YASKAWA CIMR-JA Series Installation & Start-Up Manual
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YASKAWA CIMR-JA Series Installation & Start-Up Manual

Compact v/f control drive
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YASKAWA AC Drive J1000
Compact V/f Control Drive
Installation & Start-Up Manual
Type: CIMR-JA
Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
MANUAL NO. TOEP C710606 25B
, CIMR-JT
Start-Up Programming &
Receiving
Mechanical Installation
Electrical Installation
Operation
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
Standards Compliance
1
2
3
4
5
6
7
A
B
C

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Summary of Contents for YASKAWA CIMR-JA Series

  • Page 1 YASKAWA AC Drive J1000 Compact V/f Control Drive Installation & Start-Up Manual Type: CIMR-JA , CIMR-JT Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW 200 V Class, Single-Phase Input: 0.1 to 2.2 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    1. RECEIVING ............19 1.1 Section Safety............20 1.2 Model Number and Nameplate Check....21 Nameplate...............21 1.3 Drive Models............24 1.4 Component Names ..........25 IP20/Open-Chassis ...........25 Front Views .............27 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 4 3.9 Main Frequency Reference ..........63 DIP Switch S1 Analog Input Signal Selection ......63 3.10 Braking Resistor.............. 65 Installation................. 65 3.11 Interlocking with Connected Machinery ......67 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 5 Notes on Controlling the Brake for the Hoist Application.... 108 Drive Status Monitors: U1-01 to U4-13 ........109 4.6 Powering Up the Drive ............111 Powering Up the Drive and Operation Status Display ....111 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 6 Cannot Change Parameter Settings........143 Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command ......... 143 6. PERIODIC INSPECTION & MAINTENANCE ... 151 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 7 A.2 Single/Three-Phase 200 V Class Drive ......189 A.3 Three-Phase 400 V Class Drives ........190 A.4 Drive Specifications............191 A.5 Drive Watt Loss Data ............194 A.6 Drive Derating Data............195 Temperature Derating............195 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 8 C.2 European Standards ............229 CE Low Voltage Directive Compliance ........229 EMC Guidelines Compliance..........230 C.3 UL Standards..............236 UL Standards Compliance ..........236 Drive Motor Overload Protection .......... 238 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 9: Preface & General Safety

    Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE............10 GENERAL SAFETY...........12 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 10: Preface

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.

  • Page 11: Terms And Abbreviations

    Preface Terms and Abbreviations • Drive: Yaskawa J1000 Series Drive YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 12: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 13: Safety Messages

    DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 14 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 15: Drive Label Warnings

    Do not sterilize the entire package after the product is packed. Drive Label Warnings Always heed the warning information listed in Figure i.1 in the position shown in Figure i. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 16: Warranty Information

    This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment from the Yaskawa factory, whichever comes first. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 17 Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect the drive for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of charge.

  • Page 18: Quick Reference

    Refer to Alarm Codes, Causes, and Possible Solutions on page 134. Standards Compliance Refer to European Standards on page 229 Refer to UL Standards on page 236. LISTED YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 19: Receiving

    This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components. SECTION SAFETY..........20 MODEL NUMBER AND NAMEPLATE CHECK .................21 DRIVE MODELS..........24 COMPONENT NAMES........25 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 20: Section Safety

    Ensure that the motor is suitable for inverter duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 21: Model Number And Nameplate Check

    PRG : 1010 Lot number O / N Serial number S / N FILE NO : E131457 IP20 PASS YASKAWA ELECTRIC CORPORATION MADE IN JAPAN Figure 1.1 Nameplate Information YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 22 Capacity kW Current A 0001 0001 0002 0002 0004 0.75 0004 0006 0006 0.75 0008 0008 0010 0010 0012 0012 0018 17.5 0018 14.0 0020 19.6 0020 17.5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 23 0004 0004 0.75 0005 0005 0007 0007 0009 0009 0011 11.1 0011 <1> Drives with these specifications do not guarantee complete protection for the specified environmental condition. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 24: Drive Models

    200 V Class BA0006B BA0010B 2A0001B 2A0002B 2A0004B 2A0006B Three-Phase 2A0008B 200 V Class 2A0010B 2A0012B 2A0018B 2A0020B 4A0001B 4A0002B 4A0004B Three-Phase 4A0005B 400 V Class 4A0007B 4A0009B 4A0011B YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 25: Component Names

    Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Jo2A0006B <1> The drives CIMR-JoBA0001B ~ 0003B and CIMR-Jo2A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 26 Figure 1.3 Exploded view of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Jo2A0012B <1> The drives CIMR-JoBA0006B and CIMR-Jo4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 27: Front Views

    Refer to Control Circuit Wiring on page 54 D – Main circuit terminal Refer to Wiring the Main Circuit Terminal on page Figure 1.4 Front Views of Drives YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 28 1.4 Component Names This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 29: Mechanical Installation

    Mechanical Installation This chapter explains how to properly mount and install the drive. SECTION SAFETY..........30 MECHANICAL INSTALLATION......33 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 30: Section Safety

    Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 31 If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 32 The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 33: Mechanical Installation

    Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 34: Installation Orientation And Spacing

    Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink. Side Clearance Top/Bottom Clearance A – 30 mm minimum C – 100 mm minimum B – Airflow direction Figure 2.2 Correct Installation Spacing YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 35: Removing And Attaching The Protective Covers

