Raycus RFL-C Series User Manual
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Raycus RFL-C Series User Manual

Raycus RFL-C Series User Manual

Multi-mode continuous wave fiber laser
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Multi-Mode
Continuous Wave Fiber Laser
User Guide
1000W/1200W/1500W
Wuhan Raycus Fiber Laser Technologies Co., Ltd

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  • Page 1 Multi-Mode Continuous Wave Fiber Laser User Guide 1000W/1200W/1500W Wuhan Raycus Fiber Laser Technologies Co., Ltd...

  • Page 2: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 TABLE OF CONTENTS 1 Safety Information ........................1 1.1 Symbols Used in this User Guide ..................1 1.2 Laser Classification ......................1 1.3 Optical Safety ........................2 1.4 Electrical Safety ........................ 2 1.5 Other Safety Rules ......................

  • Page 3: Safety Information

    Ver: 1.0 1 Safety Information Thank you for choosing Raycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before you use this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.

  • Page 4: Optical Safety

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 WARNING: You must use appropriate laser safety eyewear when operating this device. The laser safety eyewear is selected according to the range of wavelengths emitted from this product. The end user must ensure that the laser safety eyewear used protects against light emitted by the device over its entire range of wavelengths-900nm~1100nm.

  • Page 5: Other Safety Rules

    (3) If this device is used in a manner not specified in this document, the protection provided by the device may be impaired and the warranty will be voided. (4) Do not remove the covers of the laser, or the warranty will be void. All maintenance must be performed in Raycus or by qualified Raycus personnel.

  • Page 6: Product Description

     Convenient control interface  Fast modulation Applications:  Cutting  Welding  Scientific research 2.2 Model Configuration The RFL-C series include 1000W, 1200W, and 1500W continuous fiber laser, and the model designation codes are illustrated in the following table: RFL-C1000/B/15/W...

  • Page 7: Package Contents

    Check all items against the list and contact Raycus immediately if there is any missing item or evident damage to the unit. DO NOT attempt to install or operate the laser, if there is any evidence or suspected damage to the unit.

  • Page 8: Operation Environment

    (2) There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed by qualified Raycus personnel. In order to prevent electric shock, please do not break the seal or uncover the cap. Failure to comply with this instruction will void the warranty.

  • Page 9: Specifications

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 the lens clean. Please cap the output terminal when it is not in use. Do not touch the output lens. If necessary, you can use appropriate lens paper and alcohol to clean the lens. Failure to follow the specified instuctions may result in the loss of laser power.
  • Page 10 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 AC 380V±10%, 50/60Hz, Three Phase Power Supply with Neutral Line Max. Power 5000 6000 7500 Consumption(W) Control Mode Hyper Terminal/RS-232/AD Other Characteristics Dimensions(W×D× 620×740×932(inc. handles) Weight(kg) <150 Operating Ambient 10~40 Temperature(℃)

  • Page 11: Installation

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 3 Installation 3.1 Dime nsions Figure 1 shows dimensions of the product (RFL-C1000 is shown as an example, and RFL-C1200 and RFL-C1500 have the same dimensions). Figure 1: Dimensions of the Laser (unit: mm)
  • Page 12 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0...

  • Page 13: Installation Procedure

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Figure 2: QBH Output Terminal (unit: mm) Note: The two interlock pins on the output terminal must be shorted before the laser is turned on. Usually there is shorted contacts in the processing head, please check the head to ensure that.
  • Page 14 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 (6) The optic fiber cable must not be bent with the radius less than 30 cm during transportatio n， storage and when in use. There are four swinging rings on the top of the product and four wheels on the bottom, with which you can lift or move the product.

  • Page 15: Cooling Requirements

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 3.3 Cooling Requirements Table 3: Cooling Requirements 1000W 1200W 1500W Parameter Unit >4000 >4800 >6000 Cooling Capability >800 Minimum Flow L/min Maximum Pressure Pipe Outside Diameter There are additional cooling requirements for the QBH head. The head should be cooled with an independent water circuit.
  • Page 16 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 When connecting to the laser for the first time, ensure that the flow and return connections are correct. Other require ments: Ensure that the supply and return connections are correct.

  • Page 17: Using The Product

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 4 Using the Product 4.1 Front Panel Figure 4 shows the front panel(RFL-C1000 is shown as an example, and RFL-C1200 and RFL-C1500 have the same dimensions). Figure 4: Front Panel View 1.

  • Page 18: Rear Panel

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 3. LASER: Laser emission button, it‟s a button with a red indicator. In hyper terminal mode and AD mode, when this button is pressed down, the product is ready to emit laser, and the LED illumines.

  • Page 19: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 1. AC INPUT: The socket for supply input that can be only mated with the plug on the power cord we provided. The socket has a housing with a cover and a lever. You can cap the socket with the cover, and then lock the cover with the lever.
  • Page 20 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 A power cord is provided in the package, as in Figure 7 Figure 7: The Power Cord of the Laser One end of the power cord is a plug, insert it into the socket „AC INPUT‟ on the rear panel.

