regarding electro-magnetic compatibility standards, according to Directive 89/336/EEC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.

  • Page 28: Block Diagram Power Section

    5.1.3 Block diagram power section ADV5750-...-6 ... ADV61320-...-6 PRECHARGE ADV71600-...-6... ADV73550-...-6 ADV71600-...-6-DC ... ADV73550-...-6-DC DC LINK 400 ... 710kW (ADV200-...-6) Input choke Input Output choke (mandatory) fuse ADV- ...- MS..-6 (mandatory) Output choke Input choke Input ADV- ...- SL..-6 (mandatory) (mandatory) fuse 400 ...

  • Page 29: Internal Emc Filter

    900 ... 1000kW (ADV200-...-6) Input choke Input Output choke (mandatory) fuse ADV- ...- MS..-6 (mandatory) Output choke Input choke Input ADV- ...- SL..-6 (mandatory) (mandatory) fuse Output choke Input choke Input ADV- ...- SL..-6 (mandatory) (mandatory) fuse 900 ... 1000kW (ADV200-...-6-DC) Input Output choke fuse...

  • Page 30: Power Line Connection

    5.1.5 Power line connection ADV5750-6 ... ADV61320-6 L1 L2 L3 3ph - 50/60 Hz) ADV71600-6 ... ADV73550-6 3ph - 500 ... 690 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...
  • Page 31 ADV71600-...-6-DC ... ADV73550-...-6-DC DC - 600 - 1120 V 400 ... 710 kW (ADV200-...-6) ADV-...-MS..-6 ADV-...-SL-6 Mandatory Mandatory 3ph - 500 ...690 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...
  • Page 32 400 ... 710 kW (ADV200-...-6-DC) (600 ... 1120 ADV-...-MS..-6-DC ADV-...-SL-6-DC 900 ... 1000 kW (ADV200-...-6) ADV-...-SL ADV-...-MS-.. ADV-...-SL Mandatory Mandatory Mandatory (3ph - 500 ...690 V 50/60 Hz) ADV200 • Quick start up guide - Specification and installation...

  • Page 33: Input Mains Choke (L1)

    900 ... 1000 kW (ADV200-...-6-DC) (600 ... 1120 ADV-...-MS..-6-DC ADV-...-SL-6-DC ADV-...-SL-6-DC Note! “10.1 Optional external fuses”, page 141 paragraph Recommended combination F1 fuses: see 5.1.6 Input mains choke (L1) Sizes ADV5750-6 ... 61320-6: Integrated on DC-link. Sizes ADV71600-6 ... and above: external choke mandatory (for the recommend- “10.2 Choke”, page 144.

  • Page 34: Motor Connection

    5.1.7 Motor connection ADV5750-6 ... ADV61320-6 U2 V2 W2 PE2 3 ph ADV71600-6 ... ADV73550-6, ADV71600-6-DC ... ADV73550-6-DC 3 ph Nota: terminals L1-L2 and L3 are not present in -DC versions. 400 ... 710 kW (ADV200-...-6 e ADV200-...-6-DC) ADV-...-MS-.. ADV-...-SL Output choke Output choke or current-sharing...

  • Page 35: Braking Unit Connection (Optional)

    900 ... 1000 kW (ADV200-...-6 e ADV200-...-6-DC) ADV-...-SL ADV-...-MS.. ADV-...-SL Output choke Output choke Output choke or current-sharing or current-sharing or current-sharing choke (mandatory) choke (mandatory) choke (mandatory) 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. 5.1.8 Braking unit connection (optional) Note! An optional BUy braking unit connected to terminals C and D can be used.

  • Page 36: Parallel Connection On The Ac (Input) And Dc (Intermediate Circuit) Side Of Several Inverters

    5.1.9 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side of several inverters INVERTER 1 INVERTER 2 INVERTER .. INVERTER 6 B y-... (MASTER) The inverters used have to be all the same size. The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has to be used.

  • Page 37: Parallel Dc Connection

    5.1.10 Parallel DC connection In the case of DC power supply, insertion of an AC mains inductance on the power supply input of the power supply unit is compulsory (for the type of inductance, consult the manual of the power supply unit). Caution To aviod to damnage the internal EMI filter, regenerative converters may not sup- ply the DC power supply to ADV1007 ...ADV61320 drives.

  • Page 38: Connection Of Fans

    5.1.11 Connection of fans Terminals Sizes 0.8A@115V/60Hz, 0.45A@230V / 50Hz UL-type fan connection: Drive Example for External Connection 5750 Drive Drive 115VAC 230VAC No.2 115VAC fans 1.2A@115V/60Hz, 0.65A@230V / 50Hz UL-type fan connection: Example for External Connection 6900 Drive 61320 Drive Drive 115VAC...
  • Page 39 Version before 2009/125/CE (ErP regulation) Terminals Sizes 250V/10A contact 1 x 230V / 50/60Hz, Motor over temperature contact management terminals 31-32: 2.4A (50Hz) - 3.3A Ground Closed: Internal fan in operation and powered; (60Hz) Open: Internal fan in over temperature alarm and/or input power supply not available.
  • Page 40 Version before 2009/125/CE (ErP regulation) Terminals Sizes 250V/10A contact (x 2) 1 x 230V / 50/60Hz, Motor over temperature contact management terminals 31-32: 2.4A (50Hz) - 3.3A Ground Closed: Internal fan in operation and powered; (60Hz) Open: Internal fan in over temperature alarm and/or input power supply (x 2) not available.