    Refer to Electrical Installation on page 39, for information regarding the removal and reattachment of protective covers. Exterior and Mounting Dimensions The following table matches each drive model with its appropriate drawing. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 36 2A0018B 4A0007B 2A0020B 4A0009B 4A0011B Note: Refer to Specifications on page 187 for information on the amount of heat generated by the drive and appropriate cooling methods. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 37 CIMR-Jo (kg) BA0001B 67.5 Single-Phase BA0002B 67.5 200 V Class BA0003B 38.5 109.5 2A0001B 67.5 2A0002B 67.5 Three-Phase 200 V Class 2A0004B 38.5 99.5 2A0006B 58.5 119.5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 38 2A0012B 137.5 200 V Class 2A0018B 134.5 2A0020B 134.5 4A0001B 72.5 4A0002B 90.5 4A0004B 137.5 Three-Phase 4A0005B 145.5 400 V Class 4A0007B 145.5 4A0009B 145.5 4A0011B 134.5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 39: Electrical Installation

    MAIN CIRCUIT CONNECTION DIAGRAM..46 TERMINAL BLOCK CONFIGURATION....47 PROTECTIVE COVERS........48 MAIN CIRCUIT WIRING........50 CONTROL CIRCUIT WIRING......54 I/O CONNECTIONS...........60 MAIN FREQUENCY REFERENCE......63 3.10 BRAKING RESISTOR........65 3.11 INTERLOCKING WITH CONNECTED MACHINERY.............67 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 40: Section Safety

    Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of AC drives. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 41 Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 42 Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 43: Standard Connection Diagram

    NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding can cause the control circuit to malfunction. NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 44 Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply Refer to I/O Connections on page <6> Minimum load: 5 Vdc, 10 mA (reference value). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 45 Stop relay (N.C.) Run command (run on momentary close) Stop command (stop on momentary open) Foward/reverse command (multi-function input: H1-05 = 0) Sequence input common Figure 3.2 3-Wire Sequence YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 46: Main Circuit Connection Diagram

    (option) (option) Jumper B1 B2 Drive R/L1 U/T1 S/L2 V/T2 Motor T/L3 W/T3 Three phase 200 Vac — (400 Vac) Figure 3.4 Connecting Three-Phase Main Circuit Terminals YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 47: Terminal Block Configuration

    CIMR-J 2A0008, 0010, 0012, 0018, 0020 CIMR-J BA0001, 0002, CIMR-J 4A0001, 0002, 0004, 0005, 0007 0003 0009, 0011 CIMR-J 2A0001, 0002, 0004, 0006 Figure 3.5 Main Circuit Terminal Block Configurations YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 48: Protective Covers

    Apply pressure to the tabs on each side of the terminal cover. Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free. Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 49 Apply only a small amount of pressure to lock the cover back into place. Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 50: Main Circuit Wiring

    • Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unit wire gauges. • Refer to UL Standards Compliance on page 236 for information on UL compliance. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 51 T3, –, +1, +2, B1, B2 (10.6 to 13.3) (14 to 10) (14) 0009 1.2 to 1.5 2.0 to 5.5 (10.6 to 13.3) (14 to 10) (12) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 52: Main Circuit Terminal Power Supply And Motor Wiring

    100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 53 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 54: Control Circuit Wiring

    <2> Use only the +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer to I/O Connections on page <3> Minimum load: 5 Vdc, 10 mA (reference value). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 55: Control Circuit Terminal Block Functions

    Minimum load: 5 Vdc, 10 mA (reference value) MC Digital output common AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256 Monitor Output AC Monitor common YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 56: Terminal Configuration

    (24 to 18) 0.25 to 0.5 +V, A1, AC, 0.22 to 0.25 1.9 to 2.2 0.75 (18) 0.5 (20) Single: 0.25 to (24 to 20) (24 to 16) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 57: Wiring Procedure

    Figure 3.13 as a guide. Prepare the ends of the control circuit wiring as shown in Figure 3.14. Refer to Wire Size and Torque Specifications on page YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 58 B – Connect shield to ground terminal of E – Shield sheath (Insulate with tape) drive. F – Shield C – Insulation Figure 3.14 Preparing the Ends of Shielded Cables YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 59 +10 Vdc (20 kΩ) 4 to 20 mA (250 Ω)/ 0 to 20 mA (250 Ω) Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 60: I/O Connections

    Set Value Details SINK Sinking Mode (0 V common): default setting SOURCE Sourcing Mode (+24 V common) DIP Switch S3 SOURCE SINK Figure 3.16 DIP Switch S3 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 61 FWD Run/Stop REV Run/Stop External Fault N.O. Fault Reset Multi-step Speed 1 SINK +24 V SOURCE Figure 3.17 Sinking Mode: Sequence from NPN Transistor (0 V Common) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 62 SINK External Fault N.O. Fault reset External power supply Multi-step speed 1 +24V SINK +24V SOURCE Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 63: Main Frequency Reference

    0 to 20 mA input Main speed frequency frequency reference reference (voltage input) (current input) Frequency reference Frequency common reference common DIP Switch S1 Figure 3.19 DIP Switch S1 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 64 1: 0 to +10 V, bipolar input (negative 0 to 3 410H terminal A1 signal frequency reference changes the direction) level selection 2: 4 to 20 mA 3: 0 to 20 mA YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 65: 3.10 Braking Resistor

    Remove drive front cover. Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer holds a charge. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 66 1: Enabled. Braking Resistor is protected from overheat. L3-04: Stall Prevention During Deceleration 0: Stall prevention disabled. Operate the system and verify the required deceleration rate is obtained during dynamic braking or stopping. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 67: 3.11 Interlocking With Connected Machinery

