Raycus RFL-C3000S-CE User Manual
Raycus RFL-C3000S-CE User Manual

Raycus RFL-C3000S-CE User Manual

Continuous-wave fiber laser

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Global Version
Continuous-Wave Fiber Laser
User Guide
RFL-C3000S-CE
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Summary of Contents for Raycus RFL-C3000S-CE

  • Page 1 Global Version Continuous-Wave Fiber Laser User Guide RFL-C3000S-CE...
  • Page 2 Wuhan Raycus Fiber Laser Technologies Co., Ltd.
  • Page 3: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000S-CE TABLE OF CONTENTS 1 Safety Information ........................4 1.1 Symbols Used in this User Guide ..................4 1.2 Laser Classification ......................4 1.3 Safety Labels ........................5 1.4 Optical Safety ........................7 1.5 Electrical Safety ........................
  • Page 4: Safety Information

    1 Safety Information Thank you for choosingRaycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before you use this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.
  • Page 5: Safety Labels

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE WARNING: You must use appropriate laser safety eyewear when this device is operating. Thelaser safety eyewear is selected according to the range of wavelengths emitted from this product. The end user must ensure that the laser safety eyewear being used protects against light emitted by the device over its entire range of wavelengths.
  • Page 6 Figure 1: Safety Label Locations of RFL-C3000S-CE These safety labels include warning labels, apertures through which laser radiation is emitted and labels of certification and identification, etc. Specifications of these labels are as follows: Table 1: Specifications of Safety Labels (Take 500W for example) 3.Class 2M Laser Product...
  • Page 7: Optical Safety

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE 6.Laser Radiation Hazard 4. CE Compliance 5. Identification Plate Label 7.Electrical Hazard 1.4 Optical Safety Any dust on the end of the collimator assembly can burn the lens and damage the laser.
  • Page 8: Other Safety Rules

    There are no operator serviceable parts inside, and all maintenance must be performed in Raycus or by qualified Raycuspersonnel. Do not try to remove covers, or electrical shock may be caused, and warranty will be void.
  • Page 9: Product Description

     Convenient control interface  High frequency modulation Applications:  Cutting, Welding  3D Printing  Scientific research 2.2 Model Configuration The series of Raycus continuous-wave fiber laser include1500W and 2000W, and the model designation codes are illustrated in the following table:...
  • Page 10: Package Contents

    Please refer to the packing list accompanying the shipment to check actual items included. 2.4 Unpacking and Inspection Raycus CW fiber laser is shipped in a package designed to providemaximumprotection. Upon delivery, please inspect all packaging for evidence of mishandling or damage. If you find any evidence of mishandling, please save the damaged material and contact the shipping agent and Raycusimmediately.
  • Page 11: Operation Environment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE It is recommended to keep the packing materials, as they will be necessary if you ever need to ship the unit back for service at a later date.
  • Page 12: Precautions For Use

     Do not expose this product to high humidity(>95%)  Do not let this product work below thedew pointtemperature TheConstant Dew Point Table Table 4 AMBIENT DEW POINT Maximum Relative humidity Room Temperature (℃) -3.5 14.5 16.5 10.5 16.5 10.5 18.5 21.5 19.5...
  • Page 13: Specifications

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE 2.7 Specifications The specifications are listed in the following table Table 5 Specifications Table 6 Product SpecificationsModel RFL-C3000S-CE Test Conditions Optical Specifications Nominal Output Power (W) 3000 Operation Modes...
  • Page 14: Installation

    3 Installation 3.1 Dimensions Figure 2 shows dimensions of RFL-C3000S-CE. Figure 2 (a) Front panel view of RFL-C3000S-CE(unit: mm) Figure2 (b) Rear panel view of RFL-C3000S-CE (unit: mm)
  • Page 15: Output Head And Installation

    Figure2 (c) Top and Side view of RFL-C3000S-CE (unit: mm) 3.2 Output Head and Installation Figure 3B Dimensions of iQB Output Head The QBH and iQB laser outputheadof RFL-C3000S-CE are all thestandard IQB interface.The specific appearance and dimensions are shown in Figure 3 above.
  • Page 16: Cooling Requirements

     Inspect the output lens before installing the output head to the processing head. Clean the output lens if necessary.  It is strictly prohibited to disassemble the output head by personnel not approved by Raycus, or the warranty is void. 3.3 Cooling Requirements Table 6 Cooling Requirements...
  • Page 17 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Direction of cooling liquid: unidirectional; connect the tube with the water-pipe strictly  according to direction shown on the layer of the tube; Type of liquid: deionized water, condensed water, pure water;...
  • Page 18: Installation Procedure

    Insert the water pipes into the inlet and outlet port; e) Check the output head and clean it if necessary. This procedure must be performed by personnel of Raycus or authorized by Raycus. Make sure the environment is clean, or the output cable may be contaminated.
  • Page 19 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE CAUTION:  The laser output optical cable should be kept as natural as possibleand not be distorted.  The too small bending radius of the output fiber cable will damage the laser.
  • Page 20: Using The Product