  • Page 41: Regulation Section

    5.2 Regulation section 5.2.1 Removing the terminal cover When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible. Warning! 5.2.2 Cable Cross Section Maximum Cable Cross Section Recommended Tightening torque (min) stripping (min) Terminal strips (Regulation card) (AWG)
  • Page 42 Table 5.2.3.1: Regulation terminals Strip T2 (top) Terminal Designation Function COM Digital output 2 Common reference for digital output 2 (Relay 2) Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 V - 30 V / 2A Analog output 1 Analog output 1.

  • Page 43: Switches, Jumpers And Led

    5.2.4 Switches, jumpers and LED Jumpers : LEDs : Switches : Switch V/I settings on inputs and analog output LEDs Function Analog input 1 LED lit during IGBT modulation Default = voltage ( (green) ±10 V) Flashes (freq. 1 sec) if no errors or faults Analog input 2 have occurred.
  • Page 44 +24 V To Expansion Cards +24 V Analog input 1 Analog output 1 Analog input 2 Analog output 2 +10V +24V Digital input E mon - 10V FR forward src FR reverse src Digital output 1 (Relay 1) Drive OK Multi ref sel 0 src Digital output 2 (Relay 2)
  • Page 45 +24V OUT +24V OUT +24V OUT Enable Enable Enable Dig.inp E Dig.inp E Dig.inp E FR forward src FR forward src FR forward src Dig.inp 1 Dig.inp 1 Dig.inp 1 FR reverse mon FR reverse mon FR reverse mon Dig.inp 2 Dig.inp 2 Dig.inp 2 Multi ref sel 0 src...

  • Page 46: Power Supply Unit Regulation Card (Only For Sizes ≥ 71600)

    5.2.5 Power supply unit regulation card (only for sizes ≥ 71600) Figure 1: Terminals location Terminals Function Voltage / Current Input of the precharge enable control (15 - 35V, 5 - 11mA) Output of the MLP static signal (low - active signal) (5 …...
  • Page 47 Dip-switch and Jumper S6 - S7 Selection of the AC mains frequency: 50 or 60 Hz AC Mains frequency S6-1...4 S7-1...4 50 Hz (Default) OFF (50 Hz) OFF (50 Hz) 60 Hz ON (60 Hz) ON (60 Hz) Control description •...

  • Page 48: Braking

    5.3 Braking There are various possible types of braking: via external braking unit (BUy-6, usable for all sizes), Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C.

  • Page 49: Encoder

    5.4 Encoder The encoders may only be connected to the inverter when an EXP-...-ADV op- tional card is installed. For further details of the technical specifications, refer to the EXP-...-ADV optional card manual. “10.5 Instal- For instructions regarding fastening of the optional card, see paragraph lation of optional cards”, page 150 of this manual.
  • Page 50 TxA/RxA TxB/RxB Reserved +5 V RS485 Figure 5.5.1.1: Serial connection (not insulated) A twin-pair consisting of two symmetrical conductors, spiral wound with a common shield plus the bonding connection cable, connected as shown in the figure, must be used for connection. The transmission speed is 38.4 kBaud. For connection of the RS485 serial line to the PC, see the figure below.

  • Page 51: Drive / Rs485 Port Point-To-Point Connection (With Insulation)

    • an optional USB/ RS232 adapter, code S5A20 (including the cable for USB connection) shielded cable for the XS / PCI-COM (or PCI-485) connection, code 8S8F59, • see figure 5.5.1.1 . 5.5.2 Drive / RS485 port point-to-point connection (with insulation) To make the connection with galvanic isolation, the OPT-RS485-ADV optional card is required.

  • Page 52: Typical Connection Diagrams

    5.6 Typical connection diagrams Stop Drive ok ON / Start PRC ok (*) Mains contactor EMERGENCY-OFF ON / OFF t = 1 s Start / Stop (*): Only for sizes ≥ ADV71600. Figure 5.6.1: Auxiliary control circuits ADV200 • Quick start up guide - Specification and installation...
  • Page 53 Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR forward src + 10 V FR reverse src 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...
  • Page 54 For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in Caution the CD supplied with the drive or which you can download from www.gefran.com ADV200 • Quick start up guide - Specification and installation...
  • Page 55 Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR start mon + 10 V FR reverse mon 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...

  • Page 56: Use Of The Keypad

    6 - Use of the keypad This chapter describes the keypad and methods of use for display and program- ming of inverter parameters. 6.1 Description LCD display led is lit 7 virtual leds line: ILim led is off 01 MONITOR 02 DRIVE INFO Four alphanumeric lines 03 STARTUP WIZARD...

  • Page 57: Navigation

    LED’s meaning: the LED is lit, when the drive operates with a positive torque the LED is lit, when the drive operates with a negative torque the LED is lit, when the drive is enabled The led is lit when the drive is in local mode and OFF when in remote mode.

  • Page 58: Scanning Of The Parameters

    Description of the parameter. Depends on the type of parameter: ● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (figure A). ● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (figure B).

  • Page 59: Parameter Modification

    This function permits access to any parameter entering only the software number of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys.