    • The drive is in the programming mode and parameter settings restrict a Run command from being entered in the programming mode. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 68 3.11 Interlocking with Connected Machinery This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 69: Start-Up Programming & Operation

    THE DRIVE AND PROGRAMMING MODES..78 START-UP FLOWCHARTS........86 BASIC OPERATION..........87 POWERING UP THE DRIVE......111 NO-LOAD OPERATION TEST RUN....113 TEST RUN WITH LOAD CONNECTED.....115 VERIFYING AND BACKING UP PARAMETER SETTINGS............116 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 70: Section Safety

    Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 71 Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 72 Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 73: Using The Digital Led Operator

    Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. 400V YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 74: Digital Text Display

    Digital Text Display Text appears on the LED Operator as shown below. This section explains the meaning of text as it appears on the display screen. Flashing YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 75: Led Screen Displays

    • During deceleration stop at a fast-stop. During run • When a run command During stop • During stop by is input and frequency interlock operation. reference is 0 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 76 Figure 4.1 RUN LED Status and Meaning Drive output frequency during stop STOP STOP 6 Hz 0 Hz Frequency setting RUN LED Flashing Figure 4.2 RUN LED and Drive Operation YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 77: Menu Structure For Digital Led Operator

    Monitor Display Verify Menu Set Up Mode Parameter Setting Mode Figure 4.3 Digital LED Operator Screen Structure <1> Reverse can only be selected when LOCAL is set. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 78: The Drive And Programming Modes

    Navigating the Drive and Programming Modes STOP The drive is set to operate in Drive Mode when it is first powered up. Switch between display screens by using the keys. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 79 Monitors the output current of the drive. Output Voltage Reference STOP Monitors the output voltage of the drive. Drive Mode Monitor Display STOP Monitor parameters (U parameters) are displayed. STOP YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 80 F 0.00 (0 Hz) to F 6.00 (6 Hz) while in Drive Mode. This example assumes the drive is set to LOCAL. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 81 In this example, the source of the frequency reference is changed from the control circuit terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 82: Changing Parameter Settings Or Values

    1. Turn on the power to the drive. The initial display appears. Press the key until the Setup Mode Screen appears. Press the key to view the parameter setting display. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 83: Verifying Parameter Changes: Verify Menu

    Scroll through the list by pressing the key. Press the key until C1-01 appears. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 84: Switching Between Local And Remote

    1. For a list of digital input selections, Refer to Parameter List on page 197. 2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 85: Parameters Available In The Setup Group

    Terminal FM Gain Setting d1-02 Frequency Reference 2 L1-01 Motor Protection Function Selection d1-03 Frequency Reference 3 Stall Prevention Selection during L3-04 Deceleration d1-04 Frequency Reference 4 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 86: Start-Up Flowcharts

    Fine tune parameters. Adjust application settings if necessary. Check the machine operation and verify parameter settings. Drive is ready to run the application. Figure 4.6 Basic Start-Up and Motor Tuning YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 87: Basic Operation

    0 to 10 Vdc with lower reference limit. Set H3-01 to “1” if 0 to 10 Vdc input without lower limit is required. Set DIP Switch S1 for voltage input (position “V”). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 88 V (+10.5 V, 20 mA power supply) 0 or 4 to 20 mA input Main Frequency (current input) Analog common Figure 4.8 Current Input for the Frequency Reference YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 89: Run Command Input Selection: B1-02

    Run the Drive using Digital Input Terminals: b1-02 = 1 This setting uses the digital input terminals to enter the run command. The factory setting is a 2-wire sequence. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 90 Figure 4.10 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5 <1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in reverse. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 91: Stopping Method Selection: B1-03

    When the run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration). The motor will coast to a stop at the rate determined by the load inertia. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 92: Acceleration/Deceleration: C1-01 To C1-04

    Program one of the parameters H1-01 through H1-05 to “07” (Accel/Decel Time). Opening or closing the digital input changes the accel/decel times as shown below: Accel/Decel Time Acceleration Time Deceleration Time H1-oo = 7 Open (not selected) C1-01 C1-02 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 93: Drive Duty Mode And Carrier Frequency Selection: C6-01 And C6-02

    Heavy Duty (HD) or Normal Duty (ND) for the application. The default setting is ND. Refer to Specifications on page 187 for details about the rated current. HD and ND Mode Selections Mode HD Rating ND Duty Rating C6-01 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 94 Carrier Frequency Selection: C6-02 Fixed Carrier Frequencies The carrier frequency can be set using parameter C6-02 as shown in table below. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 95 2A0001 0.2 kW/ 0.2 kW/ — — — 0.1 kW 0.1 kW BA0002 2A0002 4A0001 0.4 kW/ 0.4 kW/ 0.4 kW/ 0.2 kW 0.2 kW 0.2 kW YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 96: Multi-Step Speed Operation (4-Step Speed)

    1" (H1-oo = 3) is on. Setting unit: set by o1-03. Frequency reference when multi-function input “Multi-Step Speed Reference d1-03 Frequency Reference 3 2” (H1-oo = 4) is on. Setting unit: set by o1-03. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 97 Set up external switches SW1 and SW2. Drive Three-Phase, 200 Vac U/T1 R/L1 (400 Vac) S/L2 V/T2 T/L3 W/T3 Figure 4.14 Control Terminals for 4 Multi-Step Speeds YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 98 4. d1-04 = 60 Hz: Step 4 Press the key until the initial display appears. turns on. STOP Press to select LOCAL. The LO/RE light will turn on. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 99: Drive Input Voltage Setting: E1-01