    PC software and the relevant manual. 4.1 Front Panel Figure 4 shows the front panel of RFL-C3000S-CE(take RFL-C2000 for example): Figure 4 Front Panel of RFL-C3000S-CE 1. POWER:Control system power indicator light, when the red light is on, it means that the laser is powered on.
  • Page 21: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Figure 5 Front Panel of RFL-C3000S-CE 1. AC INPUT: The socket for supply source input that can only be mated with the plug on the power cord we provided (See Table 4 product technical parameters for laser model and corresponding input voltage).
  • Page 22: Interface Definitions

    Power Cord One End of Four wires labeledL1,L2,L3and PE. Power Cord L1,L2,L3-> Phase Line Sign PE-> Protective Earth Description One end of the power cord is a plug, insert it into the socket 'AC INPUT' on the rear panel. Notice that the plug is wrong-side preventing. After inserting Note it, lock it with the lever.
  • Page 23 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE se Time “EN954-1” Interlock1A ITL-1A or”ISO13849-1 Interlock2A ITL-2A Contact <500m Cat.3PLd”. Interlock2B ITL-2B Closure 24Vdc <10mA Passive contact, not Input connected to external Interlock1B ITL-1B voltage or grounding.
  • Page 24 Emission 5-24Vd <10 Positive edge activates LAS-C Digital Input 120ms Enable emission in REM mode > High=Laser is ready READY READY Digital output 24VdC 120ms 10mA System Return for pin GND2 Return 17/18/19/21/22/23/24 Common 5-24Vd <10 Rising edge reset (the Error RESET RESET Digital Input...
  • Page 25 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE RECEIVE+ NONE NONE RECEIVE- NONE NONE For better communication stability, recommend to use this interface first. Table 9The default IP address of the laser The default IP address of the laser IP address 192.168.0.10...
  • Page 26 Figure 9 Steps of Ethernet Connection When the IP setting is completed, turn on the host computer, and the connection status in the corresponding text box on the host computer interface displays: connected, indicating that the microcontroller program is running normally and the communication connection is normal. The display interface is shown in Figure 10 below.
  • Page 27: Steps Of Installation

    Turn on the air switch ; 4.7 Functions of the clientware The RFL-C3000S-CE clientware communicates with the main control board through UDP when it is working. Through the background program running in the software and the human-computer interaction operation, the laser parameters are read and set and the control functions are realized.
  • Page 28 Figure 11Theclientware interface 4.7.1 The control interface The control interface is the content displayed on the first page after opening the clientware, including the user's most commonly used status signal, laser parameter setting and laser control related functions. Control abnormal laser reset: Click the reset button to run the abnormal laser reset command.
  • Page 29 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Control laser parameters: Optical output parameters include power, frequency, pulse width, and duty cycle.The communication between the software and the main control board requires only power, frequency, and pulsewidth.The duty cycle can be calculated from the pulse width and frequency, and the pulse width can also be calculated from the duty cycle and frequency.During the software operation, the frequency and duty cycle will be changed...
  • Page 30 light output frequency, light output duty cycle, light pulse width, laser water flow, output optical cable water flow and other data. These status and data refresh time intervals should not exceed 300ms. Laser usage time display: including today's turn-on time, today's light-emitting time, cumulative turn-on time, and cumulative light-emitting time.
  • Page 31 Raycus's limited time lock for integrators, and the lock time is for the integrator to end customers. Limited time lock. In the authorization interface, only Raycus’...
  • Page 32 Debug mode: On the basis of diagnostic mode, the parameter setting interface is added. Only Raycus debug engineers can enter the encryption mode. Diagnostic mode:When a laser fails to diagnose remote after -sales, or the integrated dealer...
  • Page 33 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE 4.7.7 Main control module The main control module contains all states, alarms and system parameters of the main control module. The status and alarm information are automatically refreshed. Only when the currently selected page is in the main control module, the upper machine software will automatically read and refresh status and alarm information information information.
  • Page 34 Figure 17Alarm information interface of main control module 4.7.8 Slave control module Power surveillance contains the alarm of the ACDC module and DCDC module. The monitoring enables the control, the failure level is high, the low level is set, the level is high, low settings, and the CAN communication enables the settings.
  • Page 35: Control Modes