  • Page 60: How To Save Parameters

    ● LINK type parameter The parameter may assume the number of another parameter as value. ILim 0 5 . 0 4 PA R : 6 1 0 Ram ref 1 src Analo g in p ut 2 mon Value: 1550 ILim ILim ILim...

  • Page 61: Configuration Of The Display

    6.5 Configuration of the display 6.5.1 Language selection Menu 04 DRIVE CONFIG, parameter 04.15 Language select, PAR: 578, default=English. Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese. ILim ILim ILim 0 4 .

  • Page 62: Alarms

    Menu 04 DRIVE CONFIG, parameter 04.16 Display backlight, PAR : 576. Sets lighting of the display the light of the display remains always on. (default) the light switches off after approx. 3 minutes from pressing of the last key. 6.6 Alarms The alarms page is displayed automatically when an alarm occurs.

  • Page 63: Saving And Recovery Of New Parameter Settings

    ILim Message Load default Code: 0001H-1 Press ESC to exit MESSAGE : identifies a message. xx indicate show many messages are enqueued. The queue may contain a maximum of 10 messages and the message with the highest number is the most recent.

  • Page 64: Load Parameters From Keypad

    If an error occurs during transfer, the following message is displayed: ILim Message Save par failed Code: Press ESC to exit “8.2 Messages”, page 119. The code XX indicates the type of error, see paragraph To exit from the error message, press the ESC key. 6.8.3 Load parameters from keypad Menu 04 DRIVE CONFIG, parameter 04.20 Load par from keypad, PAR : 592.

  • Page 65: Commissioning Via Keypad (Startup Wizard)

    7 - Commissioning via keypad (STARTUP WIZARD) Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
  • Page 66 the Americas, but may need to be considered in equipment being shipped to Europe. Selon les normes EEC, les drives ADV et leurs accessoires doivent être employés seule- ment après avoir verifié que la machine ait été produit avec les même dispositifs de sécurité demandés par la réglementation 89/392/EEC concernant le secteur de l’industrie.
  • Page 67 Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.). Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.). Caution To the output of the drive (terminals U2, V2, W2) : - no voltage should be connected to the output of the drive - the parallel connection of several drives are not permissible.

  • Page 68: Startup Wizard

    7.1 Startup Wizard 7.1.1 Startup Wizard for Asynchronous Motors Introduction The ADV200 can operate with regulation modes : V/f control (Voltage/Frequency) , Flux vector OL (open loop) and Flux vector CL (field-oriented control, closed loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.
  • Page 69 Step 1 - Connections Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 U2 V2 W2 PE2 3 ph 3ph - 500...690 50/60 Hz) “5.1.5 Power For ADV-...-6-DC versions please refer to the diagrams in paragraph line connection”, page 30 “5.1.7 Motor connection”, page Connection of the drive enabling contact...
  • Page 70 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ). Motor & Co. Type: ABCDE Ic416 Motor: 3 phase 12345-91 37.5 Hz Rated voltage 690 V...
  • Page 71 f = motor rated frequency (menu 16 MOTOR DATA par. 2006) nN = motor rated speed (menu 16 MOTOR DATA par. 2004) Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power kW = 0.736 x motor power Hp value.
  • Page 72 Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals 7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed. The calculated parameters are saved in a RAM memory to enable the drive to perform the neces- sary calculations.
  • Page 73 Step 4 - Setting the maximum speed reference value (Set max speed) This step is used to define the maximum motor speed value that can be reached with each single reference signal (analog or digital). ILim ILim ILim ILim S E Q . 0 1 PA R : S E Q .
  • Page 74 Step 7 - Speed regulation setting In this step the basic settings in order to perform a functional test of the drive- motor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The regulation mode is that set in PAR 552 Regulation mode, default is V/f control.
  • Page 75 may be necessary‘: set the input signal to its maximum value and set the An inp 1 gain tune parameter (PAR: 1508) to 1. 9. If the motor still rotates with a reference of zero, eliminate the condition by self-tuning the analog input offset: set the input signal to its minimum value and set 1 for An inp 1 offset tune (PAR: 1506).
  • Page 76 Step 8 - Setting the motor in “Flux Vect OL” mode (sensorless) Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL. Test with no load applied to the motor Set the value of PAR 2308 OverFlux perc to 120%. 2.

