Raycus RFL-C Series User Manual
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Global Version Continuous -Wave
Laser User Guide
2000W
Wuhan Raycus Fiber Laser Technologies Co., Ltd.

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Summary of Contents for Raycus RFL-C Series

  • Page 1 Global Version Continuous -Wave Laser User Guide 2000W Wuhan Raycus Fiber Laser Technologies Co., Ltd.
  • Page 2: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser TABLE OF CONTENTS 1 Safety Information ........................1 1.1 Security Identifier........................1 1.2 Laser Safety Grade ....................... 1 1.3 Security Identifier........................2 1.4 Optical Safety ........................3 1.5 Electrical Safety ........................
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.7.3 About..........................28 4.7.4 Language Selection ..................... 28 4.7.5 Authorization........................29 4.7.6 The Mode Selection function ..................30 4.7.7 Main control module ....................31 4.7.8 Slave control module....................31 4.8 Control mode selection......................32...
  • Page 4: Safety Information

    User Guide of Global Version 2000 W CW laser 1 Safety Information Thank you for choosing Raycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before using this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.
  • Page 5: Security Identifier

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 1.3 Security Identifier Raycus CW Fiber Lasers have different locations of safety identifier depending on the model, as shown in Figure 1: Figure 1 Laser Security Identifier Laser safety identifier includes: safety warning, laser emit head warning, product certification, ID label, etc.
  • Page 6: Optical Safety

    4) There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed by Raycus. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will void the warranty.
  • Page 7: Product Description

    Scientific research 2.2 Model description Raycus continuous fiber laser includes 100, 200L, 200, 300L, 300, 500, 750, 1000 and other models, which respectively represent 100W, 170W, 200W, 250W, 300W, 500W, 750W, 1000W lasers. The definitions of the model code are shown...
  • Page 8: Package Accessoriesare

    Please refer to package accessoriesare in the packing box. 2.4 Unpacking and Inspection Raycus fiber laser is delivered in a package, which is designed to offer the maximal safety. Upon the delivery, please inspect all packaging for evidence of mishandling or damage. If you find any evidence of mishandling, please keep the damaged material and contact the shipping agent and Raycus immediately.
  • Page 9 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 3: The Operation Environment Conditions for the Laser Model RFL-C2000S-CE/RFL-C2000H-CE 220±10% V AC Power Source 50/60Hz Power Capacity Installation Environment Flat and no vibration...
  • Page 10: Attentions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 4 Comparison table of constant dew point at ambient temperature and relative humidity Constant dew point table at ambient temperature and relative humidity...
  • Page 11 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 5 Product Specifications RFL-C2000S-CE RFL-C2000H-CE Model Test Conditions Optical Characteristics Output Power(W) 2000 Operation Mode CW/Modulated Polarization State Random Output Power 10~100 Tunability(%) Emission Wavelength 1080±5...
  • Page 12 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser RFL-C2000S-CE RFL-C2000H-CE Model Test Conditions Core Fiber(μm) 50 (14 、20 、100 、200 are optional) Delivery Cable Customizable length Length(m) Electrical Characteristics Power Supply 220±10% V AC 、50/60Hz Max.
  • Page 13: Installation

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Installation 3.1 Dimensions 3.1.1 Overall dimensions of Global Version 2000W CW laser Figure 2 shows the external dimensions of the Global Version 2000W CW laser.
  • Page 14: Size And Installation Of Output Optical Cable

    Raycus continuous wave fiber laser uses different laser output cables according to different laser models. 3.2.1 Global Version 2000W CW laser output optical cable The output cables of Raycus Global Version 2000W CW lasers are self-made QBH output cables. The specific appearance dimensions are shown in Figure 3 below:...
  • Page 15: Cooling System Installation And Requirements

    If the lens is dirty, it must be cleaned.  It is forbidden to disassemble the output lens by anyone other than Raycus, otherwise the warranty will be invalidated Cooling system installation and requirements Table 6 Cooling Requirements...
  • Page 16 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 1) Temperature setting of cooling water: 22±1C(It does not have to be changed in summer). 2) Requirements on Cooling Water: Purified water should be used.
  • Page 17: Installation Rule