    200 V Class: 155 to 255 E1-01 Voltage 200 V of drive protective features (e.g., overvoltage, braking 400 V Class: 310 to 510 Setting resistor level, stall prevention, etc.). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 100: V/F Pattern Settings: E1-04 To E1-10

    Maximum Output Frequency E1-08 Mid Output Frequency Voltage E1-05 Maximum Voltage E1-09 Minimum Output Frequency E1-06 Base Frequency E1-10 Minimum Output Frequency Voltage E1-07 Mid Output Frequency YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 101 (with 60 Hz base) V/f Pattern Characteristics These graphs apply to 200 V class drives; double the values for 400 V class drives. • Constant Torque Characteristics YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 102 60 Hz Example = B 60 Hz 1.3 2.5 1.5 3 1.5 3 1.3 2.5 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) • Constant Output Characteristics YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 103: Motor Parameters: E2-01 To E2-03

    Terminal MA, MB and MC Function Selection (relay) E: Fault Note: The setting range for H2-01 is 0 to 13D. Refer to Parameter List on page 197 for more information. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 104: Analog Outputs: H4-01 To H4-03

    Display/Result Turn on the power to the drive. The initial display appears. Press until the Parameter setting menu is displayed. Press to enter the Parameter setting menu. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 105: Motor Protection: L1-01 And L1-02

    10 V Bias × Monitor Contents 100% Figure 4.18 Analog Output Gain/Bias Setting Motor Protection: L1-01 and L1-02 This section explains how to set motor overload protection. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 106 NOTICE: Inadequate motor protection could result in damage to the motor. Configure a motor thermal overload to disconnect main power to the drive when tripped. When using a thermal relay, disable the motor protection function (L1-01 = “0”). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 107 Figure 4.19 illustrates motor protection operation time characteristics. Operation Time (minutes) Cold Start Hot Start Motor Current (%) E2-01 = 100% Figure 4.19 Motor Protection Operation YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 108: Notes On Controlling The Brake For The Hoist Application

    • When changing the speed using an analog signal, make sure that the source of the frequency reference is assigned to the control circuit terminals (b1-01 = 1). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 109: Drive Status Monitors: U1-01 To U4-13

    U1-06 Output Voltage Reference U1-26 Software Number (Flash) U1-07 DC Bus Voltage U2-01 Current Fault U1-10 Input Terminal Status U2-02 Previous Fault U1-11 Output Terminal Status U4-01 Accumulated Operation Time YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 110 No. Parameter Name Page No. Parameter Name Page U4-04 Cooling Fan Maintenance U4-08 Heatsink Temperature U4-05 Capacitor Maintenance U4-09 LED Check U4-07 IGBT Maintenance U4-13 Peak Hold Current YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 111: Powering Up The Drive

    Pattern on page 100 for details on setting the V/f pattern. Notes when Setting the V/f Pattern. Set the maximum output frequency to match the motor characteristics. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 112 If the V/f pattern voltage is increased motor torque may also increase. However, if the V/f voltage is set too high these problems may occur: • Excessive motor current. • Motor overheat or vibration. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 113: No-Load Operation Test Run

    Step Display/Result 1. Turn on the power to the drive. The initial display appears. 2. Press the key to select LOCAL. The LO/RE LED will turn STOP YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 114 Example: 6 Hz → 60 Hz. STOP STOP 6. The drive should operate normally. Press to stop the motor. RUN flashes until the motor comes to a complete stop. Flashing YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 115: Test Run With Load Connected

    • If the application permits running the load in the reverse direction, try changing motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occurs with hunting, oscillation, or other control-related issues. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 116: Verifying And Backing Up Parameter Settings

    A1-04 correctly matches the value as programmed in parameter A1-05: A1-01, A1-02, and A1-03. Note: Parameter A1-05 is hidden from view. To display A1-05, access parameter A1-04 and simultaneously depress the key and the key. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 117: Troubleshooting

    SECTION SAFETY...........118 MOTOR PERFORMANCE FINE TUNING..121 DRIVE ALARMS, FAULTS, AND ERRORS..123 FAULT DETECTION........126 ALARM DETECTION........134 OPERATOR PROGRAMMING ERRORS..139 DIAGNOSING AND RESETTING FAULTS..141 TROUBLESHOOTING WITHOUT FAULT DISPLAY............143 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 118: Section Safety

    Failure to comply could result in death or serious injury. Installation, maintenance, inspection and servicing must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 119 Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 120 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.

  • Page 121: Motor Performance Fine Tuning

    This section offers helpful information for counteracting oscillation, hunting, or other faults that occur while performing a trial run. Note: This section describes parameters that are commonly edited. Consult Yaskawa for more information on detailed settings and fine-tuning the drive. Parameters for Tuning the Drive Table 5.1 Parameters for Tuning the Drive...
  • Page 122 • Adjustment is not normally required because Stall Prevention is enabled as a L3-06) default. Disable Stall Prevention during deceleration (L3-04 = “0”) when using a braking resistor. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 123: Drive Alarms, Faults, And Errors

    Check the LED operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital LED Operator on page If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...