  • Page 77: Startup Wizard For Asynchronous Motors For Hoist Applications

    7.1.2 Startup Wizard for Asynchronous Motors for Hoist Applications Introduction The ADV200 can operate with regulation modes : V/f control (Voltage/Frequency) , Flux vector OL (open loop) and Flux vector CL (field-oriented control, closed loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.
  • Page 78 Step 1 - Connections Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 U2 V2 W2 PE2 3 ph 3ph - 500...690 50/60 Hz) “5.1.5 Power line For ADV-...-DC versions please refer to the diagrams in paragraph connection”, page 30 “5.1.7 Motor connection”, page...
  • Page 79 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ). Motor & Co. Type: ABCDE Ic416 Motor: 3 phase 12345-91 37.5 Hz Rated voltage 690 V...
  • Page 80 f = motor rated frequency (menu 16 MOTOR DATA par. 2006) nN = motor rated speed (menu 16 MOTOR DATA par. 2004) Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power kW = 0.736 x motor power Hp value.
  • Page 81 7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed. The calculated parameters are saved in a RAM memory to enable the drive to perform the neces- sary calculations. These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 7.
  • Page 82 Step 6 - Setting the mechanical brake function (Hoist mode 1) • Basic connections +10V - 10V (2 ... 5 kohm) 0V10 Analog input 1 +24V OUT Enable Holding Brake Dig.inp E Aux Relay coil FR forward src Dig.inp 1 FR reverse src Dig.inp 2 COM-DI...
  • Page 83 Selection of the origin (source) of the signal to Based on customer 22.13.8 3186 Brake open thr src PAR 3184 be used application Note ! To save the parameters proceed to Step 7. Step 7 - Saving parameters (Save parameters) To save the new parameter settings, so that they are maintained also after power- off, proceed as follows: ILim...
  • Page 84 Step 8 - Speed regulation setting In this step the basic settings in order to perform a functional test of the drive- motor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The preset regulation mode is V/f control.
  • Page 85 10. To reverse the direction of rotation, keep closed the FR forward src (PAR 1042) contact (terminals S3 – 8) and close the FR reverse src (PAR 1044) contact (terminals S3 – 9). The motor will start the deceleration ramp until reaching the zero speed, after which it will reverse the direction of rotation and move to the set speed with the acceleration ramp.
  • Page 86 Test with rated load applied to the motor 1. Close the Enable contact (terminals S3 – 7). 2. Close the FR forward src contact (PAR 1042), terminals S3 – 8. The drive starts magnetising the motor. 3. Using the potentiometer, gradually increase the reference signal until reaching the maximum speed.

  • Page 87: Startup Wizard For Synchronous Motors

    7.1.3 Startup Wizard for Synchronous Motors Introduction The ADV200 can operate with regulation modes: field-oriented vector control Flux vector CL and Flux vector OL of permanent magnet synchronous motors (brushless). Note! Before starting, check the factory setting: Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=Flux vector CL.
  • Page 88 Step 1 - Connections For ADV-...-6-DC versions, refer to the diagrams in paragraph “5.1.5 Power line connection”, page 30 and “5.1.7 Motor connection”, page 34. Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 U2 V2 W2 PE2 3 ph...
  • Page 89 Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected. The self-tuning procedure is described below using the data of an imaginary motor by way of example. Rated Voltage [V]: motor rated voltage as indicated on the data plate. Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the drive, output current class 1 @ 400V on the rating plate of the drive.
  • Page 90 Step 3 - Autotune of the motor The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotune may last a few minutes. Note ! If this operation generates an error message (example Error code 1), check the connections of the Step 1 Step 2 power and control circuits (see...
  • Page 91 Note ! Autotuning can be cancelled at any time by pressing ILim ILim ILim ILim ILim S E Q . 0 1 PA R : 2 0 2 4 STARTUP WIZARD STARTUP WIZARD Autotune STARTUP WIZARD Run autotune still ? Close Enable input Autotune still Open Enable input...
  • Page 92 Step 5 - Encoder phasing For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regula- tion mode, PAR: 552, default=Flux vector CL). The drives have a command to start automatic phasing of the absolute encoder (the brake must be blocked). Phasing must be repeated whenever: the drive is replaced (alternatively, download parameters taken from previous drive)
  • Page 93 Step 7 - Setting ramp parameters (Set ramps) Set the acceleration and deceleration times for the profile of ramp 0 : PAR: 700 PAR: 700 ILim ILim ILim S E Q . 0 1 PA R : 7 0 0 S E Q .
  • Page 94 Step 9 – Setting the synchronous motor in “Flux Vect OL” mode (sensorless) for a typically variable torque-type load with OL control Menu 04 CONFIG DRIVE, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL . Test with no load applied to the motor 1.
  • Page 95 ILim ILim ILim 2 1 . 0 7 PA R : 7 0 2 0 2 1 . 0 7 PA R : 7 0 2 0 18 SPEED REG GAINS SLS id sel ctrl SLS id sel ctrl 19 REGULATOR PARAM Normal Advanced 20 TORQUE CONFIG...

  • Page 96: First Customized Start-Up

    7.2 First customized start-up In this section a startup test is performed, using a standard configuration, to check drive functioning and command connections. A programming sequence has to be run to achieve a first simple customisation in order to be able to set the drive for the requested application. Note ! The main sections to be used, depending on the desired configuration, are described below.
  • Page 97 • Selecting the type of reference After setting the regulation mode, the source of the speed reference must be set in the Ramp ref 1 src parameter (05 REFERENCES menu, PAR: 610). This source can be selected from among those listed in the L_MLTREF selection list: Analog input 1 mon parameter (PAR: 1500) to use the signal applied to terminals 1 –...
  • Page 98 Also in this case the ramps can be set in the Acceleration time 0 parameter (06 - RAMPS menu, PAR: 700) and Deceleration time 0 parameter (PAR: 702) parameters. • Motor potentiometer To use the motor potentiometer, the signals to increase or decrease the reference must be defined: set the Mpot up src parameter (08 - MOTOPOTENTIOMETER menu, PAR: 884) and Mpot down src parameter (PAR: 886) parameters respec- tively to increase and decrease the reference using selection list L_DIGSEL2.
  • Page 99 Signals for the digital outputs can be programmed using the Digital output 1...4 src parameters (13 - DIGITAL OUTPUTS menu, PAR: from 1310 to 1316) using the settings in the L_DIGSEL1 selection list. The drive also includes two analog outputs which are not factory-set. These outputs must be enabled by setting Analog out 1 src (15 - ANALOG OUTPUTS menu, PAR: 1800) and Analog out 2 src parameters (PAR: 1802) with a signal selected from selection list L_ANOUT.