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Figure 18Slave control module status information interface Control Modes The laser selects AD mode, external control, internal modulation mode and external modulation mode through the upper machine interface.
  • Page 36 e) Set out the light parameter; Click “laser ON”. 4.8.2.2 Internal/external modulation modes for power and communication Figure 20 Wiring diagram of internal power control and external signal control Operation method: a) Shortconnect the 8 and 9 pins on the INTERFACE 24 pins (the control board is powered on);...
  • Page 37 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE g) When the duty cycle of the internal output frequency of the laser is set, set the output frequency/duty cycle/pulse width; (the output light is determined by the modulation signal of pin 15.16 and the output frequency and duty cycle set by the upper computer...
  • Page 38 c) Click “the guide laser ON” button to view the guide laser; d) Turn off the AD mode, and opening external enable mode 、 external modulation mode; e) Waiting “Ready”; Interface 24 stitches on 18 pins input rising edges; g) Setting laser power parameters; h) When the internal output frequency occupation ratio of the laser is required, set out the light frequency/duty cycle/pulse width;...
  • Page 39 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Shortconnect the 8 and 9 pins on the INTERFACE 24 pins (the control board is powered on); k) Open the laser clientware; Click “the guide laser ON” button to view the guide laser;...
  • Page 40: Guide Laser Control

    Operation method: q) Shortconnect the 8 and 9 pins on the INTERFACE 24 pins (the control board is powered on); Open the laser clientware; s) Click “the guide laser ON” button to view the guide laser; Open the AD mode, the external enable, the external modulation mode; u) On Click on the main power ON;...
  • Page 41: The Programming Mode (Waveform Editing)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Red OFF -- Turns OFF guide laser. 4.10 The Programming Mode (Waveform Editing) Figure24 Single -machine mode -continuous control time sequence diagram Figure25 Single -machine mode -pulse control time sequence diagram...
  • Page 42: Modulation Signal Requirements

    Figure27 Gate mode control time sequential chart 4.11 Modulation signal requirements The modulation frequency range of the RFL-C3000S-CE laser is 1-20000Hz, and the minimum pulse width of the laser must be greater than or equal to 160μs, reference value of laser frequency and duty cycle setting is shown in Table 11.
  • Page 43: Steps Of Shutting Down

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE 4000Hz 200μs 175μs 162μs 3500Hz 200μs 185μs 170μs 3000Hz 200μs 183μs 166μs 2500Hz 200μs 180μs 160μs 2000Hz 200μs 175μs 1500Hz 200μs 166μs 1000Hz 200μs 500Hz 300μs 200μs 4.12...
  • Page 44 Figure28 login interface 4.13.2 Connect After entering the login interface, enter the mobile phone number and password, and then click the login. After the login is successful, enter the APP connection page, as shown in Figure Figure29 Verification code login interface Open the Bluetooth switch of the single -mode laser app.
  • Page 45 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Figure30 connect Click the "Connection" on the right side of the searched Bluetooth device to enter the connection state, as shown in Figure 31: Figure31 connecting 4.13.3 Equipment...
  • Page 46 Figure32 device status The device status page mainly includes the main power supply, equipment, alarm, and light state display, as well as the state of light percentage, light power, laser temperature status, and the state of emergency stop, REM, laser enablement, red light display, and laser device, and laser The specific state and some parameter values are displayed.
  • Page 47 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Figure33Equipment-alarm If the device alarm page is connected to the laser, the laser is not alarm, and the interface will display "No alarm, check the historical records!", If there is a alarm state, the specific title of the alarm will be displayed.
  • Page 48 Figure34 Equipment-Settings In the device-lock interface, the laser can be locked or unlocked to the laser through the device authorization code. The specific form of the page is shown in Figure 35: Figure35 Equipment-Lock 4.13.4 My page Entering my page, you can see function introduction, version update, and about machines, as shown in Figure 36.
  • Page 49 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE page Figure36 The function introduction interface is a specific introduction to the laser. As shown in Figure 37: Figure37 Features The version update interface is the content of the current version of the laser and the...
  • Page 50 Figure38 new version update Mine-about the machine page shows the relevant information of the laser, such as laser time, laser model, laser serial number, main control serial number, key version number, system information. As shown in Figure 39: Figure39 Mine-About the machine In my-about machine-system information page, and laser detailed information.
  • Page 51: Alarms And Solutions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Figure 40 Mine-About Machine-System Information 4.13.5 Software introduction The single -mode laser app is a mobile software that can be connected to the laser through Bluetooth to facilitate the after -sales, maintenance, and commissioning engineers, etc., without portable notebooks, you can use the single -mode laser app installed on Android phones to and the laser.
  • Page 52: Alarm Solutions

    Figure41Thehomepage of the clientware If any alarm occurs (except for Interlock alarm)when the laser is running, the clientware will display the alarm that occurs, and the ALARM light (yellow) on the front panel of the laser will light up, the laser will stop emitting and lock. When the Interlock is abnormal, the output of Ready signal is low, and the Interlock state is abnormal in the clientware, but the laser is not locked, and the ALARM light (yellow) is not lit.
  • Page 53 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL- RFL-C3000S-CE Low temperature alarm, please check if the actual water temperature of the water is too low. In addition, a low ambient temperature may also cause a low temperature alarm when the laser is cold. Please wait until the water temperature of the water rises above 10°C.
  • Page 54: Warranty, Return And Maintenance

    The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to choose to repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.
  • Page 55 All the items about warranty and service above provided by Raycus are for user’s reference; formal contents about warranty and service are subject to the contract.

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