  • Page 124: Alarm And Error Displays

    134. An overvoltage situation, for example, can trigger both faults and minor faults. It is therefore important to note whether the LEDs remain lit or if the LEDs flash. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 125 Drive Unit Setting Error oPE05 Error Parameter Setting Range oPE02 oPE10 V/f Data Setting Error Error Multi-Function Input Setting Carrier Frequency Setting oPE03 oPE11 Error Error YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 126: Fault Detection

    (e.g., Reinitialize the drive (A1-03). using an option unit). LED Operator Display Fault Name EEPROM Communication Fault CPF08 EEPROM communications are not functioning properly. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 127 Refer to Diagnosing and Resetting Faults on page Control circuit is damaged. 141. • If the problem continues, replace the drive. LED Operator Display Fault Name PWM Feedback Fault CPF23 PWM feedback error. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 128 Refer to Diagnosing and Resetting Faults on page 141. LED Operator Display Fault Name Overcurrent Drive sensors have detected an output current greater than the specified overcurrent level. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 129 LED Operator Display Fault Name Overheat 1 (Heatsink Overheat) The temperature of the heatsink has exceeded 100-110 °C. The value is determined by drive capacity (o2-04). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 130 Check the power supply for phase loss. input phase loss LED Operator Display Fault Name Drive Overload The thermal sensor of the drive triggered overload protection. Cause Possible Solution YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 131 Surge voltage entering from the Note: Voltage surge can result from thyristor convertor and phase advancing drive input power. capacitor using same drive main input power supply. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 132 • Increase the acceleration and deceleration times (C1-01 through C1-04). flowing back into the drive. • Replace the braking option with a larger device that can handle the power that is discharged. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 133 • Replace the drive if the fault continues to occur. prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit. • Replace the drive if U4-06 exceeds 90%. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 134: Alarm Detection

    Place DIP switch S2 to the ON position. LED Operator Display Minor Fault Name MEMOBUS/Modbus Communication Error Control data was not received correctly for two seconds. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 135 External fault at multi-function input terminal S2. External fault (input terminal S3) External fault at multi-function input terminal S3. External fault (input terminal S4) External fault at multi-function input terminal S4. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 136 The DC bus voltage exceeded the trip point. For 200 V class: approximately 410 V For 400 V class: approximately 820 V (740 V when E1-01 < 400) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 137 Loose wiring in the drive input • Apply the tightening torque specified in this manual to fasten power terminals. the terminals. Refer to Wire Gauges and Tightening Torque on page 50 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 138 Air inside the drive is too hot. • Check the temperature inside the drive. The CHARGE indicator light is • Replace the drive. broken or disconnected. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 139: Operator Programming Errors

    Correct Command 2 (61 vs. 62) setting errors. • Fast-Stop N.O. and Fast-Stop N.C. (15 vs. 17) LED Operator Display Error Name YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 140 C6-05 is less than or equal to 6, the drive operates at C6-03. Correct the parameter settings. Upper and lower limits between C6-02 and C6-05 contradict each other. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 141: Diagnosing And Resetting Faults

    Press to display the parameter setting screen. Press and > until U2-02 (Fault Trace) is displayed. Press to view previous fault (here, oC). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 142: Fault Reset Methods

    (H1-04 = 12) If the above methods do not reset the fault, turn off the drive main power supply. Reapply power after LED operator display is out. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 143: Troubleshooting Without Fault Display

    Set b1-02 so that it corresponds with the correct run command source. Settings are incorrect for the source that 0: LED/LCD operator provides the run command. 1: Control circuit terminal (default setting) 2: MEMOBUS/Modbus communications YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 144 • Switch two motor cables (U, V, and W) to reverse motor direction. is incorrect. • Connect drive output terminals U/T1, V/T2 and W/T3 in the right order to the corresponding motor terminals U, V, and W. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 145 400 V class unit. • Install an AC reactor on the output side of the drive. The motor fan has stopped or is clogged. Check the motor fan. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 146 A1, as well as the frequency reference input bias to are set to incorrect values. terminal A1 (parameters H3-03 and H3-04). • Set these parameters to the appropriate values. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 147 • Place the wiring inside a metal conduit to shield it from switching noise. • Ground the drive and motor properly. • Separate the main circuit wiring and the control lines. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 148 • Increase the value of b2-03 (DC Injection Braking Time at start). is trying to start it. • Set a multi-function input terminal for external Speed Search command (H1-oo=“61” or “62” during restart). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 149 • If the frequency reference is set below the frequency set in E1-09 The frequency reference is too low. (Minimum Output Frequency), the drive will not operate. • Raise the frequency reference to at least the minimum output frequency. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 150 • Change the Carrier Frequency Selection (C6-02) to lower the carrier operate and cut off the drive input power. frequency. Note: Leakage current increases in proportion to cable length. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 151: Periodic Inspection & Maintenance

    This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. SECTION SAFETY...........152 INSPECTION...........155 PERIODIC MAINTENANCE......159 DRIVE COOLING FANS........161 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 152: Section Safety

    Failure to comply could result in death or serious injury. Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 153 Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 154 Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 155: Inspection

    • Verify the drive environment complies • Eliminate the source of contaminants Environment with the specifications listed in the or correct poor environment. Installation section of this manual. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 156: Recommended Periodic Inspection

    DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 157 39.2 x 10 to 58.8 x 10 Pa (4 - 6 kg contamination. •cm • The drive has few serviceable parts and may require complete drive replacement. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 158 Note: Periodic inspections should be performed every one or two years. The drive, however, may require more frequent inspection due to poor environments or rigorous use. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 159: Periodic Maintenance