  • Page 100: For Synchronous Motors, Flux Vector Cl And Flux Vector Ol Control

    7.2.2 For Synchronous Motors, Flux vector CL and Flux vector OL control Note ! At start-up, the synchronous motor may turn slightly in the direction opposite to that of rotation. This may depend on the parameter settings, the position of the rotor and the inertia/load applied. •...
  • Page 101 log inp 1 type parameter (14 - ANALOG INPUTS menu, PAR.1502): ± 10V 0-20mA o 0-10V 4-20mA As well as programming the Analog inp 1 type parameter (PAR:1502) you must also verify the position of the switches on the regulation card, as showed on chapter 5.2.4.
  • Page 102 usually coincides with the rated speed indicated on the motor data plate. Speed ref top lim (PAR: 670). Upper speed limit: the maximum setting is 200% of the Full scale speed. Speed ref bottom lim (PAR: 672). Lower speed limit: the maximum setting is -200% of the Full scale speed.
  • Page 103 When the Enable input is closed, to enable motor running press START. The mo- tor starts the acceleration ramp and moves to the speed set in the FWD direction. With the motor running you can adjust the speed using the Dig ramp ref 1 param- eter (PAR: 600) and the acceleration/deceleration ramps using Acceleration time 0 (PAR: 700) and Deceleration time 0 (PAR: 702).

  • Page 104: Programming

    7.3 Programming 7.3.1 Menu display modes The programming menu can be displayed in two modes, which can be selected using the Access mode parameter (04 - DRIVE CONFIG menu), see paragraph “6.5.2 Selection of Easy / Export mode”, page • Easy (default) only the main parameters are displayed.
  • Page 105 Practical example The following examples illustrate the philosophies and methods with which more or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block. • Example: Changing the Speed Reference source The main drive reference (in the default configuration) Ramp ref 1 mon (PAR: 620) is generated by the output of the function block “Ramp setpoint Block”.

  • Page 106: Multiple Destination

    Note ! This section contains a brief description of the functions of the other parameters in the function blocks not included for the changes in the example. The An inp 1 alt sel src parameter (PAR: 1528) can be used to select an alterna- tive reference for the Analog input 1 mon (PAR: 1500) output.

  • Page 107: Troubleshooting

    8 - Troubleshooting 8.1 Alarms Note ! paragraph 6.6.1. To reset alarms, see In the following table, the Code is visible only from serial line. Code Error message shown Sub-code Description on the display No alarm Condition: No alarm present Condition: DC link overvoltage alarm due to energy recovered from the motor.
  • Page 108 Heatsink OT Condition: Heatsink temperature too high alarm Solution: - Verify the correct operation of the cooling fan. - Check that the heatsinks are not clogged Condition: Heatsink temperature too high or too low alarm The temperature has exceeded the upper or lower limit set for the linear temperature trans- HeatsinkS OTUT ducer.
  • Page 109 Opt Enc fault Condition: Error in the communication between Regulation and Encoder feedback card. Solution: Check that it has been inserted correctly , see chapter 11.5. Condition: External alarm present. External fault A digital input has been programmed as an external alarm, but the +24V voltage is not avail- able on the terminal.
  • Page 110 Condition: Enabled application developed in the IEC 61131-3 environment has found the condi- Plc1 fault tions for generating this specific alarm to be true. The meaning of the alarm depends on the 33 ... 40 type of application. For more information, refer to the documentation concerning the specific Plc8 fault application..
  • Page 111 Cause: The firmware on the optional encoder card is incompatible with that on the regulation card. The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. ADV200 • Quick start up guide - Specification and installation...
  • Page 112 Condition: this may occur when powering the drive if an expansion card has been removed or replaced or the incorrect enable key is inserted for a given firmware function. 0064H- Card removed from slot 1. 0014H- Card removed from slot 2 0003H-3 Card removed from slot 3 0078H-...

  • Page 113: Speed Fbk Loss Alarm According To The Type Of Feedback

    8.1.1 Speed fbk loss alarm according to the type of feedback Note ! To interpret the causes of the alarm correctly, read the parameter 17.30 SpdFbkLoss code, PAR 2172, as described below. Take the digits of the number in hexadecimal format and enter them in the table below: D7..D4 Value...
  • Page 114 For each D0, D1, D2, D3 value other than 0x0 search for the sub-values it can be divided into in table 1. In the table regarding the type of encoder in use, search for the sub-values obtained from each D0, D1, D2, D3 digit in the corresponding columns Value.D0, Value.D1, Value.D2, Value.D3 Value.D1 = 2H Cause: (CRC_CKS_P)disturbed SSI signals cause a CKS error or Parity.
  • Page 115 ● Speed fbk loss [22] alarm with sinusoidal incremental encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- MOD_INCR mental channels A-B. Solution: Check the connection of the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 116 ● Speed fbk loss [22] alarm with EnDat absolute encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- MOD_INCR mental channels A-B. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 117 ● Speed fbk loss [22] alarm with Hiperface absolute encoder Value Description Name D7..D4 Cause: voltage level not correct or disturbance on signals of incre- mental channels A-B. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder 1 supply, check parameter 2108 Encoder 1 signal Vpp.
  • Page 118 When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact Gefran in order to update the firmware on the optional card. ADV200 • Quick start up guide - Specification and installation...