  • Page 21: Control Wire Definitions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 1. Protective cap; 2. Lever; 3. Plug; 4. Socket Figure 8: Lock the Plug of the Power Cord with the Lever 4.4 Control Wire Definitions All the control signals are integrated in the „INTERFACE‟ on the rear panel (Figure 5).
  • Page 22 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Figure 9: The Cable for the INTERFACE Insert the plug into the „INTERFACE‟, and lock it with the lever, as shown in Figure 10, when you are ready to use the product.
  • Page 23 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 1. Protective cap; 2. Lever; 3. Plug; 4. Socket Figure 10: Lock the Plug of the Cable for „INTERFACE‟ with the lever The control cable for the „INTERFACE‟ is actually 6 cables, they are for different purpose.
  • Page 24 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Table 5 Control Wire Definitions Cable Name Label Color Description Note Remote emission control, 24V level. When the level is high, the laser emission is enabled, otherwise is disabled.

  • Page 25: Control Modes

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 MOD+ The cable is for modulation signal input, 24V level. MOD- Black MODULATION Protective earth, connected to the shielding net of the cable ITL_A INTERLOCK Interlock ITL_B Black...

  • Page 26: Entering A Control Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 self-check in hyper terminal mode. Refer to 4.7.3 Operation in Hyper Te rminal Mode for details. 4.6 Entering a Control Mode The following diagram shows the process of entering a certain control mode.
  • Page 27 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 4.7.1 Wiring in Hyper Terminal Mode LAS_C Emission Control Signal AD/RS Left Disconnected CONTROL System Ready S_ERR System Error EGND External Ground EVCC External Power Supply MODULATION Modulation Signal...
  • Page 28 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 left disconnected. The PE of the cable for „INTERFACE‟ is not shown in Figure 12, but we recommend you to connect all the PE wires to the protective earth.
  • Page 29 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Interlock is ok..........………….. The laser emission is disabled....... Checking temperature……………………... Module 1 temperature 1=XX ℃ OK Module 1 temperature 2=XX ℃ OK Module 1 temperature 3=XX ℃ OK Module 1 temperature 4=XX ℃...
  • Page 30 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Interlock error, please power off the laser and check interlock If „Laser emission is not disabled, please power off the laser and check if LASER button on the front panel is pressed down‟...
  • Page 31 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 ->Module 2 T1 Low temperature record: 0 ->Module 2 T2 High temperature record: 0 ->Module 2 T2 Low temperature record: 0 ->Module 2 T3 High temperature record: 0 ->Module 2 T3 Low temperature record: 0...
  • Page 32 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Err7 record: 0 Err8 record: 0 Err9 record: 0 Press „U‟ in 3 seconds to enter UI Err1 to Err9 are different errors like output power error, over temperature error, etc. Only the times of occurrence is displayed.
  • Page 33 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Press „7‟ to return to previous menu, press „Enter‟ to reset If you don‟t input anything, the system will accept 0 as the default, which means that if you press „Enter‟...

  • Page 34: Rs-232 Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 When the parameters are set and laser emission is enabled („LASER‟ on front panel is pressed down or „LAS_C‟ is high), the laser emits sequence of pulses you have customized. The „MODULATION‟...
  • Page 35 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 4.8.1 Wiring in RS-232 Mode LAS_C Left Disconnected AD/RS Left Disconnected CONTROL System Ready S_ERR System Error EGND External Ground EVCC External Power Supply MODULATION Modulation Signal ITL_A...
  • Page 36 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Sent: 1B530D 1B530D Emission Off Response: 54 53 0D Sent:1B4350320D Set the operation to CW mode, XX is Response: 54 53 0D the percentage of output power, 1B4350XX0D Set the operation to CW ranging from 0 to 100, and it‟s...

  • Page 37: Ad Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 The system self-check will pass in about 30 seconds, then „RDY‟ signal will be sent. After that, you can send codes from the upper computer. In RS-232 mode, the laser emits on conditions that the „Emission On‟...
  • Page 38 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 Figure 14: Wiring in AD Mode The wiring in AD mode is shown in Figure 14. There is an important difference in the „CONTROL‟ cable connection - 24V must be applied between „AD/RS‟ and „EGND‟. If you don‟t use remote emission control, left „LAS_C‟...
  • Page 39 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide 1000W/1200W/1500W Ver: 1.0 CAUTION：Please ensure that the analog signal DO NOT exceed 10V, or product may be damaged.

  • Page 40: Warranty, Return And Maintenance

    The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to choose to repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.
  • Page 41 All the ite ms about warranty and service above provided by Raycus are for uses ’ reference; formal contents about warranty and service are subject to the contract.

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