    5) Please check the laser output head and do the necessary cleaning before installing it in the device. If you find that there is dust or foreign objects that cannot be cleaned, please contact Raycus in time, and do not continue installation and operation for the time being.
  • Page 18 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser  Ensure that there are no fiber bends in radius less than 30cm when the product is installed. Avoid excessive twisting and tight bends during the robotic arm movements.
  • Page 19: Using The Product

    After the laser is powered on, there is no display on the super terminal. Please log in to the official website of Raycus to download the new version of the upper computer software and upper computer software instruction manual.
  • Page 20: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Alarm Laser fault indicator. Laser Laser output indicator. Power Power Indicator, indicates that the power is switched on when the LED illumines. 220V INPUT...
  • Page 21: Interface Definition

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 7 Power connection requirements RFL-C2000S-CE/RFL-C2000H-CE Model 220±10% V AC Power supply 50/60Hz Power cord Power cord Three strands, marked L, N and PE respectively L->Phase line (brown)
  • Page 22 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 8 Control interface definition Input Electric Typical Name Function current output No contact point, external voltage or grounding is not Short Interlock2- allowed (PINS 1 and 4 need...
  • Page 23: Rs-232 Serial Port

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Input Electric Typical Name Function current output Digital Ready Laser ready >10mA output Digital 17/18/19/21/22/23/24 DGND common grounds ground Digital EX_RST 16-24V Laser fault reset <10mA...
  • Page 24: Ethernet Tcp / Ip Interface And Connection Steps

    A three-core (RxD, TxD, GND) interface is used. For specific commands and descriptions, please refer to the software manual of the host computer or ask a Raycus technician for a communication protocol. The specific parameter settings of the RS-232 control interface are as follows:...
  • Page 25 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Table 11 Ethernet interface pin definition Description Notes Transmit Data+ Transmit Data- Receive Data+ Not Connected Not Connected Receive Data - Not Connected Not Connected If conditions permit, please use this interface first to get better communication stability.
  • Page 26 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 9 IP settings on the PC terminal After the IP setting is completed, open the upper computer, and the connection status in the corresponding text box on the upper computer interface shows that it is connected, indicating that the SCM program is running normally and the communication connection is normal.
  • Page 27: Installation Instruction

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.5 Installation Instruction 1 ) Take out the laser carefully, move it to the installation position, fix the laser with screws through the installation holes on the front panel of the machine.
  • Page 28: Functions Of The Clientware

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 3) Close the air switch on the rear panel and wait for the laser to power on and perform a self-test. Note: When the working environment temperature and relative humidity are...
  • Page 29: The Control Interface

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.7.1 The control interface The control interface is the content displayed on the first page after opening the clientware, including the user's most commonly used status signal, laser parameter setting and laser control related functions.
  • Page 30: The Alarm Interface

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser should be set to a disabled state. When the external modulation mode is turned on, the frequency, pulse width and duty cycle are controlled by the external modulation signal, and the function of the software to set the frequency, pulse width and duty cycle should be set to the disabled state.
  • Page 31: About

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 12 The alarm interface 4.7.3 About The laser time, model, serial number, master control serial number, key version number and system information are displayed in the interface ,when the about interface is opened, the upper computer software reads them from the master control module once.
  • Page 32: Authorization

    Raycus' limited time lock for integrators, and the lock time is for the integrator to end customers. Limited time lock.
  • Page 33: The Mode Selection Function

    Debug mode: On the basis of diagnostic mode, the parameter setting interface is added. Only Raycus debug engineers can enter the encryption mode. Diagnostic mode: When a laser fails to diagnose remote after - sales, or the integrated dealer needs to understand more status information of the laser, you can enter the diagnostic mode.
  • Page 34: Main Control Module