  • Page 119: Messages

    8.2 Messages Note ! chapter 6.7. For more information see Index Error message shown Sub-code Description on the display Condition: may occur during loading of the parameter database saved in flash normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
  • Page 120 Solution: Close the enable contact before sending the Autotune command Internal calculation error concerning IGBT control Solution: Perform autotuning once more, if the problem persists, contact the Gefran technical support centre. The drive has measured a stator resistance value exceeding the set limit.
  • Page 121 Index Error message shown Sub-code Description on the display Condition: may occur during recognition of power cards. If this message is displayed, it is not Power config possible to drive the motor. 0020H-32 The power card is configured for a drive that is incompatible with the regulation card 0021H-33 The configuration of the power card is not compatible with the regulation card...
  • Page 122 0001H-1 Incorrect PLC key. PLC application not available. Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given Key expiring firmware function.
  • Page 123 The information received from the encoder is not reliable Solution: Contact Gefran in order to update the firmware on the optional encoder card. Condition: this may occur when powering the drive if an expansion card has been removed or Options cfg changed replaced or the incorrect enable key is inserted for a given firmware function.
  • Page 124 Index Error message shown Sub-code Description on the display Incorrect absolute encoder impulse count Solution: Check the electric signals of the absolute encoder. Check the configura- tion of the absolute encoder. Incremental encoder impulse count sign inverted with respect to the absolute encoder impulse count.

  • Page 125: Specification

    9 - Specification 9.1 Environmental Conditions Installation location ������������������Pollution degree 2 or lower (free from direct sunligth, vi- bration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environment). Installation altitude ������������������Max 2000m (6562 feet) above sea level. Mechanical conditions for installation ���Vibrational stress: EN 60721-3-3 Class 3M1 Operating temperature ��������������0…+40°C [32°…104°F] (sizes 5750 ...

  • Page 126: Speed Control Limits

    Response time ����������������������5 - 10ms Speed measurement ������������������FP, F mode Speed regulation accuracy �������������FOC with Speed feedback : 0.01 % rated speed FOC open loop : ± 30 % rated slip V/F : ± 60 % rated slip 9.3.3 Speed control limits Control range (1) ���������������������±...

  • Page 127: Initial Torque Limit

    Band width �������������������������< 200Hz (FOC CL), <10Hz (FOC OL) Control range �����������������������1:1,5 of Rated speed (5). The flux reduction range depends on the type of motor. Please contact Gefran for further details. 9.5 DC circuit Overvoltage threshold (Overvoltage) ������1192 V Undervoltage threshold (Undervoltage) ����676 V...

  • Page 128: Input Electrical Data

    9.6 Input electrical data 9.6.1 AC power supply AC Input voltage, U �����������������• ADV 5750 ... 61320 : trifase 690 V ±10% • ADV 71600 and higher: three-phase mains 500 V -10% ... 690 V +10% AC Input frequency �������������������50 Hz -2% ... 60 Hz +2% Maximum line voltage unbalance ���������3 % Choke �����������������������������integrated DC (sizes 5750 ...

  • Page 129: Dc Power Supply

    9.6.2 DC power supply AC Input voltage, U �����������������ADV -71600-6-DC and higher: 600 ... 1120 V ADV200-...-6-DC versions (@ 690 V DC Input current Sizes Heavy duty (A) Light duty (A) 5750 6900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW...

  • Page 130: Output Electrical Data

    9.7 Output electrical data U2 Max output voltage ����������������0,95 x U =AC Input voltage) f2 Max output frequency ���������������400 Hz (sizes 5750 ... 6900) 200 Hz (sizes 61100, 61320 and ≥ size 72000) 500 Hz (size 71600): see section 9.3.3 for more details. Braking IGBT Unit ��������������������External mot (Recommended asynchronous motor output) Heavy duty...
  • Page 131 The derating factors shown in the table below are applied to the rated DC output by the user. They are not automatically implemented by the drive: I drive Derating factor Size Heavy duty Light duty Tamb Tamb ≤ 30°C 31 ... 40°C 5750 1.2% 6900...

  • Page 132: Overload For Output Frequency

    9.7.1 Overload for output frequency For Asynchronous motors Sizes Heavy duty Light duty K1 SP [%] K2 SP [Hz] K3 SP [Hz] K1 SL [%] K2 SL [Hz] 5750 6900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW...
  • Page 133 For Synchronous motors Sizes Heavy duty Light duty K1 SP [%] K2 SP [Hz] K3 SP [Hz] K1 SL [%] K2 SL [Hz] 5750 6900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW Figure 9.7.1.4: Sizes ≤...

  • Page 134: Switching Frequency

    9.7.2 Switching frequency “Fixed frequency” mode (PAR 568 Switching freq mode =0, default) Max (default) Minimum Sizes [kHz] [kHz] 5750 6900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW “Variable frequency”...

  • Page 135: Voltage Level Of The Inverter For Safe Operations

    9.8 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADV200 drive is disabled from the mains and that in which an operator can operate on internal parts of the drive, without the danger of electric shock, is 5 minutes. The value consider the time to turn-off for a drive supplied at 690V +10%, without any options (time indicated for disabled drive condition).