    • IGBT Replacement Parts Table 6.3 contains the estimated performance life of components that require replacement during the life of the drive. Only use Yaskawa replacement parts for the appropriate drive model and revision. Table 6.3 Estimated Performance Life Component...
  • Page 160 NOTICE: After replacing parts, reset the appropriate maintenance parameters (o4-03, o4-05, o4-07, and o4-09) to 0. If these parameters are not reset, the function will continue to count down the performance life of the new replaced components. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 161: Drive Cooling Fans

    Depress the right and left sides of the fan cover tabs and pull upward. Remove the fan cover from the top of the drive. The following figure illustrates a drive with a single cooling fan. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 162 C – Tab B – Cooling fan Figure 6.1 Remove the Cooling Fan Cover Remove the fan cable carefully, disconnect the pluggable connector and remove the fan. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 163 C – Front B – Back Figure 6.2 Cooling Fan Orientation Ensure the connectors are properly connected and place the cable back into the recess of the drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 164 Note: Ensure that the left and right tabs are locked back into place. Align the left and right cover tabs to install the fan cover back on the top of the drive. Figure 6.4 Installation YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 165: Peripheral Devices & Options

    & Options This chapter explains the installation of available peripheral devices and options for the drive. SECTION SAFETY...........166 PERIPHERAL DEVICES........168 CONNECTING PERIPHERAL DEVICES...170 INSTALLING PERIPHERAL DEVICES....171 COMMUNICATION OPTIONS......185 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 166: Section Safety

    DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are off and measure the DC bus voltage level to confirm safe level. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 167 Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 168: Peripheral Devices

    Peripheral Devices The following table of peripheral devices lists the names of the various devices/options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to Yaskawa catalog for selection and part numbers.
  • Page 169 Software for selecting drive Suppresses surge voltage Surge Engineering capacity, customizing, and generated from switching the Protector Tools programming the drive. Protects the drive in case of Fuse short circuit. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 170: Connecting Peripheral Devices

    Ground Input side R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 noise filter Output side noise filter Motor Backup Zero phase reactor Contactor Ground Figure 7.1 Connecting Peripheral Devices YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 171: Installing Peripheral Devices

    OFF when errors are output by using magnetic contactor (MC) as shown in the following figure. Drive MCCB R/L1 S/L2 T/L3 Power Supply Figure 7.2 Connecting a MCCB (Three-Phase 200 V Class) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 172: Installing A Leakage Breaker

    Disconnecting the Power Supply The drive can be shut off in the case of a fault in external equipment such as braking resistors through use of a Magnetic Contactor (MC). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 173: Connecting An Ac Or Dc Reactor

    DC reactor. The jumper must be installed if no DC reactor is used. Refer to Connecting a DC Reactor on page 174 for an example of DC reactor wiring. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 174: Connecting A Surge Absorber

    This also prevents noise from entering the drive from the power supply. • Use a noise filter specifically designed for AC drives. • Install the noise filter as close as possible to the drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 175 NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 176 E – Separate at least 30 cm B – Drive F – Controller C – Shielded motor cable G – Signal line D – Motor Figure 7.9 Preventing Induced Noise YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 177: Zero-Phase Reactor

    D – Drive B – MCCB E – Zero-phase reactor on output side C – Zero-phase reactor on input side F – Motor Figure 7.11 Zero-Phase Reactor YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 178: Installing Fuses On The Input Side

    Install a motor thermal overload relay between the drive and motor: • When operating multiple motors on a single AC drive. • When using a power line bypass to operate the motor directly from the power line. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 179 Current waveforms generated by high carrier frequency PWM drives tend to create additional temperature rise in overload relays. Therefore, it may be necessary to increase the trip level setting when encountering nuisance triggering of the relay. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 180: Nema Type 1 Kit

    Failure to comply could result in overheating and fire. When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40 °C. An IP20 drive becomes a NEMA Type 1 drive with the NEMA 1 Kit. Contact Yaskawa for details.
  • Page 181 67.5 2A0002F 128 118 4.4 67.5 Three-Phase 200 V Class 2A0004F 148 108 128 118 4.4 38.5 99.5 2A0006F 148 128 128 118 4.4 58.5 119.5 5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 182 1.5 58 145.5 4A0009F 108 148.9 154 128 118 4.5 20.9 5 1.5 58 145..5 4A0011F 108 148.9 143 128 128 118 4.5 20.9 5 65 134.5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 183 (Figure 7.13, A). Figure 7.13 Remove the Terminal Cover on a NEMA Type 1 Drive Loosen two screws attaching the conduit bracket (Figure 7.14, A) to remove. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 184 Pass power wiring and control signal wiring through different exit holes at the bottom of the drive. Figure 7.15 Reattach the Protective Covers and Conduit Bracket on a NEMA Type 1 Drive YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 185: Communication Options

    Contact Yaskawa or your Yaskawa agent to order option units. • Option Unit Selection: Refer to Yaskawa catalog for more details on option unit selection and part numbers.
  • Page 186 7.5 Communication Options This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 187: Specifications

    A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE ................189 A.3 THREE-PHASE 400 V CLASS DRIVES.... 190 A.4 DRIVE SPECIFICATIONS........ 191 A.5 DRIVE WATT LOSS DATA.......194 A.6 DRIVE DERATING DATA.........195 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 188: Heavy Duty And Normal Duty Ratings

    Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 189: Single/Three-Phase 200 V Class Drive

    Drives with a single-phase power supply input output three-phase power, and cannot run a single-phase motor. <2> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current.