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.7.7 Main control module The main control module contains all states, alarms and system parameters of the main control module. The status and alarm information are automatically refreshed.
  • Page 35: Control Mode Selection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 17 Slave control module status information interface 4.8 Control mode selection 4.8.1 Control mode wiring diagram Figure 18 Wiring diagram in RS-232 mode...
  • Page 36: Stand-Alone Mode (Internal Control Mode) (Connect 4.6 In Sequence)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Note: The above modes need to be modified by using the Raycus upper computer, turn off the red light external control, enable the external light output and external AD, and only retain the modulation mode.
  • Page 37: External Control Mode (Sequentially Connected To 4.6)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 6 ) The serial port or the Ethernet interface sends a shutter opening command to output the laser, and sends a shutter closing command to turn off the laser.
  • Page 38: Ad Mode

    (0V-0% power, 10V- 100% power). If the upper computer selects external AD mode off, the laser power is set by serial port or Ethernet, and the Raycus laser will enter external ad mode by default when powered on. 4.8.5 Controlling time-series chart...
  • Page 39 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Standalone mode duty cycle = 50%<100% Pluse sequence diagram power >10s ready ALARM >1ms Laser on enable >1ms Shutter on/off or lunch command Laser Figure 21 Standalone mode –...
  • Page 40: Red Light Control

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.8.6 Red Light Control Turn on the air switch, wait for 20 s, the laser enters the red- light external control mode, and a high level of 5-20V is given before the 17-20 feet. If red light internal control is selected on the host computer, you can use the host computer to click "red light on"...
  • Page 41: Bluetooth App Operation Description

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.10 Bluetooth app operation description 4.10.1 Log in After opening the single - mode laser app, there is an account password login page, as shown in Figure 24: Figure 24 login interface 4.10.2 Connect...
  • Page 42 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Open the Bluetooth switch of the single -mode laser app. If there is a Bluetooth device nearby, ensure that the switch of the Bluetooth device is turned on and click the "Search"...
  • Page 43: Equipment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.10.3 Equipment After the connection is successful, enter the laser device-status interface, as shown in Figure 28: Figure 28 device status The device status page mainly includes the main power supply, equipment,...
  • Page 44 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 29 Equipment-alarm If the device alarm page is connected to the laser, the laser is not alarm, and the interface will display "No alarm, check the historical records!", If there is a alarm state, the specific title of the alarm will be displayed.
  • Page 45 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 30 Equipment-Settings In the device-lock interface, the laser can be locked or unlocked to the laser through the device authorization code. The specific form of the page is shown in...
  • Page 46: My Page

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser 4.10.4 My page Entering my page, you can see function introduction, version update, and about machines, as shown in Figure 32. Figure 32 page The function introduction interface is a specific introduction to the laser.
  • Page 47 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 34 New version update Mine - About the machine page shows the relevant information of the laser, such as laser time, laser model, laser serial number, main control serial number, key version number, system information.
  • Page 48: Software Introduction

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of Global Version 2000 W CW laser Figure 36 Mine - About Machine - System Information 4.10.5 Software introduction The single -mode laser app is a mobile software that can be connected to the laser through Bluetooth to facilitate the after -sales, maintenance, and commissioning engineers, etc., without portable notebooks, you can use the single...
  • Page 49: Common Alarms And Solutions

    5.1 Alarm display Connect the computer and open the PC software (download the PC software and its instruction manual, please log on the Raycus official website) , after the laser and client software establish normal communication. All laser alarm states can be displayed on the client software interface, as shown in Figure 38.
  • Page 50 Instruction: Internal clock abnormal. System Timer Solutions: Alarm When this alarm occurs, please contact Raycus directly. Instruction: This alarm occurs when the light exit button on the front panel of the laser has been pressed before powering on. Solutions: Laser On Button...
  • Page 51 When the water cooling system works normally and the water temperature drops below 30°C, restart the laser. If the alarm continues, please contact Raycus. Low temperature alarm. Check whether the actual water temperature of the water is too low.
  • Page 52: General Warranty

    The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to choose to repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.
  • Page 53: Warranty, Return And Maintenance

    All service and maintenance shall be performed by qualified Raycus personnel. Please contact Raycus as soon as possible when problems under warranty about maintenance happened to the product. The product returned with permission should be placed in a suitable container.

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