  • Page 136: Cooling

    9.9 Cooling “5.1.11 Connection of fans”, For all drives fan power suplly is external, see paragraph page 38. Airflow of fan Dissipated power Sizes Heatsink (m 5750 1500 2 x 325 6900 2000 3 x 325 61100 2000 3 x 325 61320 2400 3 x 325...

  • Page 137: Weight And Dimensions

    9.10 Weight and dimensions Sizes Weight (kg) Weight (lbs) 5750 ... 6900 61100 ... 61320 71600 ... 72000 286,6 72500 308,7 73150 ... 73550 330,7 400 kW 573,2 500 kW 617,4 630 ... 710 kW 661,4 900 ... 1000 kW 992,1 Note ! Weights referred to standard drive with keypad, without options, packaging not included.
  • Page 138 119 mm 400 mm 200 mm 100 mm 7.5 mm 520 mm (20.472") Figure 9.10.2: Size 6 dimensions 355.6 (16.4) (14.0) 177.8 Vista senza protezioni (*) Protezione in policarbonato trasparente View without protections (*) Protective trasparent policarbonate (19.1) Figure 9.10.3: Size 7 dimensions ADV200 •...
  • Page 139 [33.0] Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate (Optional BARS KIT) [19.1] 177.8 177.8 Figura 9.10.4: Sizee 400 ... 710 kW dimensions ADV200 • Quick start up guide - Specification and installation...
  • Page 140 1257 [49.49] (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (Optional BARS KIT) [19.1] 177.8 Figura 9.10.5: Sizes 900 - 1000 kW dimensions ADV200 • Quick start up guide - Specification and installation...

  • Page 141: Options

    10 - Options 10.1 Optional external fuses 10.1.1 AC input side fuses (F1) The inverter must be fused on the AC Input side. Use fast fuses only. EUROPE AMERICA Sizes Type Code Type Code 5750 S00C+üf1/80/160A/690V F4EAL A70P175 S7G57 6900 S00C+üf1/80/160A/690V F4EAL A70P175...

  • Page 142: External Fuses Of The Power Section Dc Input Side (F2)

    10.1.2 External fuses of the power section DC input side (F2) The following fuses must be used with an external DC power supply or regenerative converter (for further details refer to the converter instruction manual): F2 - External fuses for DC input side EUROPE AMERICA Sizes...

  • Page 143: Optional Internal Fuses For The Dc Connection (F2)

    10.1.3 Optional internal fuses for the DC connection (F2) F2 - External fuses for DC input side EUROPE AMERICA Sizes Type Code Type 71600 PWR-XC-400A-1250V S85C13 PWR-XC-400A-1250V S85C13 72000 PWR-XC-500A-1250V S85C14 PWR-XC-500A-1250V S85C14 72500 PWR-XC-630A-1250V S85C15 PWR-XC-630A-1250V S85C15 73150 PWR-XC-700A-1250V S85C16 PWR-XC-700A-1250V S85C16...

  • Page 144: Choke

    Use of mains chokes with an impedance of at least 3% is recommended. The table below shows the minimum inductance values and current ratings with the codes proposed by Gefran. In case of a Master and Slave connection (400 to 1000 kW devices) the use of...

  • Page 145: Optional External Choke (L2)

    When the drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop of approx. 2% of the output voltage. Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...
  • Page 146 1000 kW ADV-735500-XXX-6-SL HD / LD 1250 2227 LU3-6-400 on demand ADV-735500-XXX-6-SL 1250 2227 LU3-6-400 on demand Note ! Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...
  • Page 147 Table 2: Busbars with integrated output chokes Sizes Type Code 400 kW OUT-PW-KIT 2P-690V S726412 500 kW OUT-PW-KIT 2P-690V S726412 630 kW OUT-PW-KIT 2P-690V S726412 710 kW OUT-PW-KIT 2P-690V S726412 900 kW OUT-PW-KIT 3P-690V S726413 1000 kW OUT-PW-KIT 3P-690V S726413 Nota: viste senza protezione.
  • Page 148 LU3-6-1000 S7FO16 ADV-731500-XXX-6-SL ADV-735500-KXX-6-MS 10 1000 kW ADV-735500-XXX-6-SL HD / LD 1250 2227 LU3-6-1000 S7FO16 ADV-735500-XXX-6-SL Note ! Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 • Quick start up guide - Specification and installation...

  • Page 149: External Emc Filter (Optional)

    Note ! “5.1.4 Internal EMC filter”, page For internal filter specification see chapter Filters dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). 10.4 Braking resistor (optional) Note ! An optional BUy braking unit connected to terminals C and D can be used. For further details reference should be made to the BUy manual.

  • Page 150: Installation Of Optional Cards

    10.5 Installation of optional cards Up to three optional cards can be inserted in the three slots under the top cover: • Slot 1: dedicated to IO cards (EXP-IO-...-ADV , EXP-FL-XCAN-ADV) - (*) • Slot 2: dedicated to Encoder cards (EXP-...-ADV) •...

  • Page 151: Slot / Encoder Card Management

    10.5.1 SLOT / Encoder Card Management Configurations other than those described below are not allowed. Attention 1 encoder managed (one optional card) Optional Card SLOT Software recognition EXP-DE-I1R1F2-ADV Incremental Digital Encoder (DE) EXP-SE-I1R1F2-ADV Incremental Sinusoidal Encoder (SE) Incremental Sinusoidal Encoder + EXP-SESC-I1R1F2-ADV SinCos Absolute (SESC) Encoder 1...