  • Page 190: Three-Phase 400 V Class Drives

    DC Reactor Optional <1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <2> Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and power supply impedance.

  • Page 191: Drive Specifications

    • Slip Compensation • Torque Compensation • Frequency Jump • Frequency Reference Upper/Lower Limit • DC Injection Braking (start and stop) • Excitation Braking • Fault Reset YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 192 Safe Disable Input according to UL508C, EN61508, SIL2; Time Safety Regulations and Standards from input open to drive output stop is less than 1 ms. Open-chassis (IP20) Wall-mounted enclosure (NEMA Type 1) Protective Enclosure <5> YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 193 Low ground resistance for the motor cable and terminal block; low ground resistance for the motor cable and terminal block; or the drive is powered up from a ground short. <5> NEMA Type 1 kit is sold separately. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 194: Drive Watt Loss Data

    26.2 96.9 44.5 21.8 66.3 4A0007 81.0 30.7 111.7 58.5 28.4 86.9 4A0009 84.6 32.9 117.5 63.7 31.4 95.1 4A0011 107.2 41.5 148.7 11.1 81.7 46.0 127.7 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 195: Drive Derating Data

    Parameter L8-35 = 3 Rating (Finless/ Fin outside installation) Parameter L8-35 = 1 (Side-by-side installation) Ambient tem p C Parameter L8-12 Figure A.1 Ambient Temperature and Installation Method Derating YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 196 A.6 Drive Derating Data This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 197: Parameter List

    B.2 PARAMETER TABLE........199 B.3 DEFAULTS DETERMINED BY DRIVE CAPACITY (O2-04) AND ND/HD (C6-01)..219 B.4 DEFAULTS DETERMINED BY CARRIER FREQUENCY SELECTION (C6-02)....222 B.5 DEFAULTS DETERMINED BY CARRIER FREQUENCY REDUCTION (L8-38)....223 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 198: Parameter Groups

    Frequency Reference Hold Operator Keypad Functions V/f Pattern Copy Function Motor Setup Maintenance Functions Digital Inputs Status Monitor Digital Outputs Fault Trace Analog Inputs Maintenance Monitor Analog Outputs YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 199: Parameter Table

    Selects the run command input source. 0: Operator - RUN and STOP keys on the digital Run Command b1-02 operator 0 to 2 Selection 1: Digital input terminals 2: MEMOBUS/Modbus communications (option) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 200 Braking Time 10.00 0.50 s — Injection time applied to the motor at the end of the at Stop decel ramp. Disabled when set to 0.00. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 201: C: Tuning

    0 to 2000 C3-02 — Primary Delay stable. 10000 Time Disabled when Simple V/f Control with PG (H6-01 = 3) is used. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 202 Default setting value is dependent on parameter C6-02, Carrier Frequency Selection. <22> Parameter can be changed during run. <57> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 203: D: References

    400.0 Jump d3-02 — through the prohibited bandwidth. Frequency 2 The parameters must be according to the rule d3-01 ≥ d3-02 . YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 204: E: Motor Parameters

    E1-03 V/f Pattern F: Custom V/f. E1-04 through E1-10 settings define — Selection the V/f pattern. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 205 Setting range becomes 0.00 to 130.00 for drives 0.2 kW and smaller. <57> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 206: H Parameters: Multi-Function Terminals

    Closed: The drive pauses during acceleration or deceleration and Accel/Decel Ramp Hold maintains the output frequency. Select this setting when not using the terminal or when using the Not used terminal in a pass-through mode. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 207 Terminal MA, MB and MC Refer to H2 Multi-Function Digital Output Settings H2-01 Function 0 to 13D on page for a description of setting values. Selection (relay) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 208 999.9 H3-04 Terminal A1 Sets the level of the input value when 0 V is input at -999.9 to 0.0% — <22> Bias Setting terminal A1. 999.9 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 209 (CE) is detected. Stopping 0: Ramp to stop H5-04 Method After 0 to 3 — 1: Coast to stop Comm. Error 2: Fast-stop 3: Alarm only YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 210: L: Protection Function

    0.1 to 5.0 1.0 L1-02 fault to occur. Protection This parameter does not typically require adjustment. Time Should be set in accordance with the overload tolerance of the motor. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 211 2: Decel Time 2 - Same as setting 1 except the drive decelerates at Decel Time 2 (C1-04). When output frequency is 6 Hz or less, Stall Prevention during run is disabled regardless of the setting in L3-05. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 212 Level 1 Torque Sets the length of time an overtorque condition must 0.0 to L6-03 Detection 0.1 s — exist before Torque Detection is triggered. 10.0 Time 1 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 213 When enabled, the drive stops accelerating when it exceeds the value of L3-02, Stall Prevention Level. The drive decelerates after 100 ms and begins accelerating again after restoring the current level. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 214: N: Advanced Performance Set-Up

    This parameter only needs to be set when installing a 0 to FF — Selection drive new control board. Do not change for other reason. spec. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 215 — monitor U4-05. Setting Soft Charge Bypass Relay Sets the value of the Soft Charge Bypass Relay o4-07 0 to 150 — Maintenance Maintenance monitor U4-06. Setting YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 216: U: Monitors