  • Page 152: Procedure

    10.5.2 Procedure paragraph 5.2.1. 1. Remove the bottom cover as indicated in 2. To remove the top cover, loosen screws B by about 2 turns and slide out cover C as shown in the figure. 3. To prevent damage to the connection of the keypad, the top cover can be positioned as indicated in the figure.

  • Page 153: Shielding Of Optional Card Connections

    S2 (x2) S2 (x2) S1 (x1) S1 (x1) 4. Position and fasten the metallic shield (S), provided with the optional card, with the screws S1 and S2 (x1) as shown in the figure. SLOT 1 5. Position the optional card in the dedicated Slot (in the example, the EXP-IO card is inserted in Slot 1).

  • Page 154: Appendix 1 - Parallel Connection (400

    Appendix 1 - Parallel connection (400 ... 1000kW sizes) A 1.1 Introduction To obtain a drive of more than 355 kW connect a number of single units of be- tween 200 kW and 355 kW in parallel. A parallel connection of several drives basically consists of one MASTER unit and one or more SLAVE units.
  • Page 155 INT-P-ADV-MASTER card The INT-P-ADV-MASTER card provided with one or more INT-SLAVE cards, acts as the interface between the R-ADV regulation card and the power section of the master unit and all the slave units. It also performs the following functions: •...

  • Page 156: A 1.2 Ms-Sl Interface Cable Wiring Sizes 400

    A 1.2 MS-SL interface cable wiring sizes 400...710 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the signal cable for interfacing between the 2 drives. The cable (code 8S860B) for connecting 2 drives is one metre long and has two quick coupling male MDR connectors at the ends.

  • Page 157: A 1.2 Ms-Sl Interface Cable Wiring Sizes 900

    A 1.2 MS-SL interface cable wiring sizes 900...1000 kW Fit the ADV200 MASTER and SLAVE inverters inside the electrical panel. Con- nect all the power section cables and connect the 2 signal cables for interfacing between the 3 drives. The cable (code 8S860B, x 2) for connecting the drives is one metre long and has two quick coupling male MDR connectors at the ends.

  • Page 158: A 1.4 Jumpers And Switches

    A 1.4 Jumpers and Switches INT-P-ADV (MASTER and SLAVE) cards The jumpers and switches on these cards are factory-set. DO NOT change these settings. A 1.5 LEDs The cards incorporate a LED diagnostics system for rapid analysis of everything happening on a multi-unit drive. INT-P-ADV (MASTER and SLAVE) cards Normal LEDS Colour...
  • Page 159 Normal LEDS Colour FUNCTION functioning ALARM PHASE U PHASE V They light up to indicate a short circuit between the output phases PHASE W It lights up to indicate a power rectifier heat sink overtemperature It lights up to indicate overtemperature of the air inside the drive IGBT U They light up to indicate loss of the feedback signal relating to the mo- IGBT V...

  • Page 160: A 1.6 Exp-Sfty-Adv Card

    For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in Caution the CD supplied with the drive or which you can download from www.gefran.com. ADV200 • Quick start up guide - Specification and installation...

  • Page 161: Appendix 2 - Miscellaneous

    Appendix 2 - Miscellaneous A 2.1 DC-link capacity DC-link capacity Size (µF) 5750 4700 6900 6270 61100 6270 61320 6270 71600 11200 72000 11200 72500 11200 73150 11200 73550 11200 400kW 22400 500kW 22400 630kW 22400 710kW 22400 900kW 33600 1000kW 33600 You cannot add an external capacitor.

  • Page 162: A 2.2 Encoders

    A 2.2 Encoders Encoders provide motor speed and position feedback The regulation algorithms in the ADV200 drive are capable of controlling asyn- chronous and permanent magnet synchronous (brushless) motors. With asynchro- nous motors the regulation algorithm may or may not use the speed measurement obtained from the encoder reading.
  • Page 163 In the event of an encoder malfunction the drive generates the Speed fbk back loss alarm and the cause of the malfunction is shown in parameter 2172 SpdFb- kLoss code. If the encoder is not used by the regulation algorithm the drive still manages the encoder position reading but does not generate an alarm in case of malfunctioning.

  • Page 164: Phasing

    A.2.3 - Phasing In order for the Brushless regulation algorithm to function correctly, it is necessary to know the position of the rotor with respect to the stator power phases. Therefore the 0° position provided by the absolute encoder must be known with respect to the position of a motor pole and the encoder count direction must match the motor power phases.
  • Page 165 - error in the PAR 2008 Pole pairs parameter setting - error in the PAR 2100 Encoder pulses parameter setting Static phasing Using this method, in which the motor cannot move, the encoder and motor data cannot be cross-checked to verify the matching of parameters or count direction. This condition must therefore be checked before launching the procedure.
  • Page 168 GEFRAN BENELUX N.V. GEFRAN UK Ltd GEFRAN SIEI - ASIA GEFRAN Inc. ENA 23 Zone 3, nr. 3910 Capital House, Hadley Park East Blk.30 Loyang Way 8 Lowell Avenue Lammerdries-Zuid 14A Telford TF1 6QJ 03-19 Loyang Industrial Estate WINCHESTER - MA 01890...

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