    Digital input terminal U1-10 Input Terminal No output signal – S2 enabled Status available Digital input terminal S3 enabled Digital input terminal S4 enabled Digital input terminal S5 enabled YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 217 Displays main cooling fan usage time in as a U4-04 Cooling Fan No signal output percentage of their expected performance life. Maintenance avail. Parameter o4-03 can be used to reset this monitor. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 218 No signal output U4-09 LED Check – display is working properly. avail. U4-13 Peak Hold 10 V: Motor 0.01 Displays the peak hold current during run. Current rated current YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 219: Defaults Determined By Drive Capacity (O2-04) And Nd/Hd (C6-01)

    1.80 1.80 2.30 2.30 2.80 Motor line-to-line E2-05 Ω 35.98 20.56 20.56 9.842 9.842 5.156 5.156 3.577 3.577 1.997 resistance Momentary power loss ride- L2-02 through time YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 220: B.3 Defaults Determined By Drive Capacity (O2-04) And Nd

    Unit Default Setting − Model CIMR-Jo − 4A0007 4A0009 4A0011 C6-01 Normal/Heavy Duty − o2-04 Drive Model Selection − − Motor rated power C6-02 Carrier frequency − YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 221: B.3 Defaults Determined By Drive Capacity (O2-04) And Nd

    2.30 2.30 2.60 E2-05 Motor line-to-line resistance Ω 6.495 4.360 4.360 3.333 3.333 1.595 Momentary power loss ride- L2-02 through time Momentary power loss L2-03 Baseblock time YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 222: Defaults Determined By Carrier Frequency Selection (C6-02)

    12.5 15.0 kHz 15.0 15.0 Swing PWM 8 to E Reserved — — — User Setting determined by C6-03 through C6-05 User Setting User Setting User Setting YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 223: Defaults Determined By Carrier Frequency Reduction (L8-38)

    L3-02 Stall Prevention Level derating derating during Acceleration value x 1.5 value x 1.2 Current Current L3-06 Stall Prevention Level derating derating during Run value x 1.5 value x 1.2 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 224: B.5 Defaults Determined By Carrier Frequency Reduction

    B.5 Defaults Determined by Carrier Frequency Reduction (L8-38) This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 225: Standards Compliance

    Appendix: C Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. C.1 SECTION SAFETY...........226 C.2 EUROPEAN STANDARDS.......229 C.3 UL STANDARDS..........236 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 226: Section Safety

    Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 227 Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 228 Do not modify the drive circuitry. Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

  • Page 229: European Standards

    Class RK5 Fuses Fuse Ampere CIMR-Jo Model Rating 200 V Class Single-Phase Drives BA0001 A6T15 Contact Yaskawa BA0002 A6T20 Contact Yaskawa BA0003 A6T20 Contact Yaskawa BA0006 A6T40 Contact Yaskawa YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 230: Emc Guidelines Compliance

    Grounding The drive is designed to be used in T-N (grounded neutral point) networks. If installing the drive in other types of grounded systems, contact your dealer or Yaskawa for instructions. EMC Guidelines Compliance This drive is tested according to IEC61800-3:2004 and it complies with the EMC guidelines.
  • Page 231 Yaskawa recommends using a cable clamp. A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure C.3 Ground Area YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 232 I – Max. distance between drive and noise E – Drive filter J – EMC noise filter Figure C.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 233 Figure C.5 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V Class) EMC Filters The drive should be installed with the EMC filters listed below in order to comply with the EN 61800-3, category C1 requirements. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 234 111 x 169 x 45 91 x 156 4A0009 FS23639-10-07 111 x 169 x 45 91 x 156 4A0011 FS23639-15-07 144 x 174 x 50 120 x 161 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 235 5.4 A UZDA-B 8 mH 2A0006 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: Contact Yaskawa for information about DC reactors for other models. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 236: Ul Standards

    0.8 to 1.0 (7.1 to 8.9) R2-4 1.2 to 1.5 (10.6 to 13.3) 2 (14) R2-5 2.0 to 2.5 (17.7 to 22.1) R2-6 4.0 to 5.0 (35.4 to 44.3) YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 237 2A0006 A6T20 2A0008 A6T25 2A0010 A6T25 2A0012 A6T30 2A0018 A6T40 2A0020 A6T40 400 V Class Three-Phase Drives 4A0001 A6T10 4A0002 A6T10 4A0004 A6T20 4A0005 A6T25 4A0007 A6T25 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...

  • Page 238: Drive Motor Overload Protection

    Default Setting: Model Dependent Parameter E2-01 (motor rated current) protects the motor if parameter L1-01 is not set to 0 (default is 1, standard induction motor protection enabled). YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 239 L1-02 can shift the set of oL1 curves up the Y-axis of the diagram below but will not change the shape of the curves. YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 240 C.3 UL Standards Time (min) Cold Start Hot Start Motor Current (%) (E2-01=100 %) Figure C.8 Motor Overload Protection Time YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 241 Analog Input Filter Time Constant ... . 209 C4 Torque Compensation ....202 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 242 CPF17 ........124, 127 External Fault (input terminal S1 to S5) ..124, 125 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 243 H5-06..........210 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 244 Phase Order Selection ......200 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 245 Soft CLA Selection ....... 213 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 246 Zero Speed ........208 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual...
  • Page 247 Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover. MANUAL NO. TOEP C710606 25B Published in Japan March 2008 08-1 Revision number Date of publication Date of original publication Date of Publication Rev.
  • Page 248 No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China Phone 86-21-5385-2200 Fax 86-21-5385-3299 YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing 100738, China...

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